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Drexel SLT30 AC Maintenance Manual_F-459-0910 – PDF DOWNLOAD
Drexel SLT30 AC Maintenance Manual_F-459-0910 – PDF DOWNLOAD
FILE DETAILS:
Drexel SLT30 AC Maintenance Manual_F-459-0910 – PDF DOWNLOAD
Language : English
Pages : 130
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Drexel SLT30 AC Maintenance Manual_F-459-0910 – PDF DOWNLOAD
Drexel SLT30ACFRONTTEMP............................................................ 1 Intro, Safety, Inspection and Dash Operations.................................. 7 Before You Begin (Please Read)............................................. 7 Introduction........................................................... 7 Operating Instructions................................................. 7 Service Training....................................................... 7 Tools Needed........................................................... 7 Replacement Parts...................................................... 7 General Maintenance Instructions........................................... 8 For your Safety............................................................ 9 Lock Out/Tag Out....................................................... 9 Battery Safety Rules:...................................................... 9 Battery Care and Charging.................................................. 10 Battery Removal and Installation........................................... 10 Hydraulic System........................................................... 11 Towing the Truck........................................................... 11 General Safety Tips:................................................... 11 Towing Vehicle Requirements............................................ 11 Towing a Truck in the Reverse Direction................................ 11 Lifting and Blocking the Truck............................................. 12 Cleaning the truck......................................................... 13 Maintenance Introduction................................................... 13 Inspection Sheets.......................................................... 13 Torque Specifications...................................................... 20 Fluid Capacities........................................................... 20 Tires, Brakes and Drivetrain................................................... 23 Floor Plate................................................................ 23 Floor Plate Removal and Assembly....................................... 23 Tire Inspection............................................................ 23 Visual Inspection...................................................... 24 Replacing the Drive Tire................................................... 25 Load Wheel Bearing Maintenance............................................. 25 Replacing the Load Tires................................................... 26 Brake System............................................................... 26 Brake System Service....................................................... 27 Check Service Drum Brakes.............................................. 27 Brake Adjustment....................................................... 27 Repairing Brake Wheel Cylinders........................................ 29 Hydraulic Brake Drums...................................................... 29 Measure Brake Drum Diameter............................................ 30 Replacing Brake Drum Assemblies........................................ 30 Parking Brake Assembly..................................................... 30 Brake Pedal Assembly....................................................... 31 Brake Pedal............................................................ 31 Service Brake Linkage.................................................. 32 Replacing the linear pot............................................... 32 Master Cylinder............................................................ 32 Replacing Master Cylinder.............................................. 32 Bench Bleed the Master Cylinder........................................ 32 Check Master Cylinder Fluid Level...................................... 33 Bleeding Brakes........................................................ 33 Service Brake Pedal Assembly........................................... 34 Traction Motor and Gear Box................................................ 34 Removing the Drive Wheel............................................... 34 Checking Drive Wheel Gearbox........................................... 34 Servicing the Drive Train Assembly..................................... 35 Gearbox Replacement........................................................ 36 Traction Drive Motor Service............................................... 36 Accelerator Pedal.......................................................... 37 Adjusting Accelerator Pedal............................................ 37 Hydraulic Oil, Motors, Pumps and Cylinders..................................... 39 Hydraulic Components....................................................... 39 Hydraulic System Maintenance............................................... 39 Checking Hydraulic Oil Level........................................... 39 Changing Hydraulic Oil................................................. 40 Change the Hydraulic Oil Filter............................................ 40 Checking and Adjusting Hydraulic Pressure.................................. 41 Hydraulic Pump Service..................................................... 42 Replacing the Hydraulic Pump and Motor................................. 42 Hydraulic Control Valve Assembly........................................... 42 General................................................................ 42 Mast Service Precautions................................................... 43 Disconnecting the Tilt Cylinder............................................ 43 Mast Removal Precautions................................................... 43 Hydraulic Fittings and Hoses............................................... 44 Check Hydraulic Functions.............................................. 44 Steering Motor............................................................. 45 Steer Motor (with gearbox attached) Replacement........................ 45 Steering 51:1 Gearbox Replacement...................................... 45 Electrical System.............................................................. 47 Steering Column/Dash Assembly.............................................. 47 Removing the Display Panel............................................. 47 Key Switch............................................................. 47 Steering Wheel Removal................................................. 48 Steering Column (Console) Removal...................................... 48 Steering Torque Feedback Device........................................ 49 Batteries - Care and Replacement........................................... 49 Battery Safety......................................................... 49 Checking Batteries..................................................... 49 Battery Care........................................................... 50 Charging the Battery................................................... 50 Battery Removal........................................................ 51 Battery Installation................................................... 51 Electrical Controls and Levers............................................. 51 Joystick............................................................... 51 Check the Return-to-Neutral............................................ 51 Replacing a Complete Control Panel..................................... 52 Horn Service........................................................... 53 Seat Switch Assembly................................................... 53 Truck Lighting......................................................... 54 Headlights............................................................. 54 Brake and Tail Lights.................................................. 54 Back Up Alarms......................................................... 54 Overhead Guard, Lighting and Alarms.................................... 54 Side Shift Circuit Maintenance............................................. 55 Check Side Shift Circuit Performance................................... 55 Fuses...................................................................... 55 ESD Strap.............................................................. 55 Drexel SLT30AC Calibration & Programming....................................... 57 Dashboard Truck Calibration................................................ 57 Clock Set.............................................................. 65 Throttle and Brake Calibration......................................... 65 Wire Guidance Calibration.............................................. 66 Truck Lubrication and Chain Maintenance........................................ 73 Lubricating the Truck...................................................... 74 Tilt Cylinder Clevis................................................... 74 Main Rotation Bearings................................................. 74 Fork Positioner Lubrication, Non-Side Shifting (Option)................ 74 Chain Lubrication.......................................................... 74 Chain Adjustment....................................................... 75 Measuring Chain Stretch................................................ 75 Check Primary Lift Chain............................................... 75 Check Lift Operation................................................... 75 Checking and Adjusting Degree of Tilt.................................. 76 Removing the Tilt Cylinders................................................ 77 Removing the Mast From Truck............................................... 77 Supplier Provided Documentation................................................ 81 Lift Technologies Mast Service Manual...................................... 81 Models 30D/35D/40D/50D/55D/60D......................................... 81 Table of Contents - page 5............................................. 81 Drexel_SLT30AC_ Maintenance_Manual_F-459-0910...................................... 83 Drexel SLT30ACFRONTTEMP........................................................ 0 Intro, Safety, Inspection and Dash Operations.............................. 7 Before You Begin (Please Read)......................................... 7 Introduction....................................................... 7 Operating Instructions............................................. 7 Service Training................................................... 7 Tools Needed....................................................... 7 Replacement Parts.................................................. 7 General Maintenance Instructions....................................... 8 For your Safety........................................................ 9 Lock Out/Tag Out................................................... 9 Battery Safety Rules:.................................................. 9 Battery Care and Charging.............................................. 10 Battery Removal and Installation....................................... 10 Hydraulic System....................................................... 11 Towing the Truck....................................................... 11 General Safety Tips:............................................... 11 Towing Vehicle Requirements........................................ 11 Towing a Truck in the Reverse Direction............................ 11 Lifting and Blocking the Truck......................................... 12 Cleaning the truck..................................................... 13 Maintenance Introduction............................................... 13 Inspection Sheets...................................................... 13 Torque Specifications.................................................. 20 Fluid Capacities....................................................... 20 Tires, Brakes and Drivetrain............................................... 23 Floor Plate............................................................ 23 Floor Plate Removal and Assembly................................... 23 Tire Inspection........................................................ 23 Visual Inspection.................................................. 24 Replacing the Drive Tire............................................... 25 Load Wheel Bearing Maintenance......................................... 25 Replacing the Load Tires............................................... 26 Brake System........................................................... 26 Brake System Service................................................... 27 Check Service Drum Brakes.......................................... 27 Brake Adjustment................................................... 27 Repairing Brake Wheel Cylinders.................................... 29 Hydraulic Brake Drums.................................................. 29 Measure Brake Drum Diameter........................................ 30 Replacing Brake Drum Assemblies.................................... 30 Parking Brake Assembly................................................. 30 Brake Pedal Assembly................................................... 31 Brake Pedal........................................................ 31 Service Brake Linkage.............................................. 32 Replacing the linear pot........................................... 32 Master Cylinder........................................................ 32 Replacing Master Cylinder.......................................... 32 Bench Bleed the Master Cylinder.................................... 32 Check Master Cylinder Fluid Level.................................. 33 Bleeding Brakes.................................................... 33 Service Brake Pedal Assembly....................................... 34 Traction Motor and Gear Box............................................ 34 Removing the Drive Wheel........................................... 34 Checking Drive Wheel Gearbox....................................... 34 Servicing the Drive Train Assembly................................. 35 Gearbox Replacement.................................................... 36 Traction Drive Motor Service........................................... 36 Accelerator Pedal...................................................... 37 Adjusting Accelerator Pedal........................................ 37 Hydraulic Oil, Motors, Pumps and Cylinders................................. 39 Hydraulic Components................................................... 39 Hydraulic System Maintenance........................................... 39 Checking Hydraulic Oil Level....................................... 39 Changing Hydraulic Oil............................................. 40 Change the Hydraulic Oil Filter........................................ 40 Checking and Adjusting Hydraulic Pressure.............................. 41 Hydraulic Pump Service................................................. 42 Replacing the Hydraulic Pump and Motor............................. 42 Hydraulic Control Valve Assembly....................................... 42 General............................................................ 42 Mast Service Precautions............................................... 43 Disconnecting the Tilt Cylinder........................................ 43 Mast Removal Precautions............................................... 43 Hydraulic Fittings and Hoses........................................... 44 Check Hydraulic Functions.......................................... 44 Steering Motor......................................................... 45 Steer Motor (with gearbox attached) Replacement.................... 45 Steering 51:1 Gearbox Replacement.................................. 45 Electrical System.......................................................... 47 Steering Column/Dash Assembly.......................................... 47 Removing the Display Panel......................................... 47 Key Switch......................................................... 47 Steering Wheel Removal............................................. 48 Steering Column (Console) Removal.................................. 48 Steering Torque Feedback Device.................................... 49 Batteries - Care and Replacement....................................... 49 Battery Safety..................................................... 49 Checking Batteries................................................. 49 Battery Care....................................................... 50 Charging the Battery............................................... 50 Battery Removal.................................................... 51 Battery Installation............................................... 51 Electrical Controls and Levers......................................... 51 Joystick........................................................... 51 Check the Return-to-Neutral........................................ 51 Replacing a Complete Control Panel................................. 52 Horn Service....................................................... 53 Seat Switch Assembly............................................... 53 Truck Lighting..................................................... 54 Headlights......................................................... 54 Brake and Tail Lights.............................................. 54 Back Up Alarms..................................................... 54 Overhead Guard, Lighting and Alarms................................ 54 Side Shift Circuit Maintenance......................................... 55 Check Side Shift Circuit Performance............................... 55 Fuses.................................................................. 55 ESD Strap.......................................................... 55 Drexel SLT30AC Calibration & Programming................................... 57 Dashboard Truck Calibration............................................ 57 Clock Set.......................................................... 65 Throttle and Brake Calibration..................................... 65 Wire Guidance Calibration.......................................... 66 Truck Lubrication and Chain Maintenance.................................... 73 Lubricating the Truck.................................................. 74 Tilt Cylinder Clevis............................................... 74 Main Rotation Bearings............................................. 74 Fork Positioner Lubrication, Non-Side Shifting (Option)............ 74 Chain Lubrication...................................................... 74 Chain Adjustment................................................... 75 Measuring Chain Stretch............................................ 75 Check Primary Lift Chain........................................... 75 Check Lift Operation............................................... 75 Checking and Adjusting Degree of Tilt.............................. 76 Removing the Tilt Cylinders............................................ 77 Removing the Mast From Truck........................................... 77 Supplier Provided Documentation............................................ 81 Lift Technologies Mast Service Manual.................................. 81 Models 30D/35D/40D/50D/55D/60D..................................... 81 Table of Contents - page 5......................................... 81 SLT30AC_ Maintenance_Manual_F-459-0910......................................... 83 Drexel SLT30ACFRONTTEMP.................................................... 0 Intro, Safety, Inspection and Dash Operations.......................... 7 Before You Begin (Please Read)..................................... 7 Introduction................................................... 7 Operating Instructions......................................... 7 Service Training............................................... 7 Tools Needed................................................... 7 Replacement Parts.............................................. 7 General Maintenance Instructions................................... 8 For your Safety.................................................... 9 Lock Out/Tag Out............................................... 9 Battery Safety Rules:.............................................. 9 Battery Care and Charging.......................................... 10 Battery Removal and Installation................................... 10 Hydraulic System................................................... 11 Towing the Truck................................................... 11 General Safety Tips:........................................... 11 Towing Vehicle Requirements.................................... 11 Towing a Truck in the Reverse Direction........................ 11 Lifting and Blocking the Truck..................................... 12 Cleaning the truck................................................. 13 Maintenance Introduction........................................... 13 Inspection Sheets.................................................. 13 Torque Specifications.............................................. 20 Fluid Capacities................................................... 20 Tires, Brakes and Drivetrain........................................... 23 Floor Plate........................................................ 23 Floor Plate Removal and Assembly............................... 23 Tire Inspection.................................................... 23 Visual Inspection.............................................. 24 Replacing the Drive Tire........................................... 25 Load Wheel Bearing Maintenance..................................... 25 Replacing the Load Tires........................................... 26 Brake System....................................................... 26 Brake System Service............................................... 27 Check Service Drum Brakes...................................... 27 Brake Adjustment............................................... 27 Repairing Brake Wheel Cylinders................................ 29 Hydraulic Brake Drums.............................................. 29 Measure Brake Drum Diameter.................................... 30 Replacing Brake Drum Assemblies................................ 30 Parking Brake Assembly............................................. 30 Brake Pedal Assembly............................................... 31 Brake Pedal.................................................... 31 Service Brake Linkage.......................................... 32 Replacing the linear pot....................................... 32 Master Cylinder.................................................... 32 Replacing Master Cylinder...................................... 32 Bench Bleed the Master Cylinder................................ 32 Check Master Cylinder Fluid Level.............................. 33 Bleeding Brakes................................................ 33 Service Brake Pedal Assembly................................... 34 Traction Motor and Gear Box........................................ 34 Removing the Drive Wheel....................................... 34 Checking Drive Wheel Gearbox................................... 34 Servicing the Drive Train Assembly............................. 35 Gearbox Replacement................................................ 36 Traction Drive Motor Service....................................... 36 Accelerator Pedal.................................................. 37 Adjusting Accelerator Pedal.................................... 37 Hydraulic Oil, Motors, Pumps and Cylinders............................. 39 Hydraulic Components............................................... 39 Hydraulic System Maintenance....................................... 39 Checking Hydraulic Oil Level................................... 39 Changing Hydraulic Oil......................................... 40 Change the Hydraulic Oil Filter.................................... 40 Checking and Adjusting Hydraulic Pressure.......................... 41 Hydraulic Pump Service............................................. 42 Replacing the Hydraulic Pump and Motor......................... 42 Hydraulic Control Valve Assembly................................... 42 General........................................................ 42 Mast Service Precautions........................................... 43 Disconnecting the Tilt Cylinder.................................... 43 Mast Removal Precautions........................................... 43 Hydraulic Fittings and Hoses....................................... 44 Check Hydraulic Functions...................................... 44 Steering Motor..................................................... 45 Steer Motor (with gearbox attached) Replacement................ 45 Steering 51:1 Gearbox Replacement.............................. 45 Electrical System...................................................... 47 Steering Column/Dash Assembly...................................... 47 Removing the Display Panel..................................... 47 Key Switch..................................................... 47 Steering Wheel Removal......................................... 48 Steering Column (Console) Removal.............................. 48 Steering Torque Feedback Device................................ 49 Batteries - Care and Replacement................................... 49 Battery Safety................................................. 49 Checking Batteries............................................. 49 Battery Care................................................... 50 Charging the Battery........................................... 50 Battery Removal................................................ 51 Battery Installation........................................... 51 Electrical Controls and Levers..................................... 51 Joystick....................................................... 51 Check the Return-to-Neutral.................................... 51 Replacing a Complete Control Panel............................. 52 Horn Service................................................... 53 Seat Switch Assembly........................................... 53 Truck Lighting................................................. 54 Headlights..................................................... 54 Brake and Tail Lights.......................................... 54 Back Up Alarms................................................. 54 Overhead Guard, Lighting and Alarms............................ 54 Side Shift Circuit Maintenance..................................... 55 Check Side Shift Circuit Performance........................... 55 Fuses.............................................................. 55 ESD Strap...................................................... 55 Drexel SLT30AC Calibration & Programming............................... 57 Dashboard Truck Calibration........................................ 57 Clock Set...................................................... 65 Throttle and Brake Calibration................................. 65 Wire Guidance Calibration...................................... 66 Truck Lubrication and Chain Maintenance................................ 73 Lubricating the Truck.............................................. 74 Tilt Cylinder Clevis........................................... 74 Main Rotation Bearings......................................... 74 Fork Positioner Lubrication, Non-Side Shifting (Option)........ 74 Chain Lubrication.................................................. 74 Chain Adjustment............................................... 75 Measuring Chain Stretch........................................ 75 Check Primary Lift Chain....................................... 75 Check Lift Operation........................................... 75 Checking and Adjusting Degree of Tilt.......................... 76 Removing the Tilt Cylinders........................................ 77 Removing the Mast From Truck....................................... 77 Supplier Provided Documentation........................................ 81 Lift Technologies Mast Service Manual.............................. 81 Models 30D/35D/40D/50D/55D/60D................................. 81 Table of Contents - page 5..................................... 81 SLT30AC_ Maintenance_Manual_F-459-0910..................................... 0 Drexel SLT30AC......................................................... 0 Intro, Safety, Inspection and Dash Operations...................... 7 Before You Begin (Please Read)................................. 7 Introduction............................................... 7 Operating Instructions..................................... 7 Service Training........................................... 7 Tools Needed............................................... 7 Replacement Parts.......................................... 7 General Maintenance Instructions............................... 8 For your Safety................................................ 9 Lock Out/Tag Out........................................... 9 Battery Safety Rules:.......................................... 9 Battery Care and Charging...................................... 10 Battery Removal and Installation............................... 10 Hydraulic System............................................... 11 Towing the Truck............................................... 11 General Safety Tips:....................................... 11 Towing Vehicle Requirements................................ 11 Towing a Truck in the Reverse Direction.................... 11 Lifting and Blocking the Truck................................. 12 Cleaning the truck............................................. 13 Maintenance Introduction....................................... 13 Inspection Sheets.............................................. 13 Torque Specifications.......................................... 20 Fluid Capacities............................................... 20 Tires, Brakes and Drivetrain....................................... 23 Floor Plate.................................................... 23 Floor Plate Removal and Assembly........................... 23 Tire Inspection................................................ 23 Visual Inspection.......................................... 24 Replacing the Drive Tire....................................... 25 Load Wheel Bearing Maintenance................................. 25 Replacing the Load Tires....................................... 26 Brake System................................................... 26 Brake System Service........................................... 27 Check Service Drum Brakes.................................. 27 Brake Adjustment........................................... 27 Repairing Brake Wheel Cylinders............................ 29 Hydraulic Brake Drums.......................................... 29 Measure Brake Drum Diameter................................ 30 Replacing Brake Drum Assemblies............................ 30 Parking Brake Assembly......................................... 30 Brake Pedal Assembly........................................... 31 Brake Pedal................................................ 31 Service Brake Linkage...................................... 32 Replacing the linear pot................................... 32 Master Cylinder................................................ 32 Replacing Master Cylinder.................................. 32 Bench Bleed the Master Cylinder............................ 32 Check Master Cylinder Fluid Level.......................... 33 Bleeding Brakes............................................ 33 Service Brake Pedal Assembly............................... 34 Traction Motor and Gear Box.................................... 34 Removing the Drive Wheel................................... 34 Checking Drive Wheel Gearbox............................... 34 Servicing the Drive Train Assembly......................... 35 Gearbox Replacement............................................ 36 Traction Drive Motor Service................................... 36 Accelerator Pedal.............................................. 37 Adjusting Accelerator Pedal................................ 37 Hydraulic Oil, Motors, Pumps and Cylinders......................... 39 Hydraulic Components........................................... 39 Hydraulic System Maintenance................................... 39 Checking Hydraulic Oil Level............................... 39 Changing Hydraulic Oil..................................... 40 Change the Hydraulic Oil Filter................................ 40 Checking and Adjusting Hydraulic Pressure...................... 41 Hydraulic Pump Service......................................... 42 Replacing the Hydraulic Pump and Motor..................... 42 Hydraulic Control Valve Assembly............................... 42 General.................................................... 42 Mast Service Precautions....................................... 43 Disconnecting the Tilt Cylinder................................ 43 Mast Removal Precautions....................................... 43 Hydraulic Fittings and Hoses................................... 44 Check Hydraulic Functions.................................. 44 Steering Motor................................................. 45 Steer Motor (with gearbox attached) Replacement............ 45 Steering 51:1 Gearbox Replacement.......................... 45 Electrical System.................................................. 47 Steering Column/Dash Assembly.................................. 47 Removing the Display Panel................................. 47 Key Switch................................................. 47 Steering Wheel Removal..................................... 48 Steering Column (Console) Removal.......................... 48 Steering Torque Feedback Device............................ 49 Batteries - Care and Replacement............................... 49 Battery Safety............................................. 49 Checking Batteries......................................... 49 Battery Care............................................... 50 Charging the Battery....................................... 50 Battery Removal............................................ 51 Battery Installation....................................... 51 Electrical Controls and Levers................................. 51 Joystick................................................... 51 Check the Return-to-Neutral................................ 51 Replacing a Complete Control Panel......................... 52 Horn Service............................................... 53 Seat Switch Assembly....................................... 53 Truck Lighting............................................. 54 Headlights................................................. 54 Brake and Tail Lights...................................... 54 Back Up Alarms............................................. 54 Overhead Guard, Lighting and Alarms........................ 54 Side Shift Circuit Maintenance................................. 55 Check Side Shift Circuit Performance....................... 55 Fuses.......................................................... 55 ESD Strap.................................................. 55 Drexel SLT30AC Calibration & Programming........................... 57 Dashboard Truck Calibration.................................... 57 Clock Set.................................................. 65 Throttle and Brake Calibration............................. 65 Wire Guidance Calibration.................................. 66 Truck Lubrication and Chain Maintenance............................ 73 Lubricating the Truck.......................................... 74 Tilt Cylinder Clevis....................................... 74 Main Rotation Bearings..................................... 74 Fork Positioner Lubrication, Non-Side Shifting (Option).... 74 Chain Lubrication.............................................. 74 Chain Adjustment........................................... 75 Measuring Chain Stretch.................................... 75 Check Primary Lift Chain................................... 75 Check Lift Operation....................................... 75 Checking and Adjusting Degree of Tilt...................... 76 Removing the Tilt Cylinders.................................... 77 Removing the Mast From Truck................................... 77 Supplier Provided Documentation.................................... 81 Lift Technologies Mast Service Manual.......................... 81 Models 30D/35D/40D/50D/55D/60D............................. 81 Table of Contents - page 5................................. 81 687250 R3 30D thru 60D Mast Service Manual............................. 83 Drexel SLT30AC BackCover...............................................129
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