Drexel SLT EE Hi-Low Series Base IPB SwingMast Lift Truck Parts Manual 1419867 – PDF DOWNLOAD

Drexel SLT EE Hi-Low Series Base IPB SwingMast Lift Truck Parts Manual 1419867 – PDF DOWNLOAD

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Drexel SLT EE Hi-Low Series Base IPB SwingMast Lift Truck Parts Manual 1419867 – PDF DOWNLOAD

Language : English
Pages : 352
Downloadable : Yes
File Type : PDF

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Drexel SLT EE Hi-Low Series Base IPB SwingMast Lift Truck Parts Manual 1419867 – PDF DOWNLOAD

SLT30 “EE Hi-Low” Series, 3500# IPB TOC.................................................  3
General................................................................................. 11
Abbreviations........................................................................... 11
Phantoms / Reference Parts.............................................................. 11
Task Groups/Assemblies.................................................................. 11
Frame Position and Installation, FR21-A................................................. 14
	Figure 8-1: Frame Position and Installation, FR21-A................................. 15
	Frame Bearing Installation, FR20-A.................................................. 18
		Figure 8-2: Frame/Shift Cylinder Bearing Installation, FR20-A................... 19
Drive Motor Installation, p/n: DA15-A................................................... 22
	Figure 8-3: Drive Motor Installation, p/n: DA15-A................................... 23
	Drive Unit, Dual Chain, p/n: 1400695-A.............................................. 24
	Drive Unit, Dual Chain, p/n: 1400695-A (continued).................................. 25
		Figure 8-4: Drive Unit, Dual Chain, p/n: 1400695-A.............................. 27
	Traction Motor Modification, p/n: 1404415-D......................................... 28
		Figure 8-5: Traction Motor Modification, p/n: 1404415D......................... 29
	Traction Motor Assembly, p/n: 1415910A............................................. 30
		Figure 8-6: Traction Motor Assembly, p/n: 1415910A............................. 31
	Steer Idler Assembly, p/n: 1412460-A................................................ 32
		Figure 8-7: Steer Idler Assembly, p/n: 1412460-A................................ 32
	Drive Unit Sub-Assembly, DA8........................................................ 34
		Figure 8-8: Drive Unit Sub-Assembly, DA8........................................ 35
	Drive Wheel Installation, DA2....................................................... 37
		Figure 8-9: Drive Wheel Installation, DA2....................................... 37
	Chain Assembly for Steering, p/n: 1400109B......................................... 38
		Figure 8-10: Chain Assembly for Steering, p/n: 1400109B........................ 38
Steer Idler Installation, DA9........................................................... 40
	Figure 8-11: Steer Idler Installation, DA9.......................................... 41
Lower Drive Unit Installation, DA11..................................................... 43
	Figure 8-12: Lower Drive Unit Installation, DA11.................................... 43
	Press Drive Plate Studs, DA14....................................................... 45
		Figure 8-13: Press Drive Plate Studs, DA14...................................... 45
	Spindle Installation, LW3........................................................... 48
		Figure 8-14: Spindle Installation, LW3.......................................... 49
	Load Wheel Installation, LW6........................................................ 51
		Figure 8-15: Load Wheel Installation, LW6....................................... 51
	Load Wheel Sub-Assembly, LW7........................................................ 53
		Figure 8-16: Wheel Sub-Assembly, LW7............................................ 53
	Service Brake Installation, SB5..................................................... 56
		Figure 8-17: Service Brake Installation, SB5.................................... 57
	Right & Left Brake Assembly, p/n: 51082-01 & -02.................................... 58
		Figure 8-18: Right & Left Brake Assembly, p/n: 51802 -01 & -02.................. 59
SCR Panel Installation, EL16............................................................ 62
	Figure 8-19: SCR Panel Installation, EL16 (sheet 1 of 2)............................ 63
	Figure 8-20: SCR Panel Installation, EL16 (sheet 2 of 2)............................ 64
	Contactor Panel without Box, p/n: 1405740A......................................... 65
	Contactor Panel Assembly, p/n: 1405740A............................................ 66
		Figure 8-21: Contactor Panel Assembly, p/n: 1405740A........................... 67
	Contactor, 150A, DPDT, p/n: 1401978-A............................................... 68
		Figure 8-22: Contactor for FR 150A DPDT, p/n: 1401978-A......................... 69
	Contactor, 300A, SPNO, p/n: 1401979-A............................................... 70
		Figure 8-23: Contactor, 300A, SPNO, p/n: 1401979-A.............................. 71
	Contactor, 100A, SPNO, p/n: 1411980-A............................................... 72
	Contactor, 300A, 36VDC, p/n: 28889-D................................................ 73
	“LX” SCR Control Panel, p/n: 52511A................................................ 74
		Figure 8-24: “LX” SCR Control Panel, p/n: 52511A............................... 75
	Electrical Box Sealing, EL40-A...................................................... 77
		Figure 8-25: Electrical Box Sealing, EL40-A..................................... 77
	Battery Connector Sub-Assembly, EL17................................................ 80
		Figure 8-26: Battery Connector Sub-Assembly, EL17............................... 81
	Cable Installation, EL19............................................................ 83
		Figure 8-27: Cable Installation, EL19........................................... 83
	Wire Harness Installation, EL18..................................................... 86
		Figure 8-28: Wire Harness Installation, EL18.................................... 87
	Ground Straps Installation, p/n: EL38-A............................................. 89
		Figure 8-29: Ground Straps Installation, p/n: EL38-A............................ 89
Fluids, FL1............................................................................. 92
	Figure 8-30: Fluids, FL1............................................................ 93
	Pump Speed Control Installation, HY1................................................ 96
		Figure 8-31: Pump Speed Control Installation, HY1............................... 97
	Capacitor and Pump Assembly, p/n: 1411418B......................................... 98
		Figure 8-32: Capacitor and Pump Assembly, p/n: 1411418B........................ 99
	Hydraulic Pump and Motor Installation, HY49.........................................102
		Figure 8-33: Hydraulic Pump and Motor Installation, HY49........................103
	Hydraulic Pump and Motor Assembly, p/n: 1414462A...................................104
	Main Pump Seal Kits, p/n: 1402551B.................................................104
		Figure 8-34: Hydraulic Pump and Motor Assembly, p/n: 1414462A..................105
	Main Motor Assembly, p/n: 1404414A.................................................106
		Figure 8-35: Main Motor Assembly, p/n: 1404414A................................107
	Hydraulic Tank Installation, HY6....................................................110
		Figure 8-36: Hydraulic Tank Installation, HY6...................................111
	Hydraulic Tank Sub-Assembly, HY13...................................................114
		Figure 8-37: Hydraulic Tank Sub-Assembly, HY13..................................115
	Oil Filter Assembly, p/n: 1412142-A.................................................116
		Figure 8-38: Oil Filter Assembly, p/n: 1412142-A................................116
	Hydraulic Hose Installation, HY23...................................................118
		Figure 8-39: Hydraulic Hose Installation, HY23..................................119
	Side Shift Hose, HY7................................................................121
		Figure 8-40: Side Shift Hose, HY7...............................................121
	Umbilical Assembly Installation, HY8................................................124
		Figure 8-41: Umbilical Assembly Installation, HY8...............................125
	Umbilical Tray Installation, HY22...................................................128
		Figure 8-42: Umbilical Tray Installation, HY22..................................129
	Umbilical Hoses Connect, HY46.......................................................132
		Figure 8-43: Umbilical Hoses Connect, HY46......................................133
	Manifold Assembly, p/n: 1413172C...................................................134
		Figure 8-44: Manifold Assembly, p/n: 1413172C..................................135
	Pivot and Tilt Hose Installation, HY19..............................................138
		Figure 8-45: Pivot and Tilt Hose Installation, HY19.............................139
	Orbitrol Tank Hose Installation, HY48...............................................142
		Figure 8-46: Orbitrol Tank Hose Installation, HY48..............................143
	Steer Pump and Motor Installation, HY53-A...........................................146
		Figure 8-47: Steer Pump/Motor Installation, HY53-A..............................147
	Pump and Motor Assembly, Steering, p/n: 1413444A...................................148
		Figure 8-48: Pump and Motor Assembly, Steering, p/n: 1413444A..................149
	Steer Pump/Motor Sub-Assembly, HY12.................................................151
		Figure 8-49: Steer Pump/Motor Sub-Assembly, HY12................................151
	Steering Pump, p/n: 51734...........................................................153
		Figure 8-50: Steering Pump, p/n: 51734..........................................153
	Steering Motor Assembly, p/n: 51735.................................................154
		Figure 8-51: Steering Motor Assembly, p/n: 51735................................155
	Power Steering Hydraulic Installation, HY14.........................................157
		Figure 8-52: Power Steering Hydraulic Installation, HY14........................157
	Steer Motor Sub-Assembly, HY21......................................................160
		Figure 8-53: Steer Motor Sub-Assembly, HY21.....................................161
	Steering Motor Assembly, p/n: 25950.................................................162
		Figure 8-54: Steering Motor Assembly, p/n: 25950................................163
	Control Valve Installation, HY15....................................................165
		Figure 8-55: Control Valve Installation, HY15...................................165
	Hydraulic Spool Valve Assembly, p/n: 1411868E......................................166
		Figure 8-56: Hydraulic Spool Valve Assembly, p/n: 1411868E.....................167
	Control Valve Assembly Breakdown, p/n: 1413566A....................................168
	Control Valve Breakdown, p/n: 1413566-A (continued).................................169
		Figure 8-57: Control Valve Assembly Breakdown, p/n: 1413566A (sheet 1 of 2)....170
		Figure 8-58: Control Valve Assembly Breakdown, p/n: 1413566A (sheet 2 of 2)....171
Joystick Installation, HY51.............................................................174
	Figure 8-59: Joystick Installation, HY51............................................175
	Joystick Hydraulic Sub-Assembly, HY24...............................................177
		Figure 8-60: Joystick Hydraulic Sub-Assembly, HY24..............................177
	Joystick Assembly, p/n: 1406119-A and 1406120A.....................................178
		Figure 8-61: Joystick Assembly..................................................179
	Instruments and Side Console Installation, ID11-A...................................182
		Figure 8-62: Instruments and Side Console Installation, ID11-A..................183
	Cover Plate Assembly, p/n: 1401930..................................................184
		Figure 8-63: Cover Plate Assembly, p/n: 1401930.................................185
	Instrument Panel Assembly, p/n: 1414456A...........................................186
		Figure 8-64: Instrument Panel Assembly, p/n: 1414456A..........................187
	Side Console Installation, OH7......................................................190
		Figure 8-65: Side Console Installation, OH7.....................................191
	Side Console Sub-Assembly, p/n: OH17-A..............................................193
		Figure 8-66: Side Console Sub-Assembly, p/n: OH17-A.............................193
	Console Cover Sub-Assembly, OH9.....................................................195
		Figure 8-67: Console Cover Sub-Assembly, OH9....................................195
	Steering Wheel Installation, ID4....................................................197
		Figure 8-68: Steering Wheel Installation, ID4...................................197
	Horn Button Installation, OH2.......................................................200
		Figure 8-69: Horn Button Installation, OH2......................................201
Operator Console Installation, OH6......................................................203
	Figure 8-70: Operator Console Installation, OH6.....................................203
	Steering Column Installation, HY5...................................................205
		Figure 8-71: Steer Column Installation, HY5.....................................205
	Steering Column Assembly, p/n: 1400968D............................................207
		Figure 8-72: Steering Column Assembly, p/n: 1400968D...........................207
	Steering Control Assembly, p/n: 25975C.............................................208
		Figure 8-73: Steering Control Assembly, p/n: 25975C............................209
	Key Switch Installation, EL35-A.....................................................212
		Figure 8-74: Key Switch Installation, EL35-A....................................213
	Key Switch Assembly, p/n: 1404722C.................................................214
		Figure 8-75: Key Switch Assembly, p/n: 1404722-C................................215
	Brake Weldment Assembly, SB2........................................................218
		Figure 8-76: Brake Weldment Assembly, SB2.......................................219
	Brake Pedal Installation, SB3.......................................................222
		Figure 8-77: Brake Pedal Installation, SB3......................................223
	Master Cylinder Installation, SB4...................................................226
		Figure 8-78: Master Cylinder Installation, SB4..................................227
	Master Cylinder Assembly, p/n: 1402557C............................................228
		Figure 8-79: Master Cylinder Assembly, p/n: 1402557C...........................229
	Accelerator Unit Installation, EL15.................................................231
		Figure 8-80: Accelerator Unit Installation, EL15................................231
Parking Brake Installation, PB17........................................................234
	Figure 8-81: Parking Brake Installation, PB17.......................................235
	Parking Brake Sub-Assembly, PB1.....................................................238
		Figure 8-82: Parking Brake Sub-Assembly, PB1....................................239
	Equalizer Installation, PB2.........................................................242
		Figure 8-83: Equalizer Installation, PB2........................................243
	Brake Cable Installation, PB3.......................................................246
		Figure 8-84: Brake Cable Installation, PB3......................................247
	Brake Cable, 113” OAL, p/n: 1400532A...............................................248
	Brake Cable, 135” OAL, p/n: 1400533A...............................................248
		Figure 8-85: Brake Cable Assembly...............................................249
Seat Belt Installation, ST1.............................................................251
	Figure 8-86: Seat Belt Installation, ST1............................................251
	Seat Installation, ST2..............................................................254
		Figure 8-87: Seat Installation, ST2.............................................255
	Driver’s Seat Assembly, p/n: 1413058-A..............................................256
		Figure 8-88: Driver’s Seat Assembly, p/n: 1413058-A.............................256
Lower Bar Installation, PS8.............................................................258
	Figure 8-89: Lower Bar Installation, PS8............................................259
	Lower Bar Sub-Assembly, PS7.........................................................261
		Figure 8-90: Lower Bar Sub-Assembly, PS7........................................261
	Pivot and Shift Installation, PS10..................................................264
		Figure 8-91: Pivot and Shift Installation, PS10.................................265
	Pivot and Shift Chain Anchor Installation, PS20.....................................267
		Figure 8-92: Pivot and Shift Chain Anchor Installation, PS20....................267
	Shift Cylinder Installation, PS6....................................................270
		Figure 8-93: Shift Cylinder Installation, PS6...................................271
	Shift Cylinder Sub-Assembly, PS9....................................................274
		Figure 8-94: Shift Cylinder Sub-Assembly, PS9...................................275
	Shift Cylinder Breakdown, p/n: 1412889A............................................276
		Figure 8-95: Shift Cylinder Breakdown, p/n: 1412889A...........................277
	Side Shift Chains Installation, PS5.................................................280
		Figure 8-96: Side Shift Chains Installation, PS5................................281
	Cross Head Bearings Installation, PS1-A.............................................284
		Figure 8-97: Cross Head Bearings Installation, PS1-A............................285
	Pivot Stop Pad Installation, PS3....................................................288
		Figure 8-98: Pivot Stop Pad Installation, PS3...................................289
	Pivot Arm Installation, PS2.........................................................292
		Figure 8-99: Pivot Arm Installation, PS2........................................293
	Pivot Cylinder Installation, PS4....................................................296
		Figure 8-100: Pivot Cylinder Installation, PS4..................................297
	Pivot Cylinder Assembly, p/n; 1400601A.............................................298
		Figure 8-101: Pivot Cylinder Assembly, p/n; 1400601A...........................299
	Tilt Cylinder Installation, MA52....................................................302
		Figure 8-102: Tile Cylinder Installation, MA52..................................303
	Tilt Cylinder Assembly, p/n: 1401224A..............................................304
		Figure 8-103: Tilt Cylinder Assembly, p/n: 1401224A............................305
Stack Valve Cover, ID5..................................................................307
	Figure 8-104: Stack Valve Cover, ID5................................................307
	Rear Compartment Seal, ID8..........................................................310
		Figure 8-105: Rear Compartment Seal, ID8........................................311
	Battery Door Installation, OH4......................................................313
		Figure 8-106: Battery Door Installation, OH4....................................313
	Battery Door Sub-Assembly, OH8......................................................316
		Figure 8-107: Battery Door Sub-Assembly, OH8....................................317
	Side Cover Weldment Installation, ID9...............................................320
		Figure 8-108: Side Cover Weldment Installation, ID9.............................321
	Rear Compartment Cover, CO6.........................................................324
		Figure 8-109: Rear Compartment Covers, CO6......................................325
	Floor Plate Installation, OH3.......................................................327
		Figure 8-110: Floor Plate Installation, OH3.....................................327
	Sealant Installation, CO7-A.........................................................330
		Figure 8-111: Sealant Installation, CO7-A.......................................331
	Insulator Installation, p/n: CO4-A..................................................333
		Figure 8-112: Insulator Installation, p/n: CO4-A................................333
	Mast Level Indicator Installation, MA2..............................................335
		Figure 8-113: Mast Level Indicator Installation, MA2............................335
Overhead Guard Installation, OH1........................................................338
	Figure 8-114: Overhead Guard Installation, OH1......................................339
	Floor Plate Sub-Assembly, C02.......................................................341
		Figure 8-115: Floor Plate Sub-Assembly, CO2.....................................341
Identification Labeling, ID1-C..........................................................344
	Figure 8-116: Identification Labeling, ID1a.........................................345
	Figure 8-117: Identification Labeling, ID1b.........................................347
Schematics and Drawings.................................................................349
	Figure 8-118: Schematics and Drawings (sheet 1 of 2)................................350
	Figure 8-119: Schematics and Drawings (sheet 2 of 2)................................351
IPB Main Menu...........................................................................  0
Main Menu...............................................................................  0
Service Main Menu.......................................................................  0

S.S 05/24