Fantuzzi Reggiane CS 45 KL Operator + Electrical & Hydraulic Diagrams Manual – PDF DOWNLOAD

Fantuzzi Reggiane CS 45 KL Operator + Electrical & Hydraulic Diagrams Manual – PDF DOWNLOAD

FILE DETAILS:

Fantuzzi Reggiane CS 45 KL Operator + Electrical & Hydraulic Diagrams Manual – PDF DOWNLOAD

Language : English
Pages :335
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Fantuzzi Reggiane CS 45 KL Operator + Electrical & Hydraulic Diagrams Manual – PDF DOWNLOAD

Operator & Maintenance Manual 1
Operator’s Manual 3
Index 5
Introduction 7
Foreword 7
Use of the manual 7
Symbols used in the manual 8
Sign plates 8
General Information 9
General safety precautions 9
Instructions for truck operation and use 10
Warning notices 10
Personnel training 10
Operator’s responsibilities 11
Warranty 11
After-sales service 11
Dismantling and scrapping the truck 12
Product disposal 12
First aid 12
Section 1 – General Information 13
General description and positioning 13
Dimensions CS 45 KL – KS 0
Technical specifications CS 45 KL – KS 15
Only for machine having movable cab 16
Motor table 17
Important notice regarding braking 18
Section 2 – General safety 19
General Information 19
Local laws 19
Using common sense 19
Terminology 20
Safety responsibility of the operator 21
General operating guidelines for safe operation 22
Protection 25
Get on and get down 25
Electric line 26
Operating in wind 28
Scapping the machine 28
Section 3 – Safety guidelines 29
Communication between operator and groundcrew 29
Recommended safety guidelines for groundcrew 30
Responsibilities of the groundcrew for safe operation 31
Section 4 – Operator’s controls 33
Introduction 33
Instrument layout in cab 34
Dashboard 35
Pedals 36
Brake pedal with switch 36
Instruments 37
Indicator lights 37
Blocked oil filter indicator 37
Low motor oil pressure indicator 37
Blocked air filter indicator 37
Battery recharge fault indicator 38
Parking brake indicator 38
Low transmission oil level indicator 38
Side light indicator 39
Direction indicators working indicator 39
Glow plug preheating indicator 39
Stabiliser-outriggers raised indicator 39
Stabilisers-outriggers lowered indicator 39
Neutral gear engaged indicator 40
Twistlock light 40
Low differential oil pressure indicator 40
Control switches 41
Front windshield wiper and washer 41
Upper windshield wiper 41
Rear windshield wiper 41
Window Defrosters 41
Parking brake button 42
Emergency button 42
Work light switch 42
Electronic keyboard of Logicontrol Plus 43
Ventilation system controls 44
Fan speed adjustment knob 44
Air conditioned button (optional) 44
Air conditioning/heating temperature regulation lever 44
Keys 45
Ignition key 45
Gear change mode selection key 45
Safety bypass keys 46
Lifting by-pass key (in the electrical compartment) 46
Drop-stop by-pass key (in electrical compartment) 47
Leg opening by-pass key (in the electrical compartment and only for piggy-back spreader) 47
Twistlock by-pass key (in cab) 47
Power cabinet 48
Gear selector 49
Direction indicator – Horn – Lights lever 50
Joystick control 51
Telescopic arm movements 52
Twistlocks rotation controls 52
Spreader translation and rotation controls 53
Seat adjustments 54
Section 5 – Operating procedures 55
Introduction 55
Pre-operational inspection 57
Motor Oil Level 58
Motor coolant level 59
Hydraulic Oil Level 60
Transmission oil level 60
Leaks 61
Fuel tank 62
Tyres 63
Operator’s Cab 64
Operator ’s Controls 64
Dry powder fire extinguisher (optional) 64
Structure 65
Lights 65
Warning Devices 66
Windshield Wipers 66
Welding 67
Engine start-up procedures 68
Normal Start 69
Cold Weather Start 70
Using Booster Batteries or Starting Generators 71
Machine heating up procedure 73
Stopping the engine 74
Driving 75
Traslazioni 76
General information 76
Speed 77
Operating on gradients (slopes) 77
Steering 78
Load Handling 79
Lifting unit controls 79
Picking up a stacked container 80
Procedure for picking up a stacked container 81
Stacking a container 82
Container stacking procedure 83
Parking procedures 84
Towing 85
Section 6 – Warranty 87
General Warranty Conditions 87
International Warranty 89
Introduction 89
Production Changes 89
Warranty Period 89
Test prior to delivery 90
Items covered by the warranty 91
Maintenance Manual 93
Index 95
Introduction 97
Section 1 – General Information 99
General information 99
Personnel employed 99
Inspection schedule 99
General precaution concerning maintenance100
Check register101
Section 2 – Planned Maintenance111
How to refer to the maintenance instructions111
List of checks for maintenance112
General filling instructions118
Filling table119
CS 75119
CS KC – KM120
CS KL – KS – RS 50 – RS 55121
Oil comparison table122
Section 3 – Structure123
Main frame123
Function123
Safety precautions123
Service123
Pins125
Function125
Safety precautions125
Service125
Section 4 – Diesel Engine127
Diesel motor127
Radiator128
Funtion128
Safety precaution128
Service128
Fume exhaust system129
Function129
Safety precautions129
Service129
Fuel system130
Function130
Safety precaution130
Service130
Section 5 – Transmission131
Transmission131
Function131
Safety precautions131
Service131
Automatic transmission132
Function132
Automatic mode132
Manual mode133
Safety functions133
Connection133
Section 6 – Drive axle137
Differential axle137
Function137
Safety precautions138
Service139
Cardan shafts140
Function140
Safety precautions140
Service140
Section 7 – Steering axle141
Steering axle141
Function141
Safety precautions141
Service142
Axle structure143
Section 8 – Wheels145
Wheels145
Function145
Safety precautions145
Service146
Wheel and tyre fitting148
Materials required148
First stage148
Second Stage149
Third stage149
Fourth Stage150
Fifth Stage151
Periodical maintenance152
Procedure152
Tyre removal153
Removal procedure153
Rims154
Maintenance154
Checking the rims155
Section 9 – Boom157
Telescopic Arm157
Function157
Safety precaution158
Service158
Section 10 – Equipment163
Spreader SRP2-45163
Function163
Technical specifications167
Greasing points175
Spreader SRP2-45TL164
Function164
Technical specifications169
Greasing points176
Spreader SRP2-55TL165
Function165
Safety precautions166
Technical specifications171
Greasing points177
Procedure for replacing twistlocks173
Maintenance174
Rotation reduction gears178
Spreader fixing points for lifting179
Section 11 – Hydraulic system181
Hydraulic system181
Safety precautions181
Hydraulic fluid sump182
Function182
Safety precautions182
Service182
Pumps184
Function184
Safety precautions184
Service185
Considerations185
Motors186
Function186
Service186
Hydraulic cylinders187
Function187
Safety precautions187
Service187
Hydraulic accumulators188
Function188
Safety precautions188
Service188
Fluid cooling circuit189
Function189
Safety precautions189
Service189
Distributors190
Function190
Safety precautions190
Service190
Section 12 – Electrical System191
Batteries191
Function191
Safety precautions191
Service191
Limit switch192
Function192
Safety precautions192
Service192
Electrical controls193
Function193
Safety precautions193
Service193
Section 13 – Air Conditioning System195
Refrigeration cycle diagram195
Heating system – conditioner196
Heating evaporator unit197
Compressor198
Evaporator199
Condenser200
Filter201
Filter head202
Pressure switch trinary203
Expansion valve204
Thermostat205
Test check206
Diagnosis of A/C system failure207
System malfuction208
The system doesn’t cool208
The system undercool209
Section 14 – Painting211
Paint211
Function211
Safety warnings211
Service211
Section 15 – Troubleshooting213
Troubleshooting213
Function213
Safety precautions213
Fault diagnosis214
Diesel engine214
Hydraulic motors217
Pumps220
Maximum pressure valve224
Check valve225
Direction adjustment valves225
Pressure adjustment valve226
Filters227
Pressure gauges227
Gearbox and torque converter228
Steering232
Overload control system233
Braking system234
Inching236
Section 16 – Technical Data237
Torque wrench setting237
Conversion chart and formulas238
Section 17 – Graphic Symbols241
Hydraulic Graphic Symbols241
Electrical Graphich Symbols257
Section 18 – Schematics263
Hydraulic System263
Electrical System263
Hydraulic schematic265
Components list266
Hydraulic schematic267
Brake system schematic268
Spreader269
Electric diagram270
Section A271
Index272
Legenda273
Colour code273
Electric system components274
Graphic symbols for diagrams275
Section B277
Wiring diagram278
Components list291
General layout302
X83 – Powertronic plug303
X60 – Engine/Gearbox304
X18 -Spreader305
X20 – Boom306
Section C307
Electric box layout308
Power electric box309
Section D312
Dashboard layout313
Steering column315
Left panel317
Joystick column318
Dead man device319
Cabin320
Spreader SRP2-45321
Layout spreader322
Main electric box326
Electric box on rotator327
LH / RH side electric box328
Spreader board329
Wiring diagram330

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