Drexel SLT30 EE Series Base IPB SwingMast Lift Truck Parts Manual 1413775 – PDF DOWNLOAD

Drexel SLT30 EE Series Base IPB SwingMast Lift Truck Parts Manual 1413775 – PDF DOWNLOAD

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Drexel SLT30 EE Series Base IPB SwingMast Lift Truck Parts Manual 1413775 – PDF DOWNLOAD

Language : English
Pages : 232
Downloadable : Yes
File Type : PDF

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Drexel SLT30 EE Series Base IPB SwingMast Lift Truck Parts Manual 1413775 – PDF DOWNLOAD

SLT30 “EE” Series Base TOC..............................................................  3
General.................................................................................  9
Abbreviations...........................................................................  9
Phantoms / Reference Parts..............................................................  9
Task Groups/Assemblies..................................................................  9
Frame Position and Installation, FR18................................................... 10
	Figure 8-1: Frame Position and Installation, FR18................................... 11
	Frame/Shift Cylinder Bearing Installation, FR19..................................... 12
		Figure 8-2: Frame/Shift Cylinder Bearing Installation, FR19..................... 13
Drive Motor Installation, DA16.......................................................... 14
	Figure 8-3: Drive Motor Installation, DA16.......................................... 15
	Drive Unit, Dual Chain, p/n: 1400695-A.............................................. 16
	Drive Unit, Dual Chain, p/n: 1400695-A (continued).................................. 17
		Figure 8-4: Drive Unit, Dual Chain, p/n: 1400695-A.............................. 19
	Traction Motor Assembly, p/n: 1415910A............................................. 20
		Figure 8-5: Traction Motor Assembly, p/n: 1415910A............................. 21
	Steer Idler Assembly, p/n: 1412460-A................................................ 22
		Figure 8-6: Steer Idler Assembly, p/n: 1412460-A................................ 23
	Drive Unit Sub-Assembly, DA8........................................................ 24
		Figure 8-7: Drive Unit Sub-Assembly, DA8........................................ 25
	Drive Wheel Installation, DA2....................................................... 26
		Figure 8-8: Drive Wheel Installation, DA2....................................... 26
	Chain Assembly for Steering, p/n: 1400109B......................................... 27
		Figure 8-9: Chain Assembly for Steering, p/n: 1400109B......................... 27
	Steer Idler Installation, DA9....................................................... 28
		Figure 8-10: Steer Idler Installation, DA9...................................... 29
	Lower Drive Unit Installation, DA11................................................. 30
		Figure 8-11: Lower Drive Unit Installation, DA11................................ 30
	Press Drive Plate Studs, DA14....................................................... 31
		Figure 8-12: Press Drive Plate Studs, DA14...................................... 31
	Spindle Installation, LW3........................................................... 32
		Figure 8-13: Spindle Installation, LW3.......................................... 33
	Load Wheel Installation, LW6........................................................ 34
		Figure 8-14: Load Wheel Installation, LW6....................................... 34
	Load Wheel Sub-Assembly, LW7........................................................ 35
		Figure 8-15: Wheel Sub-Assembly, LW7............................................ 35
	Service Brake Installation, SB5..................................................... 36
		Figure 8-16: Service Brake Installation, SB5.................................... 37
	Right and Left Brake Assembly, p/n: 51082-01 and -02................................ 38
		Figure 8-17: Right and Left Brake Assembly, p/n: 51802 -01 and -02.............. 39
SCR Panel Installation, EL37............................................................ 40
	Figure 8-18: SCR Panel Installation, EL37 (sheet 1 of 2)............................ 41
	Figure 8-19: SCR Panel Installation, EL37 (sheet 2 of 2)............................ 43
	Contactor Panel without Box, p/n: 1405740-A......................................... 44
		Figure 8-20: Contactor Panel Assembly, p/n: 1405740A........................... 45
	Contactor for FR 150A, DPDT, p/n: 1401978-A......................................... 46
		Figure 8-21: Contactor for FR 150A, DPDT, p/n: 1401978-A........................ 47
	Contactor for AH 300A, SPNO, p/n: 1401979-A......................................... 48
		Figure 8-22: Contactor for AH 300A, SPNO, p/n: 1401979-A........................ 49
	Contactor for AH 100A, SPNO, p/n: 1411980-A......................................... 50
	Contactor for 300A, 36VDC Coil, p/n: 28889-D........................................ 51
	“LX” SCR Control Panel, p/n: 52511A................................................ 52
		Figure 8-23: “LX” SCR Control Panel, p/n: 52511A............................... 53
	Battery Connector Sub-Assembly, EL17................................................ 54
		Figure 8-24: Battery Connector Sub-Assembly, EL17............................... 55
	Wire Harness Installation, EL18..................................................... 56
		Figure 8-25: Wire Harness Installation, EL18.................................... 57
	Cable Installation, EL19............................................................ 58
		Figure 8-26: Cable Installation, EL19........................................... 59
	Ground Strap Installation, EL38..................................................... 61
		Figure 8-27: Ground Strap Installation, EL38.................................... 61
Fluids, FL1............................................................................. 62
	Figure 8-28: Fluids, FL1............................................................ 63
	Pump Speed Control Installation, HY1................................................ 64
		Figure 8-29: Pump Speed Control Installation, HY1............................... 65
	Capacitor and Pump Assembly, p/n: 1411418B......................................... 66
		Figure 8-30: Capacitor and Pump Assembly, p/n: 1411418B........................ 67
	Hydraulic Pump and Motor Installation, HY54......................................... 68
		Figure 8-31: Hydraulic Pump and Motor Installation, HY54........................ 69
	Hydraulic Pump and Motor Assembly, p/n: 1411872C................................... 70
		Figure 8-32: Hydraulic Pump and Motor Assembly, p/n: 1411872C.................. 71
	Pump Motor Assembly, p/n: 1400268A................................................. 72
	Main Pump Seal Kits, p/n: 1402551B................................................. 72
		Figure 8-33: Pump Motor Assembly, p/n: 1400268A................................ 73
	Main Motor Assembly, p/n: 1404414A................................................. 74
		Figure 8-34: Main Motor Assembly, p/n: 1404414A................................ 75
	Hydraulic Tank Installation, HY6.................................................... 76
		Figure 8-35: Hydraulic Tank Installation, HY6................................... 77
	Hydraulic Tank Sub-Assembly, HY13................................................... 78
		Figure 8-36: Hydraulic Tank Sub-Assembly, HY13.................................. 79
	Oil Filter Assembly, p/n: 1412142-A................................................. 81
		Figure 8-37: Oil Filter Assembly, p/n: 1412142-A................................ 81
	Hydraulic Hose Installation, HY23................................................... 82
		Figure 8-38: Hydraulic Hose Installation, HY23.................................. 83
	Side Shift Hose, HY7................................................................ 85
		Figure 8-39: Side Shift Hose, HY7............................................... 85
	Umbilical Assembly Installation, HY8................................................ 86
		Figure 8-40: Umbilical Assembly Installation, HY8............................... 87
	Umbilical Tray Installation, HY22................................................... 88
		Figure 8-41: Umbilical Tray Installation, HY22.................................. 89
	Umbilical Hoses Connect, HY46....................................................... 90
		Figure 8-42: Umbilical Hoses Connect, HY46...................................... 91
	Manifold Assembly, p/n: 1413172C................................................... 92
		Figure 8-43: Manifold Assembly, p/n: 1413172C.................................. 93
	Pivot and Tilt Hose Installation, HY19.............................................. 94
		Figure 8-44: Pivot and Tilt Hose Installation, HY19............................. 95
	Orbitrol Tank Hose Installation, HY48............................................... 96
		Figure 8-45: Orbitrol Tank Hose Installation, HY48.............................. 97
	Steer Pump and Motor Installation, HY53............................................. 98
		Figure 8-46: Steer Pump and Motor Installation, HY53............................ 99
	Pump and Motor Assembly, Steering, p/n: 1413444A...................................100
		Figure 8-47: Pump and Motor Assembly, Steering, p/n: 1413444A..................101
	Steer Pump and Motor Sub-Assembly, HY12.............................................102
		Figure 8-48: Steer Pump and Motor Sub-Assembly, HY12............................102
	Steering Pump, p/n: 51734...........................................................103
		Figure 8-49: Steering Pump, p/n: 51734..........................................103
	Steering Motor Assembly, p/n: 51735.................................................104
		Figure 8-50: Steering Motor Assembly, p/n: 51735................................105
	Power Steering Hydraulic Installation, HY14.........................................106
		Figure 8-51: Power Steering Hydraulic Installation, HY14........................107
	Steer Motor Sub-Assembly, HY21......................................................108
		Figure 8-52: Steer Motor Sub-Assembly, HY21.....................................109
	Steering Motor Assembly, p/n: 25950.................................................110
		Figure 8-53: Steering Motor Assembly, p/n: 25950................................111
	Control Valve Installation, HY15....................................................112
		Figure 8-54: Control Valve Installation, HY15...................................113
	Hydraulic Spool Valve Assembly, p/n: 1411868E......................................114
		Figure 8-55: Hydraulic Spool Valve Assembly, p/n: 1411868E.....................115
	Control Valve Assembly Breakdown, p/n: 1413566A....................................116
	Control Valve Breakdown, p/n: 1413566-A (continued).................................117
		Figure 8-56: Control Valve Assembly Breakdown, p/n: 1413566A (sheet 1 of 2)....118
		Figure 8-57: Control Valve Assembly Breakdown, p/n: 1413566A (sheet 2 of 2)....119
Joystick Installation, HY20.............................................................120
	Figure 8-58: Joystick Installation, HY20............................................121
	Joystick Hydraulic Sub-Assembly, HY24...............................................122
		Figure 8-59: Joystick Hydraulic Sub-Assembly, HY24..............................123
	Joystick Assembly, p/n: 1406119-A and 1406120A.....................................124
		Figure 8-60: Joystick Assembly..................................................125
Instruments and Side Console Installation, ID3..........................................126
	Figure 8-61: Instruments and Side Console Installation, ID3.........................127
	Instrument Panel Assembly, p/n: 1413057D...........................................128
		Figure 8-62: Instrument Panel Assembly, p/n: 1413057-D..........................129
	Side Console Installation, OH7......................................................130
		Figure 8-63: Side Console Installation, OH7.....................................131
	Console Cover Sub-Assembly, OH9.....................................................132
		Figure 8-64: Console Cover Sub-Assembly, OH9....................................133
	Steering Wheel Installation, ID4....................................................134
		Figure 8-65: Steering Wheel Installation, ID4...................................134
	Horn Button Installation, OH2.......................................................135
		Figure 8-66: Horn Button Installation, OH2......................................135
	Operator Console Installation, OH6..................................................136
		Figure 8-67: Operator Console Installation, OH6.................................137
	Steering Column Installation, HY5...................................................138
		Figure 8-68: Steer Column Installation, HY5.....................................139
	Steering Column Assembly, p/n: 1400968D............................................140
		Figure 8-69: Steering Column Assembly, p/n: 1400968D...........................141
	Steering Control Assembly, p/n: 25975C.............................................142
		Figure 8-70: Steering Control Assembly, p/n: 25975C............................143
	Key Switch Installation, EL14.......................................................144
		Figure 8-71: Key Switch Installation, EL14......................................145
	Key Switch Assembly, p/n: 1404722C.................................................146
		Figure 8-72: Key Switch Assembly, p/n: 1404722-C................................147
Brake Weldment Assembly, SB2............................................................148
	Figure 8-73: Brake Weldment Assembly, SB2...........................................149
	Brake Pedal Installation, SB3.......................................................150
		Figure 8-74: Brake Pedal Installation, SB3......................................151
	Master Cylinder Installation, SB4...................................................152
		Figure 8-75: Master Cylinder Installation, SB4..................................153
	Master Cylinder Assembly, p/n: 1402557C............................................154
		Figure 8-76: Master Cylinder Assembly, p/n: 1402557C...........................155
	Accelerator Unit Installation, EL15.................................................156
		Figure 8-77: Accelerator Unit Installation, EL15................................157
	Parking Brake Installation, PB17....................................................158
		Figure 8-78: Parking Brake Installation, PB17...................................159
	Parking Brake Sub-Assembly, PB1.....................................................160
		Figure 8-79: Parking Brake Sub-Assembly, PB1....................................161
	Equalizer Installation, PB2.........................................................162
		Figure 8-80: Equalizer Installation, PB2........................................163
	Brake Cable Installation, PB3.......................................................164
		Figure 8-81: Brake Cable Installation, PB3......................................165
	Brake Cable, 113” OAL, p/n: 1400532A...............................................166
	Brake Cable, 135” OAL, p/n: 1400533A...............................................166
		Figure 8-82: Brake Cable Assembly...............................................167
Seat Belt Installation, ST1.............................................................168
	Figure 8-83: Seat Belt Installation, ST1............................................169
	Seat Installation, ST2..............................................................170
		Figure 8-84: Seat Installation, ST2.............................................171
	Driver’s Seat Assembly, p/n: 1413058-A..............................................172
		Figure 8-85: Driver’s Seat Assembly, p/n: 1413058-A.............................173
Lower Bar Installation, PS8.............................................................174
	Figure 8-86: Lower Bar Installation, PS8............................................175
	Lower Bar Sub-Assembly, PS7.........................................................176
		Figure 8-87: Lower Bar Sub-Assembly, PS7........................................177
	Pivot and Shift Installation, PS10..................................................178
		Figure 8-88: Pivot and Shift Installation, PS10.................................179
	Pivot and Shift Chain Anchor Installation, PS20.....................................180
		Figure 8-89: Pivot and Shift Chain Anchor Installation, PS20....................181
	Shift Cylinder Installation, PS6....................................................182
		Figure 8-90: Shift Cylinder Installation, PS6...................................183
	Shift Cylinder Sub-Assembly, PS9....................................................184
		Figure 8-91: Shift Cylinder Sub-Assembly, PS9...................................185
	Shift Cylinder Breakdown, p/n: 1412889A............................................186
		Figure 8-92: Shift Cylinder Breakdown, p/n: 1412889A...........................187
	Side Shift Chains Installation, PS5.................................................188
		Figure 8-93: Side Shift Chains Installation, PS5................................189
	Cross Head Bearings Installation, PS1...............................................190
		Figure 8-94: Cross Head Bearings Installation, PS1..............................191
	Pivot Arm Installation, PS2.........................................................192
		Figure 8-95: Pivot Arm Installation, PS2........................................193
	Pivot Stop Pad Installation, PS3....................................................194
		Figure 8-96: Pivot Stop Pad Installation, PS3...................................195
	Pivot Cylinder Installation, PS4....................................................196
		Figure 8-97: Pivot Cylinder Installation, PS4...................................197
	Pivot Cylinder Assembly, p/n: 1400601A.............................................198
		Figure 8-98: Pivot Cylinder Assembly, p/n: 1400601A............................199
	Tilt Cylinder Installation, MA52....................................................200
		Figure 8-99: Tile Cylinder Installation, MA52...................................201
	Tilt Cylinder Assembly, p/n: 1401224A..............................................202
		Figure 8-100: Tilt Cylinder Assembly, p/n: 1401224A............................203
Stack Valve Cover, ID5..................................................................205
	Figure 8-101: Stack Valve Cover, ID5................................................205
	Rear Compartment Seal, ID8..........................................................206
		Figure 8-102: Rear Compartment Seal, ID8........................................207
	Battery Door Installation, OH19.....................................................209
		Figure 8-103: Battery Door Installation, OH19...................................209
	Battery Door Sub-Assembly, OH8......................................................210
		Figure 8-104: Battery Door Sub-Assembly, OH8....................................211
	Side Cover Weldment Installation, ID9...............................................212
		Figure 8-105: Side Cover Weldment Installation, ID9.............................213
	Emergency Switch, p/n: 1402013A....................................................214
		Figure 8-106: Emergency Switch, p/n: 1402013A..................................215
	Rear Compartment Cover, C01.........................................................216
		Figure 8-107: Rear Compartment Covers, CO1......................................217
	Floor Plate Installation, OH3.......................................................218
		Figure 8-108: Floor Plate Installation, OH3.....................................218
	Floor Plate Sub-Assembly, C02.......................................................219
		Figure 8-109: Floor Plate Sub-Assembly, CO2.....................................219
	Mast Level Indicator Installation, MA2..............................................220
		Figure 8-110: Mast Level Indicator Installation, MA2............................221
	Overhead Guard Installation, OH1....................................................222
		Figure 8-111: Overhead Guard Installation, OH1..................................223
Identification Labeling, ID20 “EE” (Serial # 1530 and before)...........................224
	Figure 8-112: Identification Labeling, ID20 “EE” (Serial # 1530 and before).........225
	Figure 8-113: Identification Labeling, ID20 “EE” (Serial # 1530 and before).........227
	Identification Labeling, ID20 “EE” (Serial # 1531 and future).......................228
		Figure 8-114: Identification Labeling, ID20 “EE” (Serial # 1531 and future).....229
		Figure 8-115: Identification Labeling, ID20 “EE” (Serial # 1531 and future).....231
IPB Main Menu...........................................................................  0
Main Menu...............................................................................  0
Service Main Menu.......................................................................  0