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Drexel SLT Series EE Base IPB SwingMast Lift Truck Parts Manual 1419865 – PDF DOWNLOAD
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Drexel SLT Series EE Base IPB SwingMast Lift Truck Parts Manual 1419865 – PDF DOWNLOAD
Language : English
Pages : 334
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Drexel SLT Series EE Base IPB SwingMast Lift Truck Parts Manual 1419865 – PDF DOWNLOAD
SLT30 “EE” Series, 3500# IPB TOC........................................................ 3 General................................................................................. 9 Abbreviations........................................................................... 9 Phantoms / Reference Parts.............................................................. 9 Task Groups/Assemblies.................................................................. 9 Frame Position and Installation, FR7.................................................... 11 Figure 8-1: Frame Position and Installation, FR7.................................... 13 Frame/Shift Cylinder Bearing Installation, FR8...................................... 15 Figure 8-2: Frame/Shift Cylinder Bearing Installation, FR8...................... 15 Drive Motor Installation, DA16-A........................................................ 18 Figure 8-3: Drive Motor Installation, DA16-A........................................ 19 Drive Unit, Dual Chain, p/n: 1400695-A.............................................. 20 Drive Unit, Dual Chain, p/n: 1400695-A (continued).................................. 21 Figure 8-4: Drive Unit, Dual Chain, p/n: 1400695-A.............................. 23 Traction Motor, Rear Drive, p/n: 1414563-A.......................................... 24 Figure 8-5: Traction Motor, Rear Drive, p/n: 1414563-A.......................... 25 Steer Idler Assembly, p/n: 1412460-A................................................ 26 Figure 8-6: Steer Idler Assembly, p/n: 1412460-A................................ 26 Drive Unit Sub-Assembly, DA8........................................................ 28 Figure 8-7: Drive Unit Sub-Assembly, DA8........................................ 29 Drive Wheel Installation, DA2....................................................... 31 Figure 8-8: Drive Wheel Installation, DA2....................................... 31 Chain Assembly for Steering, p/n: 1400109B......................................... 32 Figure 8-9: Chain Assembly for Steering, p/n: 1400109B......................... 32 Steer Idler Installation, DA9........................................................... 34 Figure 8-10: Steer Idler Installation, DA9.......................................... 35 Lower Drive Unit Installation, DA11..................................................... 37 Figure 8-11: Lower Drive Unit Installation, DA11.................................... 37 Press Drive Plate Studs, DA14....................................................... 39 Figure 8-12: Press Drive Plate Studs, DA14...................................... 39 Spindle Installation, LW3........................................................... 42 Figure 8-13: Spindle Installation, LW3.......................................... 43 Load Wheel Installation, LW6........................................................ 45 Figure 8-14: Load Wheel Installation, LW6....................................... 45 Load Wheel Sub-Assembly, LW7........................................................ 47 Figure 8-15: Wheel Sub-Assembly, LW7............................................ 47 Service Brake Installation, SB5..................................................... 50 Figure 8-16: Service Brake Installation, SB5.................................... 51 Right & Left Brake Assembly, p/n: 51082-01 & -02.................................... 52 Figure 8-17: Right & Left Brake Assembly, p/n: 51802 -01 & -02.................. 53 SCR Panel Installation, EL37-A.......................................................... 55 Figure 8-18: SCR Panel Installation, EL37-A( sheet 1 of 2).......................... 56 Figure 8-19: SCR Panel Installation, EL37 (sheet 2 of 2)............................ 57 Contactor Panel without Box, p/n: 1405740A......................................... 58 Contactor Panel Assembly, p/n: 1405740A (continued)................................ 59 Figure 8-20: Contactor Panel Assembly, p/n: 1405740A........................... 61 Contactor, 150A, DPDT, p/n: 1401978-A............................................... 62 Figure 8-21: Contactor for FR 150A DPDT, p/n: 1401978-A......................... 63 Contactor, 300A, SPNO, p/n: 1401979-A............................................... 64 Figure 8-22: Contactor, 300A, SPNO, p/n: 1401979-A.............................. 65 Contactor, 100A, SPNO, p/n: 1411980-A............................................... 66 Contactor, 300A, 36VDC, p/n: 28889-D................................................ 67 LX SCR Control Panel, p/n: 52511A.................................................. 68 Figure 8-23: LX SCR Control Panel, p/n: 52511A................................. 69 Battery Connector Sub-Assembly, EL17................................................ 72 Figure 8-24: Battery Connector Sub-Assembly, EL17............................... 73 Cable Installation, EL19............................................................ 75 Figure 8-25: Cable Installation, EL19........................................... 75 Wire Harness Installation, EL18..................................................... 78 Figure 8-26: Wire Harness Installation, EL18.................................... 79 Ground Straps Installation, p/n: EL38-A............................................. 81 Figure 8-27: Ground Straps Installation, p/n: EL38-A............................ 81 Emergency Switch Installation, EL12-A............................................... 84 Figure 9-28: Emergency STOP Pushbutton, EL12.................................... 85 Fluids, FL1............................................................................. 88 Figure 8-29: Fluids, FL1............................................................ 89 Pump Speed Control Installation, HY1................................................ 92 Figure 8-30: Pump Speed Control Installation, HY1............................... 93 Capacitor and Pump Assembly, p/n: 1411418B......................................... 94 Figure 8-31: Capacitor and Pump Assembly, p/n: 1411418B........................ 95 Hydraulic Pump and Motor Installation, HY54-A....................................... 98 Figure 8-32: Hydraulic Pump and Motor Installation, HY54-A...................... 99 Hydraulic Pump and Motor Assembly, p/n: 1411872C...................................100 Main Pump Seal Kits, p/n: 1402551B.................................................100 Figure 8-33: Hydraulic Pump and Motor Assembly, p/n: 1411872-C..................101 Main Motor Assembly, p/n: 1400268A.................................................102 Figure 8-34: Main Motor Assembly, p/n: 1404414A................................103 Hydraulic Tank Installation, HY6....................................................106 Figure 8-35: Hydraulic Tank Installation, HY6...................................107 Hydraulic Tank Sub-Assembly, HY13...................................................110 Figure 8-36: Hydraulic Tank Sub-Assembly, HY13..................................111 Oil Filter Assembly, p/n: 1412142-A.................................................112 Figure 8-37: Oil Filter Assembly, p/n: 1412142-A................................112 Hydraulic Hose Installation, HY23...................................................114 Figure 8-38: Hydraulic Hose Installation, HY23..................................115 Side Shift Hose, HY7................................................................117 Figure 8-39: Side Shift Hose, HY7...............................................117 Umbilical Assembly Installation, HY8................................................120 Figure 8-40: Umbilical Assembly Installation, HY8...............................121 Umbilical Tray Installation, HY22...................................................124 Figure 8-41: Umbilical Tray Installation, HY22..................................125 Umbilical Hoses Connect, HY46.......................................................128 Figure 8-42: Umbilical Hoses Connect, HY46......................................129 Manifold Assembly, p/n: 1413172C...................................................130 Figure 8-43: Manifold Assembly, p/n: 1413172C..................................131 Pivot and Tilt Hose Installation, HY19..............................................134 Figure 8-44: Pivot and Tilt Hose Installation, HY19.............................135 Orbitrol Tank Hose Installation, HY48...............................................138 Figure 8-45: Orbitrol Tank Hose Installation, HY48..............................139 Steer Pump and Motor Installation, HY53-A...........................................142 Figure 8-46: Steer Pump/Motor Installation, HY53-A..............................143 Pump and Motor Assembly, Steering, p/n: 1413444A...................................144 Figure 8-47: Pump and Motor Assembly, Steering, p/n: 1413444A..................145 Steer Pump/Motor Sub-Assembly, HY12.................................................147 Figure 8-48: Steer Pump/Motor Sub-Assembly, HY12................................147 Steering Pump, p/n: 51734...........................................................149 Figure 8-49: Steering Pump, p/n: 51734..........................................149 Steering Motor Assembly, p/n: 51735.................................................150 Figure 8-50: Steering Motor Assembly, p/n: 51735................................151 Power Steering Hydraulic Installation, HY14.........................................153 Figure 8-51: Power Steering Hydraulic Installation, HY14........................153 Steer Motor Sub-Assembly, HY21......................................................156 Figure 8-52: Steer Motor Sub-Assembly, HY21.....................................157 Steering Motor Assembly, p/n: 25950.................................................158 Figure 8-53: Steering Motor Assembly, p/n: 25950................................159 Control Valve Installation, HY15....................................................161 Figure 8-54: Control Valve Installation, HY15...................................161 Hydraulic Spool Valve Assembly, p/n: 1411868E......................................162 Figure 8-55: Hydraulic Spool Valve Assembly, p/n: 1411868E.....................163 Control Valve Assembly Breakdown, p/n: 1413566A....................................164 Control Valve Breakdown, p/n: 1413566-A (continued).................................165 Figure 8-56: Control Valve Assembly Breakdown, p/n: 1413566A (sheet 1 of 2)....166 Figure 8-57: Control Valve Assembly Breakdown, p/n: 1413566A (sheet 2 of 2)....167 Joystick Installation, HY20.............................................................170 Figure 8-58: Joystick Installation, HY20............................................171 Joystick Hydraulic Sub-Assembly, HY24...............................................173 Figure 8-59: Joystick Hydraulic Sub-Assembly, HY24..............................173 Joystick Assembly, p/n: 1406119-A and 1406120A.....................................174 Figure 8-60: Joystick Assembly..................................................175 Instruments and Side Console Installation, ID3..........................................178 Figure 8-61: Instruments and Side Console Installation, ID3.........................179 Instrument Panel Assembly, p/n: 1413057-D...........................................180 Figure 8-62: Instrument Panel Assembly, p/n: 1413057-D..........................181 Cover Plate Assembly, Standard, p/n: 1401930C......................................182 Figure 8-63: Cover Plate Assembly, Standard, p/n: 1401930C.....................182 Side Console Installation, OH7......................................................184 Figure 8-64: Side Console Installation, OH7.....................................185 Console Cover Sub-Assembly, OH9.....................................................187 Figure 8-65: Console Cover Sub-Assembly, OH9....................................187 Steering Wheel Installation, ID4....................................................189 Figure 8-66: Steering Wheel Installation, ID4...................................189 Horn Button Installation, OH2.......................................................192 Figure 8-67: Horn Button Installation, OH2......................................193 Operator Console Installation, OH6......................................................195 Figure 8-68: Operator Console Installation, OH6.....................................195 Steering Column Installation, HY5...................................................197 Figure 8-69: Steer Column Installation, HY5.....................................197 Steering Column Assembly, p/n: 1400968D............................................199 Figure 8-70: Steering Column Assembly, p/n: 1400968D...........................199 Steering Control Assembly, p/n: 25975C.............................................200 Figure 8-71: Steering Control Assembly, p/n: 25975C............................201 Key Switch Installation, EL14.......................................................203 Figure 8-72: Key Switch Installation, EL14......................................203 Key Switch Assembly, p/n: 1404722C.................................................204 Figure 8-73: Key Switch Assembly, p/n: 1404722-C................................204 Brake Weldment Assembly, SB2........................................................206 Figure 8-74: Brake Weldment Assembly, SB2.......................................207 Brake Pedal Installation, SB3.......................................................210 Figure 8-75: Brake Pedal Installation, SB3......................................211 Master Cylinder Installation, SB4...................................................214 Figure 8-76: Master Cylinder Installation, SB4..................................215 Master Cylinder Assembly, p/n: 1402557C............................................216 Figure 8-77: Master Cylinder Assembly, p/n: 1402557C...........................217 Accelerator Unit Installation, EL15.................................................219 Figure 8-78: Accelerator Unit Installation, EL15................................219 Parking Brake Installation, PB17........................................................222 Figure 8-79: Parking Brake Installation, PB17.......................................223 Parking Brake Sub-Assembly, PB1.....................................................226 Figure 8-80: Parking Brake Sub-Assembly, PB1....................................227 Equalizer Installation, PB2.........................................................230 Figure 8-81: Equalizer Installation, PB2........................................231 Brake Cable Installation, PB3.......................................................234 Figure 8-82: Brake Cable Installation, PB3......................................235 Brake Cable, 113” OAL, p/n: 1400532A...............................................236 Brake Cable, 135” OAL, p/n: 1400533A...............................................236 Figure 8-83: Brake Cable Assembly...............................................237 Seat Belt Installation, ST1.............................................................239 Figure 8-84: Seat Belt Installation, ST1............................................239 Seat Installation, ST2..............................................................242 Figure 8-85: Seat Installation, ST2.............................................243 Driver’s Seat Assembly, p/n: 1413058-A..............................................244 Figure 8-86: Driver’s Seat Assembly, p/n: 1413058-A.............................244 Lower Bar Installation, PS8.............................................................246 Figure 8-87: Lower Bar Installation, PS8............................................247 Lower Bar Sub-Assembly, PS7.........................................................249 Figure 8-88: Lower Bar Sub-Assembly, PS7........................................249 Pivot and Shift Installation, PS10..................................................252 Figure 8-89: Pivot and Shift Installation, PS10.................................253 Pivot and Shift Chain Anchor Installation, PS20.....................................255 Figure 8-90: Pivot and Shift Chain Anchor Installation, PS20....................255 Shift Cylinder Installation, PS6....................................................258 Figure 8-91: Shift Cylinder Installation, PS6...................................259 Shift Cylinder Sub-Assembly, PS9....................................................262 Figure 8-92: Shift Cylinder Sub-Assembly, PS9...................................263 Shift Cylinder Breakdown, p/n: 1412889A............................................264 Figure 8-93: Shift Cylinder Breakdown, p/n: 1412889A...........................265 Side Shift Chains Installation, PS5.................................................268 Figure 8-94: Side Shift Chains Installation, PS5................................269 Cross Head Bearings Installation, PS1-A.............................................272 Figure 8-95: Cross Head Bearings Installation, PS1-A............................273 Pivot Stop Pad Installation, PS3....................................................276 Figure 8-96: Pivot Stop Pad Installation, PS3...................................277 Pivot Arm Installation, PS2.........................................................280 Figure 8-97: Pivot Arm Installation, PS2........................................281 Pivot Cylinder Installation, PS4....................................................284 Figure 8-98: Pivot Cylinder Installation, PS4...................................285 Pivot Cylinder Assembly, p/n; 1400601A.............................................286 Figure 8-99: Pivot Cylinder Assembly, p/n; 1400601A............................287 Tilt Cylinder Installation, MA52....................................................290 Figure 8-100: Tile Cylinder Installation, MA52..................................291 Tilt Cylinder Assembly, p/n: 1401224A..............................................292 Figure 8-101: Tilt Cylinder Assembly, p/n: 1401224A............................293 Stack Valve Cover, ID5..................................................................295 Figure 8-102: Stack Valve Cover, ID5................................................295 Rear Compartment Seal, ID8..........................................................298 Figure 8-103: Rear Compartment Seal, ID8........................................299 Battery Door Installation, OH4......................................................301 Figure 8-104: Battery Door Installation, OH4....................................301 Battery Door Sub-Assembly, OH8......................................................304 Figure 8-105: Battery Door Sub-Assembly, OH8....................................305 Side Cover Weldment Installation, ID9...............................................308 Figure 8-106: Side Cover Weldment Installation, ID9.............................309 Rear Compartment Cover, C01.........................................................312 Figure 8-107: Rear Compartment Covers, CO1......................................313 Floor Plate Installation, OH3.......................................................315 Figure 8-108: Floor Plate Installation, OH3.....................................315 Floor Plate Sub-Assembly, C02.......................................................317 Figure 8-109: Floor Plate Sub-Assembly, CO2.....................................317 Mast Level Indicator Installation, MA2..............................................319 Figure 8-110: Mast Level Indicator Installation, MA2............................319 Overhead Guard Installation, OH1........................................................322 Figure 8-111: Overhead Guard Installation, OH1......................................323 Identification Labeling, ID1-C..........................................................326 Figure 8-112: Identification Labeling, ID1a.........................................327 Figure 8-113: Identification Labeling, ID1b.........................................329 Schematics and Drawings.................................................................331 Figure 8-114: Schematics and Drawings (sheet 1 of 2)................................332 Figure 8-115: Schematics and Drawings (sheet 2 of 2)................................333 IPB Main Menu........................................................................... 0 Main Menu............................................................................... 0 Service Main Menu....................................................................... 0
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