Drexel SwingMast Lift Truck SLT30 EE Hi-Low Base IPB Parts Manual 1413777 – PDF DOWNLOAD

Drexel SwingMast Lift Truck SLT30 EE Hi-Low Base IPB Parts Manual 1413777 – PDF DOWNLOAD

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Drexel SwingMast Lift Truck SLT30 EE Hi-Low Base IPB Parts Manual 1413777 – PDF DOWNLOAD

Language : English
Pages : 246
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File Type : PDF

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Drexel SwingMast Lift Truck SLT30 EE Hi-Low Base IPB Parts Manual 1413777 – PDF DOWNLOAD

SLT30 “EE Hi-Low” Series Base TOC.........................................................  3
General................................................................................... 11
Abbreviations............................................................................. 11
Phantoms / Reference Parts................................................................ 11
Task Groups/Assemblies.................................................................... 11
Frame Position and Installation, FR21..................................................... 12
	Figure 8-1: Frame Position and Installation, FR21..................................... 13
	Frame/Shift Cylinder Bearing Installation, FR20....................................... 14
		Figure 8-2: Frame/Shift Cylinder Bearing Installation, FR20....................... 15
Drive Motor Installation, DA15............................................................ 16
	Figure 8-3: Drive Motor Installation, DA15............................................ 17
	Drive Unit, Dual Chain, p/n: 1400695-A................................................ 18
	Drive Unit, Dual Chain, p/n: 1400695-A (continued).................................... 19
		Figure 8-4: Drive Unit, Dual Chain, p/n: 1400695-A................................ 21
	Traction Motor Modification, p/n: 1404415-D........................................... 22
		Figure 8-5: Traction Motor Modification, p/n: 1404415D........................... 23
	Traction Motor Assembly, p/n: 1415910A............................................... 24
		Figure 8-6: Traction Motor Assembly, p/n: 1415910A............................... 25
	Steer Idler Assembly, p/n: 1412460-A.................................................. 26
		Figure 8-7: Steer Idler Assembly, p/n: 1412460-A.................................. 27
	Drive Unit Sub-Assembly, DA8.......................................................... 28
		Figure 8-8: Drive Unit Sub-Assembly, DA8.......................................... 29
	Drive Wheel Installation, DA2......................................................... 30
		Figure 8-9: Drive Wheel Installation, DA2......................................... 30
	Chain Assembly for Steering, p/n: 1400109B........................................... 31
		Figure 8-10: Chain Assembly for Steering, p/n: 1400109B.......................... 31
	Steer Idler Installation, DA9......................................................... 32
		Figure 8-11: Steer Idler Installation, DA9........................................ 33
	Lower Drive Unit Installation, DA11................................................... 34
		Figure 8-12: Lower Drive Unit Installation, DA11.................................. 34
	Press Drive Plate Studs, DA14......................................................... 35
		Figure 8-13: Press Drive Plate Studs, DA14........................................ 35
	Spindle Installation, LW3............................................................. 36
		Figure 8-14: Spindle Installation, LW3............................................ 37
	Load Wheel Installation, LW6.......................................................... 38
		Figure 8-15: Load Wheel Installation, LW6......................................... 39
	Load Wheel Sub-Assembly, LW7.......................................................... 41
		Figure 8-16: Wheel Sub-Assembly, LW7.............................................. 41
	Service Brake Installation, SB5....................................................... 42
		Figure 8-17: Service Brake Installation, SB5...................................... 43
	Right and Left Brake Assembly, p/n: 51082-01 and -02.................................. 44
		Figure 8-18: Right and Left Brake Assembly, p/n: 51802 -01 and -02................ 45
SCR Panel Installation, EL16.............................................................. 46
	Figure 8-19: SCR Panel Installation, EL16 (sheet 1 of 2).............................. 47
	Figure 8-20: SCR Panel Installation, EL16 (sheet 2 of 2).............................. 49
	Contactor Panel without Box, p/n: 1405740A........................................... 50
	Contactor Panel Assembly, p/n: 1405740A (continued).................................. 51
		Figure 8-21: Contactor Panel Assembly, p/n: 1405740A............................. 53
	Contactor, 150A, DPDT, p/n: 1401978-A................................................. 54
		Figure 8-22: Contactor for FR 150A, DPDT, p/n: 1401978-A.......................... 55
	Contactor, 300A, SPNO, p/n: 1401979-A................................................. 56
		Figure 8-23: Contactor, 300A, SPNO, p/n: 1401979-A................................ 57
	Contactor, 100A, SPNO, p/n: 1411980-A................................................. 58
	Contactor, 300A, 36VDC, p/n: 28889-D.................................................. 59
	“LX” SCR Control Panel, p/n: 52511A.................................................. 60
		Figure 8-24: “LX” SCR Control Panel, p/n: 52511A................................. 61
	Electrical Box Sealing, EL40-A........................................................ 62
		Figure 8-25: Electrical Box Sealing, EL40-A....................................... 63
	Battery Connector Sub-Assembly, EL17.................................................. 64
		Figure 8-26: Battery Connector Sub-Assembly, EL17................................. 65
	Wire Harness Installation, EL18....................................................... 66
		Figure 8-27: Wire Harness Installation, EL18...................................... 67
	Cable Installation, EL19.............................................................. 68
		Figure 8-28: Cable Installation, EL19............................................. 69
	“EE” Ground Strap Installation, EL38.................................................. 71
		Figure 8-29: “EE” Ground Strap Installation, EL38................................. 71
Fluids, FL1............................................................................... 72
	Figure 8-30: Fluids, FL1.............................................................. 73
	Pump Speed Control Installation, HY1.................................................. 74
		Figure 8-31: Pump Speed Control Installation, HY1................................. 75
	Capacitor and Pump Assembly, p/n: 1411418B........................................... 76
		Figure 8-32: Capacitor and Pump Assembly, p/n: 1411418B.......................... 77
	Hydraulic Pump and Motor Installation, HY49........................................... 78
		Figure 8-33: Hydraulic Pump and Motor Installation, HY49.......................... 79
	Hydraulic Pump and Motor Assembly, p/n: 1414462A..................................... 80
	Main Pump Seal Kits, p/n: 1402551B................................................... 80
		Figure 8-34: Hydraulic Pump and Motor Assembly, p/n: 1414462A.................... 81
	Main Motor Assembly, p/n: 1404414A................................................... 82
		Figure 8-35: Main Motor Assembly, p/n: 1404414A.................................. 83
	Hydraulic Tank Installation, HY6...................................................... 84
		Figure 8-36: Hydraulic Tank Installation, HY6..................................... 85
	Hydraulic Tank Sub-Assembly, HY13..................................................... 86
		Figure 8-37: Hydraulic Tank Sub-Assembly, HY13.................................... 87
	Oil Filter Assembly, p/n: 1412142-A................................................... 89
		Figure 8-38: Oil Filter Assembly, p/n: 1412142-A.................................. 89
	Hydraulic Hose Installation, HY23..................................................... 90
		Figure 8-39: Hydraulic Hose Installation, HY23.................................... 91
	Side Shift Hose, HY7.................................................................. 92
		Figure 8-40: Side Shift Hose, HY7................................................. 93
	Umbilical Assembly Installation, HY8.................................................. 94
		Figure 8-41: Umbilical Assembly Installation, HY8................................. 95
	Umbilical Tray Installation, HY22..................................................... 96
		Figure 8-42: Umbilical Tray Installation, HY22.................................... 97
	Umbilical Hoses Connect, HY46......................................................... 98
		Figure 8-43: Umbilical Hoses Connect, HY46........................................ 99
	Manifold Assembly, p/n: 1413172C.....................................................100
		Figure 8-44: Manifold Assembly, p/n: 1413172C....................................101
	Pivot and Tilt Hose Installation, HY19................................................102
		Figure 8-45: Pivot and Tilt Hose Installation, HY19...............................103
	Orbitrol Tank Hose Installation, HY48.................................................104
		Figure 8-46: Orbitrol Tank Hose Installation, HY48................................105
	Steer Pump/Motor Installation, HY53...................................................106
		Figure 8-47: Steer Pump/Motor Installation, HY53..................................107
	Pump and Motor Assembly, Steering, p/n: 1413444A.....................................108
		Figure 8-48: Pump and Motor Assembly, Steering, p/n: 1413444A....................109
	Steer Pump/Motor Sub-Assembly, HY12...................................................110
		Figure 8-49: Steer Pump/Motor Sub-Assembly, HY12..................................110
	Steering Pump, p/n: 51734.............................................................111
		Figure 8-50: Steering Pump, p/n: 51734............................................111
	Steering Motor Assembly, p/n: 51735...................................................112
		Figure 8-51: Steering Motor Assembly, p/n: 51735..................................113
	Power Steering Hydraulic Installation, HY14...........................................114
		Figure 8-52: Power Steering Hydraulic Installation, HY14..........................115
	Steer Motor Sub-Assembly, HY21........................................................116
		Figure 8-53: Steer Motor Sub-Assembly, HY21.......................................117
	Steering Motor Assembly, p/n: 25950...................................................118
		Figure 8-54: Steering Motor Assembly, p/n: 25950..................................119
	Control Valve Installation, HY15......................................................120
		Figure 8-55: Control Valve Installation, HY15.....................................121
	Hydraulic Spool Valve Assembly, p/n: 1411868E........................................122
		Figure 8-56: Hydraulic Spool Valve Assembly, p/n: 1411868E.......................123
	Control Valve Assembly Breakdown, p/n: 1413566A......................................124
	Control Valve Breakdown, p/n: 1413566-A (continued)...................................125
		Figure 8-57: Control Valve Assembly Breakdown, p/n: 1413566A (sheet 1 of 2)......126
		Figure 8-58: Control Valve Assembly Breakdown, p/n: 1413566A (sheet 2 of 2)......127
Joystick Installation, HY51...............................................................128
	Figure 8-59: Joystick Installation, HY51..............................................129
	Joystick Hydraulic Sub-Assembly, HY24.................................................130
		Figure 8-60: Joystick Hydraulic Sub-Assembly, HY24................................131
	Joystick Assembly, p/n: 1406119-A and 1406120A.......................................132
		Figure 8-61: Joystick Assembly....................................................133
Instruments and Side Console Installation, ID11...........................................134
	Figure 8-62: Instruments and Side Console Installation, ID11..........................135
	Cover Plate Assembly, p/n: 1401930....................................................136
		Figure 8-63: Cover Plate Assembly, p/n: 1401930...................................137
	Instrument Panel Assembly, p/n: 1414456A.............................................138
		Figure 8-64: Instrument Panel Assembly, p/n: 1414456A............................139
	Side Console Installation, OH7........................................................140
		Figure 8-65: Side Console Installation, OH7.......................................141
	Side Console Sub-Assembly, OH17.......................................................142
		Figure 8-66: Side Console Sub-Assembly, OH17......................................143
	Console Cover Sub-Assembly, OH9.......................................................144
		Figure 8-67: Console Cover Sub-Assembly, OH9......................................145
	Steering Wheel Installation, ID4......................................................146
		Figure 8-68: Steering Wheel Installation, ID4.....................................146
	Horn Button Installation, OH2.........................................................147
		Figure 8-69: Horn Button Installation, OH2........................................147
Operator Console Installation, OH6........................................................148
	Figure 8-70: Operator Console Installation, OH6.......................................149
	Steering Column Installation, HY5.....................................................150
		Figure 8-71: Steer Column Installation, HY5.......................................151
	Steering Column Assembly, p/n: 1400968D..............................................152
		Figure 8-72: Steering Column Assembly, p/n: 1400968D.............................153
	Steering Control Assembly, p/n: 25975C...............................................154
		Figure 8-73: Steering Control Assembly, p/n: 25975C..............................155
	Key Switch Installation, EL35.........................................................156
		Figure 8-74: Key Switch Installation, EL35........................................157
	Key Switch Assembly, p/n: 1404722C...................................................158
		Figure 8-75: Key Switch Assembly, p/n: 1404722-C..................................159
	Brake Weldment Assembly, SB2..........................................................160
		Figure 8-76: Brake Weldment Assembly, SB2.........................................161
	Brake Pedal Installation, SB3.........................................................162
		Figure 8-77: Brake Pedal Installation, SB3........................................163
	Master Cylinder Installation, SB4.....................................................164
		Figure 8-78: Master Cylinder Installation, SB4....................................165
	Master Cylinder Assembly, p/n: 1402557C..............................................166
		Figure 8-79: Master Cylinder Assembly, p/n: 1402557C.............................167
	Accelerator Unit Installation, EL15...................................................168
		Figure 8-80: Accelerator Unit Installation, EL15..................................169
	Parking Brake Installation, PB17......................................................170
		Figure 8-81: Parking Brake Installation, PB17.....................................171
	Parking Brake Sub-Assembly, PB1.......................................................172
		Figure 8-82: Parking Brake Sub-Assembly, PB1......................................173
	Equalizer Installation, PB2...........................................................174
		Figure 8-83: Equalizer Installation, PB2..........................................175
	Brake Cable Installation, PB3.........................................................176
		Figure 8-84: Brake Cable Installation, PB3........................................177
	Brake Cable, 113” OAL, p/n: 1400532A.................................................178
	Brake Cable, 135” OAL, p/n: 1400533A.................................................178
		Figure 8-85: Brake Cable Assembly.................................................179
Seat Belt Installation, ST1...............................................................180
	Figure 8-86: Seat Belt Installation, ST1..............................................181
	Seat Installation, ST2................................................................182
		Figure 8-87: Seat Installation, ST2...............................................183
	Driver’s Seat Assembly, p/n: 1413058-A................................................184
		Figure 8-88: Driver’s Seat Assembly, p/n: 1413058-A...............................185
Lower Bar Installation, PS8...............................................................186
	Figure 8-89: Lower Bar Installation, PS8..............................................187
	Lower Bar Sub-Assembly, PS7...........................................................188
		Figure 8-90: Lower Bar Sub-Assembly, PS7..........................................189
	Pivot and Shift Installation, PS10....................................................190
		Figure 8-91: Pivot and Shift Installation, PS10...................................191
	Pivot and Shift Chain Anchor Installation, PS20.......................................192
		Figure 8-92: Pivot and Shift Chain Anchor Installation, PS20......................193
	Shift Cylinder Installation, PS6......................................................194
		Figure 8-93: Shift Cylinder Installation, PS6.....................................195
	Shift Cylinder Sub-Assembly, PS9......................................................196
		Figure 8-94: Shift Cylinder Sub-Assembly, PS9.....................................197
	Shift Cylinder Breakdown, p/n: 1412889A..............................................198
		Figure 8-95: Shift Cylinder Breakdown, p/n: 1412889A.............................199
	Side Shift Chains Installation, PS5...................................................200
		Figure 8-96: Side Shift Chains Installation, PS5..................................201
	Pivot Arm Installation, PS2...........................................................202
		Figure 8-97: Pivot Arm Installation, PS2..........................................203
	Cross Head Bearings Installation, PS1-A...............................................204
		Figure 8-98: Cross Head Bearings Installation, PS1-A..............................205
	Pivot Stop Pad Installation, PS3......................................................206
		Figure 8-99: Pivot Stop Pad Installation, PS3.....................................207
	Pivot Cylinder Installation, PS4......................................................208
		Figure 8-100: Pivot Cylinder Installation, PS4....................................209
	Pivot Cylinder Assembly, p/n; 1400601A...............................................210
		Figure 8-101: Pivot Cylinder Assembly, p/n; 1400601A.............................211
	Tilt Cylinder Installation, MA52......................................................212
		Figure 8-102: Tile Cylinder Installation, MA52....................................213
	Tilt Cylinder Assembly, p/n: 1401224A................................................214
		Figure 8-103: Tilt Cylinder Assembly, p/n: 1401224A..............................215
Stack Valve Cover, ID5....................................................................216
	Figure 8-104: Stack Valve Cover, ID5..................................................217
	Rear Compartment Seal, ID8............................................................218
		Figure 8-105: Rear Compartment Seal, ID8..........................................219
	Battery Door Installation, OH4........................................................221
		Figure 8-106: Battery Door Installation, OH4......................................221
	Battery Door Sub-Assembly, OH8........................................................222
		Figure 8-107: Battery Door Sub-Assembly, OH8......................................223
	Side Cover Weldment Installation, ID9.................................................224
		Figure 8-108: Side Cover Weldment Installation, ID9...............................225
	Insulator Installation, C04...........................................................227
		Figure 8-109: Insulator Installation, C04.........................................227
	Rear Compartment Cover, CO6...........................................................228
		Figure 8-110: Rear Compartment Covers, CO6........................................229
	Sealant Installation, CO7.............................................................230
		Figure 8-111: Sealant Installation, CO7...........................................231
	Electrical Box Sealant, EL40..........................................................232
		Figure 8-112: Electrical Box Sealant, EL40........................................232
	Floor Plate Installation, OH3.........................................................233
		Figure 8-113: Floor Plate Installation, OH3.......................................233
	Floor Plate Sub-Assembly, C02.........................................................234
		Figure 8-114: Floor Plate Sub-Assembly, CO2.......................................234
	Mast Level Indicator Installation, MA2................................................235
		Figure 8-115: Mast Level Indicator Installation, MA2..............................235
	Overhead Guard Installation, OH1......................................................236
		Figure 8-116: Overhead Guard Installation, OH1....................................237
Identification Labeling, ID* EE Hi-Lo (Serial # 1530 and before)..........................238
	Figure 8-117: Identification Labeling, ID* EE Hi-Lo (Serial # 1530 and before)........239
	Figure 8-118: Identification Labeling, ID* EE Hi-Lo (Serial # 1530 and before)........241
	Identification Labeling, ID* EE Hi-Lo (Serial # 1531 and future)......................242
		Figure 8-119: Identification Labeling, ID* EE Hi-Lo (Serial # 1531 and future)....243
		Figure 8-120: Identification Labeling, ID* EE Hi-Lo (Serial # 1531 and future)....245
IPB Base Menu.............................................................................  0
Main Menu.................................................................................  0
Service Main Menu.........................................................................  0