EATON Roadranger Fuller® Heavy Duty Transmissions TRSM1500 Service Manual – PDF DOWNLOAD

EATON Roadranger Fuller® Heavy Duty Transmissions TRSM1500 Service Manual – PDF DOWNLOAD

FILE DETAILS:

EATON Roadranger Fuller® Heavy Duty Transmissions TRSM1500 Service Manual – PDF DOWNLOAD

Language : English
Pages : 256
Downloadable : Yes
File Type : PDF

Fuller® Heavy Duty Transmissions
Service Manual
TRSM1500
July 2010
RTO-11707LL
RTO-11708LL
RTOF-11707LL
RTOF-11708LL
RTOF-14708LL
RTX-11708LL
RTX-14708LL
RTXF-11708LL
RTXF-14708LL
RTO-11707DLL
RTO-11709MLL
RTO-11908LL
RTO-11909ALL
RTO-11909MLL
RTO-13707DLL
RTO-13707MLL
RTO-14709MLL
RTO-14908LL
RTO-14909ALL
More time on the road®
RTO-14909MLL
RTO-16908LL
RTO-16909ALL
RTOF-11709MLL
RTOF-11908LL
RTOF-11909ALL
RTOF-11909MLL
RTOF-13707DLL
RTOF-13707MLL
RTOF-14709MLL
RTOF-14908LL
RTOF-14909ALL
RTOF-14909MLL
RTOF-16908LL
RTOF-16909ALL
RTX-11715
RTX-14715
RTXF-11715
RTXF-14715
RTXF-15715
RT- 8908LL

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

EATON Roadranger Fuller® Heavy Duty Transmissions TRSM1500 Service Manual – PDF DOWNLOAD

Warnings and Precautions 2
Transmission Overview 3
Purpose and Scope of Manual 7
How to use this Manual 7
Disassemble Precautions 7
Inspection Precautions 8
Assembly Precautions 10
Serial Tag Information and Model Nomenclature 11
Model Options 12
Lubrication Specifications 13
Buy from a reputable dealer 13
Transmission Operating Angles 13
Operating Temperatures with Oil Coolers 13
Oil Cooler Chart 14
Transmission Operation 15
Shift Patterns 15
Initial Start-Up 16
Double-Clutching Procedure 16
Lever Shifts 17
Range Shifts 17
Deep Reduction Shifts 17
Special Notes 18
Additional Operating Information 18
Tool Specifications 19
General Tools 19
Eaton Aftermarket Parts 22
Preventive Maintenance Inspection 23
Preventative Maintenance Check Points 23
Oil Leak Inspection Process 26
Power Flow Diagrams 27
Front Section Power Flow 28
Front Section Power Flow – Direct Gear 29
Front Section Power Flow – Reverse Gear 30
Auxiliary Section Power Flow- Low Range 31
Auxiliary Section Power Flow- High Range 32
RTO-1X707LL/DLL/MLL 33
RTO-1X707LL/DLL/MLL Continued 34
RTO/X-1XX08LL 35
RTO/X-1XX08LL Continued 36
RTO-1XX09MLL 37
RTO-1XX09MLL Continued 38
RT/O/X-1XX15 39
RT/O/X-1XX15 Continued 40
Air System Overview 41
Air System Components 41
Shift Knob 42
Air Filter/Regulator 43
Slave Valve 44
Slave Valve Preselection System 45
Range Cylinder 46
Deep Reduction Cylinder 46
Insert valve 47
Low Range 48
High Range 49
Deep Reduction 51
General Troubleshooting Chart 53
General Troubleshooting Chart (cont) 54
General Troubleshooting Chart (cont) 55
Air System Troubleshooting 56
Procedure 1: Symptom – Air leak at shift knob 57
Procedure 2: Symptom – Air leak at slave valve 59
Procedure 3: Symptom – Air Leak from Transmission Breather or Transmission Case is Pressurized 60
Procedure 4: Symptom: Air leak at deep reduction cylinder cover exhaust port 61
Procedure 5: Symptom – No or Slow Range Shift into Low 62
Procedure 6: Symptom – No or Slow Range Shift into High 65
Procedure 7: Symptom – No or slow shift into Deep Reduction 68
Procedure 8: Symptom – Range shifts with shift lever in gear 71
Timing Procedures 72
How to Disassemble Roadranger Valve A-4900 76
How to Assemble Roadranger Valve A-4900 78
How to Remove the Air Lines and Hoses 80
How to Install the Air Lines and Hoses 82
How to Remove Compression Type Fittings 84
How to Install Compression Type Fittings 85
How to Remove Push-To-Connect Type Fittings 86
How to Install Push-To-Connect Type Fittings 87
How to Remove Rubber 1/4″ Air Hoses 88
How to Install Rubber 1/4″ Air Hoses 89
How to Remove the Air Filter/Regulator 90
How to Install the Air Filter/Regulator 91
How to Remove a Roadranger Valve 92
How to Install a Roadranger Valve 93
How to Remove a Slave Valve 94
How to Install a Slave Valve 95
How to Remove the Gear Shift Lever/Remote Shift Control 96
How to Install the Gear Shift Lever/Remote Shift Control 97
How to Adjust the Remote Shift Control (LRC Type) 98
Neutral Switch Operation and Testing 100
How to Remove the Neutral Switch 101
How to Install the Neutral Switch 102
Reverse Switch Operation and Testing 103
How to Remove the Reverse Switch 104
How to Install the Reverse Switch 105
How to Remove the Shift Bar Housing 106
How to Install the Shift Bar Housing 108
How to Remove the Oil Seal – Mechanical Speedometer 110
How to Install the Oil Seal – Mechanical Speedometer 112
How to Remove the Oil Seal – Magnetic Speedometer 113
How to Install the Oil Seal – Magnetic Speedometer 116
How to Remove the Output Yoke/Companion Flange and Nut 118
How to Install the Output Yoke/Companion Flange and Nut 120
How to Remove the Output Yoke / Flange and Retaining Capscrews 122
How to Install the Output Yoke / Flange and Retaining Capscrews 123
How to Remove the Auxiliary Section in Chassis 124
How to Install the Auxiliary Section in Chassis 126
How to Remove the Combination Cylinder Assembly 129
How to Install the Combination Cylinder Assembly 131
How to Disassemble the Gear Shift Lever 133
How to Assemble the Gear Shift Lever 135
How to Remove the Shift Bar Housing 137
How to Install the Shift Bar Housing 139
How to Disassemble the Standard Shift Bar Housing 141
How to Assemble the Standard Shift Bar Housing 144
How to Disassemble the Forward Shift Bar Housing 147
How to Assemble the Forward Shift Bar Housing 150
How to Remove the Input Shaft Assembly (without main case disassembly) 153
How to Install the Input Shaft Assembly (without main case disassembly) 155
How to Remove the Auxiliary Section with Tapered Bearings 157
How to Remove the Combination Cylinder Assembly 159
How to Remove the Auxiliary Countershaft Assembly 161
How to Disassemble the Output Shaft Assembly 164
How to Disassemble the Synchronizer Assembly 168
How to Assemble the Synchronizer Assembly 169
How to Assemble the Output Shaft Assembly 171
How to Install the Combination Cylinder Assembly 177
How to Install the Auxiliary Countershaft Assembly 179
How to Remove the Clutch Housing 183
How to Remove the Auxiliary Drive Gear Assembly 185
Standard Torque Capacity Models 185
High Torque Capacity Models 186
How to Disassemble the Upper Reverse Idler Gear Assembly 188
How to Disassemble the Lower Reverse Idler Gear Assembly 190
How to Remove the Upper and Lower Countershaft Bearings 191
How to Remove the Mainshaft Assembly 193
How to Remove the Countershaft Assemblies 194
How to Disassemble the Countershaft Assemblies 196
How to Remove the Input Shaft and Main Drive Gear 198
How to Disassemble the Mainshaft Assembly 201
How to Disassemble the Mainshaft Assembly with Low Force Gearing 203
How to Assemble the Mainshaft Assembly with Selective (Adjustable) Thickness Tolerance Washers 205
How to Assemble the Mainshaft Assembly with Non-Selective (Non-Adjustable) Tolerance Washers 211
How to Assemble the Mainshaft Assembly with Low Force Gearing 214
How to Prepare the Main Case for Assembly 217
How to Assemble the Countershaft Assemblies 218
How to Assemble the Lower Reverse Idler Gear Assembly 220
How to Install Countershaft Assemblies 223
How to Install the Lower Countershaft Bearings 224
How to Install the Input Shaft and Main Drive Gear 226
How to Install the Mainshaft Assembly 228
How to Install the Upper Countershaft Bearings 230
How to Assemble the Upper Reverse Idler Gear Assembly 233
How to Install the Auxiliary Drive Gear Assembly 236
How to Install the Clutch Housing 239
How to Disassemble the Integral Oil Pump without Auxiliary Oil Tube 240
How to Assemble the Integral Oil Pump without Auxiliary Oil Tube 243
How to Remove the Integral Oil Pump 246
How to Install the Integral Oil Pump 248
How to Install the Auxiliary Section with Tapered Bearings 250
Shim Procedure without a Shim Tool for Tapered Bearings 252