Drexel SLT35 HLC Series Base IPB SwingMast Lift Truck Parts Manual 1413114

Drexel SLT35 HLC Series Base IPB SwingMast Lift Truck Parts Manual 1413114 – PDF DOWNLOAD

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Drexel SLT35 HLC Series Base IPB SwingMast Lift Truck Parts Manual 1413114 – PDF DOWNLOAD

Language : English
Pages : 360
Downloadable : Yes
File Type : PDF

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Drexel SLT35 HLC Series Base IPB SwingMast Lift Truck Parts Manual 1413114 – PDF DOWNLOAD

SLT35 HLC Auto-Guidance Base IPB........................................................  1
Contents................................................................................  3
General................................................................................. 11
Abbreviations........................................................................... 11
Phantoms / Reference Parts.............................................................. 11
Task Groups/Assemblies.................................................................. 11
Frame Position and Installation, FR9.................................................... 14
	Figure 8-1: Frame Position and Installation, FR9.................................... 15
Drive Motor Installation, DA12.......................................................... 18
	Figure 8-2: Drive Motor Installation, DA12.......................................... 19
	Drive Unit, Dual Chain, p/n: 1400695-A.............................................. 20
		Figure 8-3: Drive Unit, Dual Chain, p/n: 1400695-A.............................. 23
	Rear Traction Motor, p/n: 1412772-A................................................. 24
		Figure 8-4: Rear Traction Motor, p/n: 1412772-A................................. 25
	Steer Idler Assembly, p/n: 1412460-A................................................ 26
		Figure 8-5: Steer Idler Assembly, p/n: 1412460-A................................ 27
	Frame/Shift Cylinder Bearing Installation, FR8...................................... 29
		Figure 8-6: Frame/Shift Cylinder Bearing Installation, FR8...................... 29
	Drive Unit Sub-Assembly, DA8........................................................ 32
		Figure 8-7: Drive Unit Sub-Assembly, DA8........................................ 33
	Drive Wheel Installation, DA2....................................................... 35
		Figure 8-8: Drive Wheel Installation, DA2....................................... 35
	Chain Assembly for Steering, p/n: 1400109B......................................... 36
		Figure 8-9: Chain Assembly for Steering, p/n: 1400109B......................... 36
Steer Idler Installation, DA9........................................................... 38
	Figure 8-10: Steer Idler Installation, DA9.......................................... 39
Lower Drive Unit Installation, DA11..................................................... 41
	Figure 8-11: Lower Drive Unit Installation, DA11.................................... 41
	Press Drive Plate Studs, DA14....................................................... 43
		Figure 8-12: Press Drive Plate Studs, DA14...................................... 43
	Spindle Installation, LW3........................................................... 46
		Figure 8-13: Spindle Installation, LW3.......................................... 47
	Load Wheel Installation, LW6........................................................ 49
		Figure 8-14: Load Wheel Installation, LW6....................................... 49
	Load Wheel Sub-Assembly, LW7........................................................ 51
		Figure 8-15: Wheel Sub-Assembly, LW7............................................ 51
	Service Brake Installation, SB6..................................................... 54
		Figure 8-16: Service Brake Installation, SB6.................................... 55
	Right and Left Brake Assembly, p/n: 51082-01 and -02................................ 56
		Figure 8-17: Right and Left Brake Assembly, p/n: 51802 -01 and -02.............. 57
Controllers Installation, EL39-A........................................................ 59
	Figure 8-18: Controllers Installation, EL47-A....................................... 61
	Control Panel Modification, p/n: 1413417-A.......................................... 62
		Figure 8-19: Control Panel Modification, p/n: 1413417-A......................... 63
	Contactor Panel, p/n: 1413294-A..................................................... 64
		Figure 8-20: Contactor Panel, p/n: 1413294-A.................................... 65
	Contactor, 60V, 300A, SPNO, p/n: 1413716............................................ 66
		Figure 8-21: Contactor, 60V, 300A SPNO, p/n: 1413716............................ 67
	SPNO Contactor, 80V, p/n: 1413939-A................................................. 68
		Figure 8-22: SPNO Contactor, 80V, p/n: 1413939-A................................ 69
Portec Mounting Plates, EL28............................................................ 72
	Figure 8-23: Portec Mounting Plates, EL28........................................... 73
	Wire Harness Installation, EL32..................................................... 76
		Figure 8-24: Wire Harness Installation, EL32.................................... 77
	Portec Sensor Board Installation, EL23.............................................. 80
		Figure 8-25: Portec Sensor Board Installation, EL23............................. 81
	Protec Steer Idler Installation, EL26............................................... 84
		Figure 8-26: Protec Steer Idler Installation, EL26.............................. 85
	Protec Ground Strap Installation, EL24.............................................. 88
		Figure 8-27: Protec Ground Strap Installation, EL24............................. 89
	Portec Hoses Installation, p/n: HY69-A.............................................. 92
		Figure 8-28: Portec Hoses Installation, p/n: HY69-A............................. 93
	Battery Connector Sub-Assembly, EL21................................................ 96
		Figure 8-29: Battery Connector Sub-Assembly, EL21............................... 97
	Cable Installation, EL27............................................................100
		Figure 8-30: Cable Installation, EL27...........................................101
Fluids, FL2.............................................................................104
	Figure 8-31: Fluids, FL2............................................................105
Hydraulic Pump and Motor Installation, HY30-A...........................................108
	Figure 8-32: Hydraulic Pump and Motor Installation, HY30-A..........................109
	Hydraulic Pump and Motor Assembly, p/n: 1413611C...................................110
		Figure 8-33: Hydraulic Pump and Motor Assembly, p/n: 1413611C..................111
	Main Hydraulic Gear Pump, p/n: 1420425-A............................................112
	Pump Casappa Field Kit, p/n: 1420681-B..............................................112
		Figure 8-34: Main Hydraulic Gear Pump, p/n: 1420425-A...........................113
	Motor Modification, p/n: 1413625A..................................................115
		Figure 8-35: Motor Modification, p/n: 1413625A.................................115
	Electric Motor Breakdown, p/n: 1412771-A............................................116
		Figure 8-36: Electric Motor Breakdown, p/n: 1412771-A...........................117
	Hydraulic Tank Installation, HY32...................................................120
		Figure 8-37: Hydraulic Tank Installation, HY32..................................121
	Hydraulic Tank Sub-Assembly, HY31...................................................124
		Figure 8-38: Hydraulic Tank Sub-Assembly, HY31..................................125
	Oil Filter Assembly, p/n: 1412142-A.................................................127
		Figure 8-39: Oil Filter Assembly, p/n: 1412142-A................................127
	Hydraulic Hose Installation, HY37...................................................130
		Figure 8-40: Hydraulic Hose Installation, HY37..................................131
	Side Shift Hose, HY35...............................................................134
		Figure 8-41: Side Shift Hose, HY35..............................................135
	Umbilical Assembly Installation, HY41...............................................138
		Figure 8-42: Umbilical Assembly Installation, HY41..............................139
	Umbilical Assembly Installation, HY55-A.............................................142
		Figure 8-43: Umbilical Assembly Installation, HY55-A............................143
	Umbilical Sub-Assembly, HY42........................................................145
		Figure 8-44: Umbilical Sub-Assembly, HY42.......................................145
	Manifold Assembly, p/n: 1414273-A...................................................146
		Figure 8-45: Manifold Assembly, p/n: 1414273-A..................................147
	Umbilical Tray Installation, HY29...................................................150
		Figure 8-46: Umbilical Tray Installation, HY29..................................151
	Pivot and Tilt Hose Installation, HY40..............................................154
		Figure 8-47: Pivot and Tilt Hose Installation, HY40.............................155
	Steer Pump/Motor Installation, HY11.................................................158
		Figure 8-48: Steer Pump/Motor Installation, HY11................................159
	Pump and Motor Assembly, Steering, p/n: 1413444A...................................160
		Figure 8-49: Pump and Motor Assembly, Steering, p/n: 1413444A..................161
	Steer Pump and Motor Sub-Assembly, HY43.............................................163
		Figure 8-50: Steer Pump and Motor Sub-Assembly, HY43............................163
	Pump and Motor Assembly, p/n: 1416546A.............................................164
		Figure 8-51: Pump and Motor Assembly, Steering, p/n: 1416546A..................165
	Steering Pump, p/n: 51734...........................................................167
		Figure 8-52: Steering Pump, p/n: 51734..........................................167
	Steering Motor Assembly, p/n: 51735-01..............................................168
		Figure 8-53: Steering Motor Assembly, p/n: 51735-01.............................169
	Power Steering Hydraulic Installation, HY14.........................................171
		Figure 8-54: Power Steering Hydraulic Installation, HY14........................171
	Steer Motor Sub-Assembly, HY21......................................................174
		Figure 8-55: Steer Motor Sub-Assembly, HY21.....................................175
	Steering Motor Assembly, p/n: 25950.................................................176
		Figure 8-56: Steering Motor Assembly, p/n: 25950................................177
	Control Valve Installation, HY50....................................................179
		Figure 8-57: Control Valve Installation, HY50...................................179
	Hydraulic Spool Valve Assembly, p/n: 1415064 -D.....................................180
		Figure 8-58: Hydraulic Spool Valve Assembly, p/n: 1415064-D.....................181
	Control Valve Assembly, p/n: 1419760A..............................................182
	Control Valve Assembly, p/n: 1419760-A (continued)..................................183
		Figure 8-59: Control Valve Assembly Breakdown, p/n: 1419760A (sheet 1 of 2)....184
		Figure 8-60: Control Valve Assembly Breakdown, p/n: 1419760A (sheet 2 of 2)....185
	Side Console Sub-Assembly, HY58-A...................................................188
		Figure 8-61: Side Console Sub-Assembly, HY58....................................189
	Joystick Hydraulic Sub-Assembly, HY24...............................................191
		Figure 8-62: Joystick Hydraulic Sub-Assembly, HY24..............................191
	Joystick Assembly, p/n: 1406119-A and 1406120A.....................................192
		Figure 8-63: Joystick Assembly..................................................193
Instruments and Side Console Installation, ID7..........................................196
	Figure 8-64: Instruments and Side Console Installation, ID7.........................197
	Instrument Panel Assembly, p/n: 1413726-B...........................................198
		Figure 8-65: Instrument Panel Assembly, p/n: 1413726-B..........................199
	Side Console Installation, OH10.....................................................202
		Figure 8-66: Side Console Installation, OH10....................................203
	Steering Wheel Installation, ID4....................................................205
		Figure 8-67: Steering Wheel Installation, ID4...................................205
	Horn Button Installation, OH2.......................................................208
		Figure 8-68: Horn Button Installation, OH2......................................209
Operator Console Installation, OH6......................................................211
	Figure 8-69: Operator Console Installation, OH6.....................................211
	Steering Column Installation, HY5...................................................213
		Figure 8-70: Steer Column Installation, HY5.....................................213
	Steering Column Assembly, p/n: 1400968D............................................215
		Figure 8-71: Steering Column Assembly, p/n: 1400968D...........................215
	Steering Control Assembly, p/n: 25975C.............................................216
		Figure 8-72: Steering Control Assembly, p/n: 25975C............................217
	Key Switch Installation, EL14.......................................................219
		Figure 8-73: Key Switch Installation, EL14......................................219
	Key Switch Assembly, p/n: 1404722C.................................................220
		Figure 8-74: Key Switch Assembly, p/n: 1404722-C................................220
	Brake Weldment Assembly, SB2........................................................222
		Figure 8-75: Brake Weldment Assembly, SB2.......................................223
	Brake Pedal Installation, SB3.......................................................226
		Figure 8-76: Brake Pedal Installation, SB3......................................227
	Master Cylinder Installation, SB4...................................................230
		Figure 8-77: Master Cylinder Installation, SB4..................................231
	Master Cylinder Assembly, p/n: 1402557C............................................232
		Figure 8-78: Master Cylinder Assembly, p/n: 1402557C...........................233
	Accelerator Unit Installation, EL15.................................................235
		Figure 8-79: Accelerator Unit Installation, EL15................................235
	Parking Brake Installation, PB5.....................................................238
		Figure 8-80: Parking Brake Installation, PB5....................................239
Parking Brake Installation, PB17........................................................242
	Figure 8-81: Parking Brake Installation, PB17.......................................243
	Equalizer Installation, PB2.........................................................246
		Figure 8-82: Equalizer Installation, PB2........................................247
	Brake Cable Installation, PB4.......................................................250
		Figure 8-83: Brake Cable Installation, PB4......................................251
Seat Belt Installation, ST1 (serial # 1797 and before)..................................253
	Figure 8-84: Seat Belt Installation, ST1............................................253
	Seat Installation, ST2 (serial # 1797 and before)...................................256
		Figure 8-85: Seat Installation, ST2.............................................257
	Seat Assembly, p/n: 1413058-A (serial # 1797 and before)............................258
		Figure 8-86: Driver’s Seat Assembly, p/n: 1413058-A.............................258
Driver’s Seat Group, p/n: 1420373-A (serial # 1798 & future)............................259
	Figure 8-87: Seat Group p/n: 1420373-A..............................................259
	Driver’s Seat Breakdown, p/n: 1420374-A.............................................260
		Figure 8-88: Driver’s Seat Breakdown, p/n: 1420374-A............................261
Lower Bar Installation, PS15............................................................264
	Figure 8-89: Lower Bar Installation, PS15...........................................265
	Lower Bar Sub-Assembly, PS14........................................................268
		Figure 8-90: Lower Bar Sub-Assembly, PS14.......................................269
	Pivot and Shift Installation, PS17..................................................272
		Figure 8-91: Pivot and Shift Installation, PS17.................................273
	Pivot & Shift Chain Anchor Installation, PS21-A.....................................275
		Figure 8-92: Pivot & Shift Chain Anchor Installation, PS21-A....................275
	Pivot Arm Installation, PS11........................................................278
		Figure 8-93: Pivot Arm Installation, PS11.......................................279
	Shift Cylinder Installation, PS13...................................................282
		Figure 8-94: Shift Cylinder Installation, PS13..................................283
	Shift Cylinder Sub-Assembly, PS16...................................................286
		Figure 8-95: Shift Cylinder Sub-Assembly, PS16..................................287
	Shift Cylinder Breakdown, p/n: 1413137A............................................288
		Figure 8-96: Shift Cylinder Breakdown, p/n: 1413137A...........................289
	Pivot Cylinder Installation, PS22...................................................292
		Figure 8-97: Pivot Cylinder Installation, PS22..................................293
	Pivot Cylinder Assembly, p/n: 1400601A.............................................294
		Figure 8-98: Pivot Cylinder Assembly, p/n: 1400601A............................295
	Cross Head Bearings Installation, PS1-A.............................................298
		Figure 8-99: Cross Head Bearings Installation, PS1-A............................299
	Pivot Stop Pad Installation, PS3....................................................302
		Figure 8-100: Pivot Stop Pad Installation, PS3..................................303
	Pivot Cylinder Installation, PS22...................................................306
		Figure 8-101: Pivot Cylinder Installation, PS22.................................307
	Pivot Cylinder Assembly, p/n: 1400601A.............................................308
		Figure 8-102: Pivot Cylinder Assembly, p/n: 1400601A...........................309
	Tilt Cylinder Installation, MA52....................................................312
		Figure 8-103: Tile Cylinder Installation, MA52..................................313
	Tilt Cylinder Assembly, p/n: 1401224A..............................................314
		Figure 8-104: Tilt Cylinder Assembly, p/n: 1401224A............................315
Stack Valve Cover, ID6..................................................................318
	Figure 8-105: Stack Valve Cover, ID6................................................319
	Rear Compartment Seal, ID12.........................................................322
		Figure 8-106: Rear Compartment Seal, ID12.......................................323
	Battery Door Installation, OH11.....................................................326
		Figure 8-107: Battery Door Installation, OH11...................................327
	Battery Door Sub-Assembly, OH13.....................................................330
		Figure 8-108: Battery Door Sub-Assembly, OH13...................................331
	Side Cover Weldment Installation, ID13..............................................334
		Figure 8-109: Side Cover Weldment Installation, ID13............................335
	Console Cover Sub-Assembly, OH9.....................................................337
		Figure 8-110: Console Cover Sub-Assembly, OH9...................................337
	Rear Compartment Cover, C03.........................................................340
		Figure 8-111: Rear Compartment Covers, CO3......................................341
	Floor Plate Installation, OH3.......................................................343
		Figure 8-112: Floor Plate Installation, OH3.....................................343
	Floor Plate Sub-Assembly, C02.......................................................345
		Figure 8-113: Floor Plate Sub-Assembly, CO2.....................................345
	Mast Level Indicator Installation, MA53.............................................348
		Figure 8-114: Mast Level Indicator Installation, MA53...........................349
Overhead Guard Installation, OH1........................................................352
	Figure 8-115: Overhead Guard Installation, OH1......................................353
Decals Installation, p/n: ID10-B........................................................355
	Figure 8-116: Decals Installation, p/n: ID10-B (sheet 1 of 2).......................356
	Figure 8-117: Decals Installation, p/n: ID10-B (sheet 2 of 2).......................357
Schematic and Diagrams..................................................................359
IPB Main Menu...........................................................................  1
Main Menu...............................................................................  1
Service Main Menu.......................................................................  1

S.S 05/24