Drexel SwingMast Lift Truck SLT30 E Series Base IPB Parts Manual 1419611 – PDF DOWNLOAD

Drexel SwingMast Lift Truck SLT30 E Series Base IPB Parts Manual 1419611 – PDF DOWNLOAD

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Drexel SwingMast Lift Truck SLT30 E Series Base IPB Parts Manual 1419611 – PDF DOWNLOAD

Language : English
Pages : 334
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Drexel SwingMast Lift Truck SLT30 E Series Base IPB Parts Manual 1419611 – PDF DOWNLOAD

SLT30 “E” Series, 3500# IPB TOC.........................................................  3
General.................................................................................  9
Abbreviations...........................................................................  9
Phantoms / Reference Parts..............................................................  9
Task Groups/Assemblies..................................................................  9
Frame Position and Installation, FR7.................................................... 11
	Figure 8-1: Frame Position and Installation, FR7.................................... 13
	Frame/Shift Cylinder Bearing Installation, FR8...................................... 15
		Figure 8-2: Frame/Shift Cylinder Bearing Installation, FR8...................... 15
Drive Motor Installation, DA1........................................................... 17
	Figure 8-3: Drive Motor Installation, DA1........................................... 19
	Drive Unit, Dual Chain, p/n: 1400695-A.............................................. 20
	Drive Unit, Dual Chain, p/n: 1400695-A (continued).................................. 21
		Figure 8-4: Drive Unit, Dual Chain, p/n: 1400695-A.............................. 23
	Traction Motor Assembly, p/n: 1415910A............................................. 24
		Figure 8-5: Traction Motor Assembly, p/n: 1415910A............................. 25
	Steer Idler Assembly, p/n: 1412460-A................................................ 26
		Figure 8-6: Steer Idler Assembly, p/n: 1412460-A................................ 27
	Drive Unit Sub-Assembly, DA8........................................................ 30
		Figure 8-7: Drive Unit Sub-Assembly, DA8........................................ 31
	Drive Wheel Installation, DA2....................................................... 33
		Figure 8-8: Drive Wheel Installation, DA2....................................... 33
	Chain Assembly for Steering, p/n: 1400109B......................................... 34
		Figure 8-9: Chain Assembly for Steering, p/n: 1400109B......................... 34
Steer Idler Installation, DA9........................................................... 36
	Figure 8-10: Steer Idler Installation, DA9.......................................... 37
Lower Drive Unit Installation, DA11..................................................... 39
	Figure 8-11: Lower Drive Unit Installation, DA11.................................... 39
	Press Drive Plate Studs, DA14....................................................... 41
		Figure 8-12: Press Drive Plate Studs, DA14...................................... 41
	Spindle Installation, LW3........................................................... 44
		Figure 8-13: Spindle Installation, LW3.......................................... 45
	Load Wheel Installation, LW6........................................................ 47
		Figure 8-14: Load Wheel Installation, LW6....................................... 47
	Load Wheel Sub-Assembly, LW7........................................................ 49
		Figure 8-15: Wheel Sub-Assembly, LW7............................................ 49
	Service Brake Installation, SB5..................................................... 52
		Figure 8-16: Service Brake Installation, SB5.................................... 53
	Right & Left Brake Assembly, p/n: 51082-01 & -02.................................... 54
		Figure 8-17: Right & Left Brake Assembly, p/n: 51802 -01 & -02.................. 55
SCR Panel Installation, EL16............................................................ 58
	Figure 8-18: SCR Panel Installation, EL16 (sheet 1 of 2)............................ 59
	Figure 8-19: SCR Panel Installation, EL16 (sheet 2 of 2)............................ 60
	Contactor Panel without Box, p/n: 1405740A......................................... 61
	Contactor Panel Assembly, p/n: 1405740A............................................ 62
		Figure 8-20: Contactor Panel Assembly, p/n: 1405740A........................... 63
	Contactor, 150A, DPDT, p/n: 1401978-A............................................... 64
		Figure 8-21: Contactor for FR 150A DPDT, p/n: 1401978-A......................... 65
	Contactor, 300A, SPNO, p/n: 1401979-A............................................... 66
		Figure 8-22: Contactor, 300A, SPNO, p/n: 1401979-A.............................. 67
	Contactor, 100A, SPNO, p/n: 1411980-A............................................... 68
	Contactor, 300A, 36VDC, p/n: 28889-D................................................ 69
	“LX” SCR Control Panel, p/n: 52511A................................................ 70
		Figure 8-23: “LX” SCR Control Panel, p/n: 52511A............................... 71
	Battery Connector Sub-Assembly, EL17................................................ 74
		Figure 8-24: Battery Connector Sub-Assembly, EL17............................... 75
	Cable Installation, EL19............................................................ 77
		Figure 8-25: Cable Installation, EL19........................................... 77
	Wire Harness Installation, EL18..................................................... 80
		Figure 8-26: Wire Harness Installation, EL18.................................... 81
	Ground Straps Installation, p/n: EL38-A............................................. 83
		Figure 8-27: Ground Straps Installation, p/n: EL38-A............................ 83
Fluids, FL1............................................................................. 86
	Figure 8-28: Fluids, FL1............................................................ 87
	Pump Speed Control Installation, HY1................................................ 90
		Figure 8-29: Pump Speed Control Installation, HY1............................... 91
	Capacitor and Pump Assembly, p/n: 1411418B......................................... 92
		Figure 8-30: Capacitor and Pump Assembly, p/n: 1411418B........................ 93
	Hydraulic Pump and Motor Installation, HY16-B....................................... 96
		Figure 8-31: Hydraulic Pump and Motor Installation, HY16........................ 97
	Hydraulic Pump and Motor Assembly, p/n: 1411872C................................... 98
	Main Pump Seal Kits, p/n: 1402551B................................................. 98
		Figure 8-32: Hydraulic Pump and Motor Assembly, p/n: 1411872-C.................. 99
	Main Motor Assembly, p/n: 1400268A.................................................100
		Figure 8-33: Main Motor Assembly, p/n: 1404414A................................101
	Hydraulic Tank Installation, HY6....................................................104
		Figure 8-34: Hydraulic Tank Installation, HY6...................................105
	Hydraulic Tank Sub-Assembly, HY13...................................................108
		Figure 8-35: Hydraulic Tank Sub-Assembly, HY13..................................109
	Oil Filter Assembly, p/n: 1412142-A.................................................110
		Figure 8-36: Oil Filter Assembly, p/n: 1412142-A................................110
	Hydraulic Hose Installation, HY23...................................................112
		Figure 8-37: Hydraulic Hose Installation, HY23..................................113
	Side Shift Hose, HY7................................................................115
		Figure 8-38: Side Shift Hose, HY7...............................................115
	Umbilical Assembly Installation, HY8................................................118
		Figure 8-39: Umbilical Assembly Installation, HY8...............................119
	Umbilical Tray Installation, HY22...................................................122
		Figure 8-40: Umbilical Tray Installation, HY22..................................123
	Umbilical Hoses Connect, HY46.......................................................126
		Figure 8-41: Umbilical Hoses Connect, HY46......................................127
	Manifold Assembly, p/n: 1413172C...................................................128
		Figure 8-42: Manifold Assembly, p/n: 1413172C..................................129
	Pivot and Tilt Hose Installation, HY19..............................................132
		Figure 8-43: Pivot and Tilt Hose Installation, HY19.............................133
	Orbitrol Tank Hose Installation, HY48...............................................136
		Figure 8-44: Orbitrol Tank Hose Installation, HY48..............................137
	Steer Pump/Motor Installation, HY11.................................................140
		Figure 8-45: Steer Pump/Motor Installation, HY11................................141
	Pump and Motor Assembly, Steering, p/n: 1413444A...................................142
		Figure 8-46: Pump and Motor Assembly, Steering, p/n: 1413444A..................143
	Steer Pump/Motor Sub-Assembly, HY12.................................................145
		Figure 8-47: Steer Pump/Motor Sub-Assembly, HY12................................145
	Steering Pump, p/n: 51734...........................................................147
		Figure 8-48: Steering Pump, p/n: 51734..........................................147
	Steering Motor Assembly, p/n: 51735.................................................148
		Figure 8-49: Steering Motor Assembly, p/n: 51735................................149
	Power Steering Hydraulic Installation, HY14.........................................151
		Figure 8-50: Power Steering Hydraulic Installation, HY14........................151
	Steer Motor Sub-Assembly, HY21......................................................154
		Figure 8-51: Steer Motor Sub-Assembly, HY21.....................................155
	Steering Motor Assembly, p/n: 25950.................................................156
		Figure 8-52: Steering Motor Assembly, p/n: 25950................................157
	Control Valve Installation, HY15....................................................159
		Figure 8-53: Control Valve Installation, HY15...................................159
	Hydraulic Spool Valve Assembly, p/n: 1411868E......................................160
		Figure 8-54: Hydraulic Spool Valve Assembly, p/n: 1411868E.....................161
	Control Valve Assembly Breakdown, p/n: 1413566A....................................162
	Control Valve Breakdown, p/n: 1413566-A (continued).................................163
		Figure 8-55: Control Valve Assembly Breakdown, p/n: 1413566A (sheet 1 of 2)....164
		Figure 8-56: Control Valve Assembly Breakdown, p/n: 1413566A (sheet 2 of 2)....165
Joystick Installation, HY20.............................................................168
	Figure 8-57: Joystick Installation, HY20............................................169
	Joystick Hydraulic Sub-Assembly, HY24...............................................171
		Figure 8-58: Joystick Hydraulic Sub-Assembly, HY24..............................171
	Joystick Assembly, p/n: 1406119-A and 1406120A.....................................172
		Figure 8-59: Joystick Assembly..................................................173
Instruments and Side Console Installation, ID3..........................................176
	Figure 8-60: Instruments and Side Console Installation, ID3.........................177
	Instrument Panel Assembly, p/n: 1413057-D...........................................178
		Figure 8-61: Instrument Panel Assembly, p/n: 1413057-D..........................179
	Cover Plate Assembly, Standard, p/n: 1401930C......................................180
		Figure 8-62: Cover Plate Assembly, Standard, p/n: 1401930C.....................180
	Side Console Installation, OH7......................................................182
		Figure 8-63: Side Console Installation, OH7.....................................183
	Console Cover Sub-Assembly, OH9.....................................................185
		Figure 8-64: Console Cover Sub-Assembly, OH9....................................185
	Steering Wheel Installation, ID4....................................................187
		Figure 8-65: Steering Wheel Installation, ID4...................................187
	Horn Button Installation, OH2.......................................................190
		Figure 8-66: Horn Button Installation, OH2......................................191
Operator Console Installation, OH6......................................................193
	Figure 8-67: Operator Console Installation, OH6.....................................193
	Steering Column Installation, HY5...................................................195
		Figure 8-68: Steer Column Installation, HY5.....................................195
	Steering Column Assembly, p/n: 1400968D............................................197
		Figure 8-69: Steering Column Assembly, p/n: 1400968D...........................197
	Steering Control Assembly, p/n: 25975C.............................................198
		Figure 8-70: Steering Control Assembly, p/n: 25975C............................199
	Key Switch Installation, EL14.......................................................201
		Figure 8-71: Key Switch Installation, EL14......................................201
	Key Switch Assembly, p/n: 1404722C.................................................202
		Figure 8-72: Key Switch Assembly, p/n: 1404722-C................................202
	Brake Weldment Assembly, SB2........................................................204
		Figure 8-73: Brake Weldment Assembly, SB2.......................................205
	Brake Pedal Installation, SB3.......................................................208
		Figure 8-74: Brake Pedal Installation, SB3......................................209
	Master Cylinder Installation, SB4...................................................212
		Figure 8-75: Master Cylinder Installation, SB4..................................213
	Master Cylinder Assembly, p/n: 1402557C............................................214
		Figure 8-76: Master Cylinder Assembly, p/n: 1402557C...........................215
	Accelerator Unit Installation, EL15.................................................217
		Figure 8-77: Accelerator Unit Installation, EL15................................217
Parking Brake Installation, PB17........................................................220
	Figure 8-78: Parking Brake Installation, PB17.......................................221
	Parking Brake Sub-Assembly, PB1.....................................................224
		Figure 8-79: Parking Brake Sub-Assembly, PB1....................................225
	Equalizer Installation, PB2.........................................................228
		Figure 8-80: Equalizer Installation, PB2........................................229
	Brake Cable Installation, PB3.......................................................232
		Figure 8-81: Brake Cable Installation, PB3......................................233
	Brake Cable, 113” OAL, p/n: 1400532A...............................................234
	Brake Cable, 135” OAL, p/n: 1400533A...............................................234
		Figure 8-82: Brake Cable Assembly...............................................235
Seat Belt Installation, ST1 (serial # 1797 and before)..................................237
	Figure 8-83: Seat Belt Installation, ST1............................................237
	Seat Installation, ST2 (serial # 1797 and before)...................................240
		Figure 8-84: Seat Installation, ST2.............................................241
	Seat Assembly, p/n: 1413058-A (serial # 1797 and before)............................242
		Figure 8-85: Driver’s Seat Assembly, p/n: 1413058-A.............................242
Lower Bar Installation, PS8.............................................................244
	Figure 8-86: Lower Bar Installation, PS8............................................245
	Lower Bar Sub-Assembly, PS7.........................................................247
		Figure 8-87: Lower Bar Sub-Assembly, PS7........................................247
	Pivot and Shift Installation, PS10..................................................250
		Figure 8-88: Pivot and Shift Installation, PS10.................................251
	Pivot and Shift Chain Anchor Installation, PS20.....................................253
		Figure 8-89: Pivot and Shift Chain Anchor Installation, PS20....................253
	Shift Cylinder Installation, PS6....................................................256
		Figure 8-90: Shift Cylinder Installation, PS6...................................257
	Shift Cylinder Sub-Assembly, PS9....................................................260
		Figure 8-91: Shift Cylinder Sub-Assembly, PS9...................................261
	Shift Cylinder Breakdown, p/n: 1412889A............................................262
		Figure 8-92: Shift Cylinder Breakdown, p/n: 1412889A...........................263
	Side Shift Chains Installation, PS5.................................................266
		Figure 8-93: Side Shift Chains Installation, PS5................................267
	Cross Head Bearings Installation, PS1-A.............................................270
		Figure 8-94: Cross Head Bearings Installation, PS1-A............................271
	Pivot Stop Pad Installation, PS3....................................................274
		Figure 8-95: Pivot Stop Pad Installation, PS3...................................275
	Pivot Arm Installation, PS2.........................................................278
		Figure 8-96: Pivot Arm Installation, PS2........................................279
	Pivot Cylinder Installation, PS4....................................................282
		Figure 8-97: Pivot Cylinder Installation, PS4...................................283
	Pivot Cylinder Assembly, p/n; 1400601A.............................................284
		Figure 8-98: Pivot Cylinder Assembly, p/n; 1400601A............................285
	Tilt Cylinder Installation, MA52....................................................288
		Figure 8-99: Tile Cylinder Installation, MA52...................................289
	Tilt Cylinder Assembly, p/n: 1401224A..............................................290
		Figure 8-100: Tilt Cylinder Assembly, p/n: 1401224A............................291
Stack Valve Cover, ID5..................................................................293
	Figure 8-101: Stack Valve Cover, ID5................................................293
	Rear Compartment Seal, ID8..........................................................296
		Figure 8-102: Rear Compartment Seal, ID8........................................297
	Battery Door Installation, OH4......................................................299
		Figure 8-103: Battery Door Installation, OH4....................................299
	Battery Door Sub-Assembly, OH8......................................................302
		Figure 8-104: Battery Door Sub-Assembly, OH8....................................303
	Side Cover Weldment Installation, ID9...............................................306
		Figure 8-105: Side Cover Weldment Installation, ID9.............................307
	Rear Compartment Cover, C01.........................................................310
		Figure 8-106: Rear Compartment Covers, CO1......................................311
	Floor Plate Installation, OH3.......................................................313
		Figure 8-107: Floor Plate Installation, OH3.....................................313
	Floor Plate Sub-Assembly, C02.......................................................315
		Figure 8-108: Floor Plate Sub-Assembly, CO2.....................................315
	Mast Level Indicator Installation, MA2..............................................317
		Figure 8-109: Mast Level Indicator Installation, MA2............................317
Overhead Guard Installation, OH1........................................................320
	Figure 8-110: Overhead Guard Installation, OH1......................................321
Identification Labeling, ID1-C..........................................................324
	Figure 8-111: Identification Labeling, ID1a.........................................325
	Figure 8-112: Identification Labeling, ID1b.........................................327
Schematics and Drawings.................................................................330
	Figure 8-113: Schematics and Drawings (sheet 1 of 2)................................331
	Figure 8-114: Schematics and Drawings (sheet 2 of 2)................................333
IPB Main Menu...........................................................................  0
Main Menu...............................................................................  0
Service Main Menu.......................................................................  0