Fantuzzi Reggiane Forklift FDC 25 K7 Operator & Parts manual + Electrical & Hydraulic Diagrams Manua

Fantuzzi Reggiane Forklift FDC 25 K7 Operator & Parts manual + Electrical & Hydraulic Diagrams Manual – PDF DOWNLOAD

FILE DETAILS:

Fantuzzi Reggiane Forklift FDC 25 K7 Operator & Parts manual + Electrical & Hydraulic Diagrams Manual – PDF DOWNLOAD

Language : English
Pages :630
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Fantuzzi Reggiane Forklift FDC 25 K7 Operator & Parts manual + Electrical & Hydraulic Diagrams Manual – PDF DOWNLOAD

Operator & Maintenance Manual 1
Operator’s Manual 3
Index 5
Introduction 7
Foreword 7
Use of the manual 7
Symbols used in the manual 8
Sign plates 8
General information 9
General safety precautions 9
Instructions for truck operation and use 10
Warning notice 10
Personnel training 10
Operator’s responsabilities 11
Warranty 11
After-sales service 11
Dismantling and scrapping the truck 12
Product disposal 12
First aid 12
Section 1 – General information 13
General description & orientation 13
FDC 25 K 14
Technical specifications 15
Engine table 16
Important notice regarding braking 16
Section 2 – General safety 17
General Information 17
Local laws 17
Using common sense 17
Terminology 18
Safety responsibility of the operator 19
General operating guidelines for safe operation 20
Protection 23
Get on and get down 23
Electric line 24
Operating in wind 26
Scapping the machine 26
Section 3 – Grouncrew safety guidelines 27
Communication between operator and groundcrew 27
Recommended safety guidelines for groundcrew 28
Responsibilities of the groundcrew for safe operation 29
Section 4 – Operator’s controls 31
Introduction 31
Instrument layout in cab 32
Dashboard 33
Pedals 34
Brake pedal with switch 34
Instruments 35
Indicator lights 35
Upper beam headlight indicator 35
Blocked oil filter indicator 35
Low motor oil pressure indicator 35
Blocked air filter indicator 35
Low motor oil pressure indicator 35
Blocked air filter indicator 35
Battery recharge fault indicator 36
Parking brake indicator 36
Low transmission oil level indicator 36
Low brake oil pressure indicator 36
Side light indicator 37
Direction indicators working indicator 37
Glow plug preheating indicator 37
Neutral gear engaged indicator 38
Twistlock light 38
Measuring instruments 39
Hour counter 39
Transmission oil thermometer 39
Fuel level indicator 39
Engine coolant thermometer 40
Control switches 41
Parking brake button 42
Emergency button 42
Work light switch 42
Spreader opening-closing button 42
Front windshield wiper and washer 41
Upper windshield wiper 41
Rear windshield wiper 41
Window Defrosters 41
Protection device 43
Elcos protection device 43
Elcos bypass key 43
Ventilation system controls 44
Heating adjustment knob 44
Air Conditioning adjustment knob 44
Fan speed adjustment knob 44
Keys 45
Ignition key 45
Gear change mode selection key 45
Safety bypass keys 45
Function 46
Twistlock bypass key (in cab) 46
Joystick controls 47
Joystick controls (continue) 48
Mast luffing 49
Lift – Lower the spreader 49
Spreader translation and rotation controls 50
Gear selector 51
Seat adjustments 53
Section 5 – Operating procedures 55
Introduction 55
Pre-operational inspection 57
Motor Oil Level 58
Motor coolant level 59
Hydraulic Oil Level 60
Transmission oil level 60
Leaks 61
Fuel tank 62
Tyres 63
Operator’s Cab 64
Operator’s Controls 64
Dry powder fire extinguisher 64
Structure 65
Lights 65
Warning Devices 66
Windshield Wipers 66
Welding 67
Engine start-up procedures 68
Normal start 0
Cold Weather Start 70
Using Booster Batteries or Starting Generators 71
Machine heating up procedure 73
Stopping the engine 74
Driving 75
Traslazioni 76
General information 76
Speed 77
Operating on gradients 77
Steering 78
Load handling 79
Lifting unit controls 79
Picking up a container from a stack 80
Picking up a container from a stack (picture) 81
Depositing a Container on a Stack 82
Depositing a Container on a Stack (picture) 83
Picking up two containers from a stack 84
Picking up two containers from a stack (picture) 85
Depositing two Containers on a Stack 86
Depositing two Containers on a Stack (picture) 87
Parking procedures 88
Towing 89
Section 6 – Warranty 91
General Warranty Conditions 91
International Warranty 93
Introduction 93
Production Changes 93
Warranty Period 93
Test prior to delivery 94
Items covered by the warranty 95
Maintenance Manual 97
Index 99
Introduction101
Section 1 – General Information103
General information103
Personnel employed103
Inspection schedule103
General precaution concerning maintenance104
Check register105
Section 2 – Planned Maintenance117
How to refer to the maintenance instructions117
List of checks for maintenance118
General filling instructions124
Filling table FDC 100 – FDC 120125
Filling table FDC 150 – FDC 160 – FDC 180126
Filling table FDC 18 K – FDC 20 K127
Filling table FDC 25 K128
Filling table FDC 200129
Filling table FDC 240 – FDC 250130
Filling table FDC 280 – FDC 320 – FDC 350131
Filling rable FDC 380 – FDC 420 – FDC 450132
Filling table FDC 500133
Oil comparison table134
Section 3 – Structure135
Main frame135
Function135
Safety precautions135
Service135
Pins137
Function137
Safety precautions137
Service137
Section 4 – Diesel Engine139
Diesel motor139
Radiator140
Funtion140
Safety precaution140
Service140
Fume exhaust system141
Function141
Safety precautions141
Service141
Fuel system142
Function142
Safety precaution142
Service142
Section 5 – Transmission143
Transmission143
Function143
Safety precautions143
Service143
Automatic transmission144
Function144
Automatic mode144
Manual mode145
Safety functions145
Connection145
Section 6 – Drive Axle149
Differential axle149
Function149
Safety precautions150
Service151
Cardan shaft152
Function152
Safety precautions152
Service152
Section 7 – Steering axle153
Steering axle153
Function153
Safety precautions153
Service154
Axle structure155
Section 8 – Wheels157
Wheels157
Function157
Safety precautions157
Service158
Wheel and tyre fitting160
Materials required160
First stage160
Second Stage161
Third stage161
Fourth Stage162
Fifth Stage163
Periodical maintenance164
Procedure164
Tyre removal165
Removal procedure165
Rims166
Maintenance166
Checking the rims167
Section 9 – Hoist169
Description169
fig1169
fig2170
fig3171
Thrust shoes172
Function172
Service172
Lifting chain173
Function173
Precautions174
Servicing174
Hoisting chains – Inspection of wear175
Type of chain mounted on the truck175
Periodic inspection points176
Lubrication177
Cleaning the chain178
Lubricating the chain178
Adjusting the chain178
Checking for wear179
1 Fork dimensional checks179
2 Fork inclination check180
3 Fork shape checks181
4 Fork straightness check:182
5 Recommended non-destructive checks:183
Section 10 – Equipment185
Spreader185
Function185
Tecnical specifications186
Spreader type186
Dimensions186
Operations186
Side-shift186
Pile sloping186
Electrical System187
Hydraulic System187
Lifting capacity187
Weight187
Surface treatment187
Maintenance191
Section 11 – Hydraulic system195
Hydraulic system195
Safety precautions195
Hydraulic fluid sump196
Function196
Safety precautions196
Service196
Pumps198
Function198
Safety precautions198
Service199
Considerations199
Motors200
Function200
Service200
Hydraulic cylinders201
Function201
Safety precautions201
Service201
Hydraulic accumulators202
Function202
Safety precautions202
Service202
Fluid cooling circuit203
Function203
Safety precautions203
Service203
Distributors204
Function204
Safety precautions204
Service204
Section 12 – Electrical System205
Batteries205
Function205
Safety precautions205
Service205
Limit switch206
Function206
Safety precautions206
Service206
Electrical controls207
Function207
Safety precautions207
Service207
Section 13 – Air Conditioning System209
Refrigeration cycle diagram209
Heating system – conditioner210
Heating evaporator unit211
Compressor212
Evaporator213
Condenser214
Filter215
Filter head216
Pressure switch trinary217
Expansion valve218
Thermostat219
Test check220
Diagnosis of A/C system failure221
System malfuction222
The system doesn’t cool222
The system undercool223
Section 14 – Painting225
Paint225
Function225
Safety warnings225
Service225
Section 15 – Troubleshooting227
Troubleshooting227
Function227
Safety precautions227
Fault diagnosis228
Diesel engine228
Hydraulic motors231
Pumps234
Maximum pressure valve238
Check valve239
Direction adjustment valves239
Pressure adjustment valve240
Filters241
Pressure gauges241
Gearbox and torque converter242
Steering246
Overload control system247
Braking system248
Inching250
Section 16 – Technical Data251
Torque wrench setting251
Conversion chart and formulas252
Section 17 – Graphic Symbols255
Hydraulic Graphic Symbols255
Electrical Graphich Symbols271
Section 18 – Schematics277
Hydraulic schematic279
Components list281
Hydraulic schematic282
Brake system schematic283
Spreader schematic284
Electric diagram285
Legenda286
Color code286
The components of electric system287
Plug and junction box list288
Components list289
Electric diagram293
General layout306
Dashboard layout307
Steering column308
Left panel310
Right panel311
Joystick column312
Cabin uses314
Power electric box315
Logic electric box317
Spreader side318
Electric diagram319
Spare parts323
Consulting te catalogue326
Subgroups number index333
Index352
Groups index380

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