Fantuzzi Reggiane MI-Jack MJ 55 Operator & Parts manual + Electrical & Hydraulic Diagrams Manual

Fantuzzi Reggiane MI-Jack MJ 55 Operator & Parts manual + Electrical & Hydraulic Diagrams Manual – PDF DOWNLOAD

FILE DETAILS:

Fantuzzi Reggiane MI-Jack MJ 55 Operator & Parts manual + Electrical & Hydraulic Diagrams Manual – PDF DOWNLOAD

Language : English
Pages :896
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Fantuzzi Reggiane MI-Jack MJ 55 Operator & Parts manual + Electrical & Hydraulic Diagrams Manual – PDF DOWNLOAD

Operator & Maintenance Manual 1
Operator’s Manual 3
Index 5
Foreword 7
Use of the manual 7
Symbols used in the manual 8
Sign plates 8
General information 9
Instructions for truck operation and use 10
Warning notices 10
Personnel training 10
Operator’s responsibilities 11
Warranty 11
After-sales service 11
Dismantling and scrapping the truck 12
Product disposal 12
First aid 12
Net capacities under spreader 13
Section 1 – General Information 15
General description and positioning 15
Dimensions 16
Technical specifications 17
CS 75 S5 – S6 – S7 17
CS 42 – 45 KC 19
CS 42 – 45 KM 21
CS 45 KL – KS 23
RS 50 – 55 26
Lifting capacity of the CS featuring piggy-back spreader 27
Motor table 28
Important notice regarding braking 29
Section 2 – General safety 31
General information 31
Local laws 31
Using common sense 31
Terminology 32
Safety responsibility of the operator 33
General operating guidelines for safe operation 34
Protection 37
Get on and get down 37
Electric line 38
Operating in wind 40
Scapping the machine 40
Section 3 – Safety guidelines 41
Communication between operator and groundcrew 41
Recommended safety guidelines for groundcrew 42
Responsibilities of the groundcrew for safe operation 43
Section 4 – Operator’s controls 45
Introduction 45
Instruments layout in cab 46
Dashboard 47
Pedals 48
Brake pedal with switch 48
Instruments 49
Indicator lights 49
Upper beam headlight indicator 49
Blocked oil filter indicator 49
Low motor oil pressure indicator 49
Blocked air filter indicator 49
Battery recharge fault indicator 50
Parking brake indicator 50
Low transmission oil level indicator 50
Low brake oil pressure indicator 50
Side light indicator 51
Direction indicators working indicator 51
Glow plug preheating indicator 51
Stabiliser-outriggers raised indicator 51
Stabilisers-outriggers lowered indicator 51
Neutral gear engaged indicator 52
Twistlock light 52
Low differential oil pressure indicator 52
Fault indicator in lubrication system 52
Measuring instruments 53
Transmission oil thermometer 53
Fuel level indicator 53
Battery voltmeter 54
Revolution counter 54
Engine coolant thermometer 54
Control witches 55
Front windshield wiper and washer 55
Upper windshield wiper 55
Rear windshield wiper 55
Window Defrosters 55
Parking brake button 56
Emergency button 56
Work light switch 56
Spreader opening-closing button 57
30′ lock/unlock button (optional) 57
Moving cab movement button (optional) 58
Damping movement button (optional) 58
Grease pump button 59
stairway light switch 59
Ventilation system controls 60
Keys 61
Ignition key 61
Auxiliary emergency pump ignition key (optional) 61
Gear change mode selection key 61
Key for opening/closing spreader with twistlocks secured ( 61
Safety by-pass keys 62
Lifting by-pass key 62
Drop-stop by-pass key 63
Leg opening by-pass key 63
Twistlock by-pass key 63
Power cabinet 64
Gear selector 65
Direction indicator – horn – lights lever 66
Joystick controls 67
Telescopic arm movements 68
Twistlock rotation controls 68
Spreader translation and rotation controls 69
Spreader side-sloping function 70
Spreader piggy-back controls 70
Seat adjustments 71
Section 5 – Operating procedures 73
Introduction 73
Pre-operational inspection 75
Motor Oil Level 76
Motor coolant level 77
Hydraulic Oil Level 78
Transmission oil level 78
Leaks 79
Fuel tank 80
Tyres 81
Operator’s Cab 82
Operator ’s Controls 82
Dry powder fire extinguisher 82
Structure 83
Lights 83
Warning Devices 84
Windshield Wipers 84
Welding 85
Engine start-up procedures 86
Normal start 87
Cold Weather Start 88
Using Booster Batteries or Starting Generators 89
Machine heating up procedure 91
Stopping the engine 92
Driving 93
Traslazioni 94
General information 94
Speed 95
Operating on gradients 95
Steering 96
Load handling 97
Lifting unit controls 97
Picking up a stacked container 98
Procedure for picking up a stacked container 99
Stacking a container Stacking a container100
Container stacking procedure Container stacking procedure101
Parking procedures102
Towing103
Section 6 – Warranty105
General warranty conditions105
International warranty107
Introduction107
Production changes107
Warranty period107
Test prior to delivery108
Items covered by the warranty109
Maintenance Manual111
Index113
Introduction115
Section 1 – General Information117
General Information117
Personnel employed117
Inspection schedule117
General precautions concerning maintenance118
Check register119
Reading the symbols in the manual120
System maintenance121
Introduction121
Preventive maintenance121
Inspection121
Restoration121
Programming maintenance121
Hidraulic systems121
Inspections122
Maintenance123
Repairs125
Eliminating faults126
Repair of hydraulic components127
Electrical systems127
Inspections127
Maintenance and repair128
Section 2 – Planned Maintenance131
How to refer to the maintenance instructions131
List of checks for maintenance132
Machine structure132
Diesel engine system132
Transmission133
Differential axle133
Cardan shafts133
Steering axle134
Wheels134
Telescopic arm134
Spreader SRP45135
Hydraulic system136
Electrical system137
Miscellaneous137
General filling instructions138
Filling table139
CS 75139
CS KC – KM140
CS KL – KS – RS141
Oil comparison table142
Section 3 – Structure143
Main frame143
Function143
Safety precautions143
Service143
Pins145
Function145
Safety precautions145
Service145
Section 4 – Diesel Engine147
Diesel Motor147
Radiator148
Function148
Safety precautions148
Service148
Fume exhaust system149
Function149
Safety precautions149
Service149
Fuel system150
Function150
Safety precautions150
Service150
Section 5 – Transmission151
Transmission151
Function151
Safety precautions151
Service151
Automatic transmission152
Function152
Automatic mode152
Manual mode153
Safety functions153
Section 6 – Drive Axle157
Drive axle157
Function157
Safety precautions158
Service159
Cardan shafts160
Function160
Safety precautions160
Service160
Section 7 – Steering Axle161
Steering axle161
Function161
Safety precautions161
Service162
Axle structure163
Section 8 – Wheels165
Wheels165
Function165
Safety precautions165
Service166
Wheel and tyre fitting168
Materials required168
First stage168
Second Stage169
Third stage169
Fourth Stage170
Fifth Stage171
Periodic maintenance172
Procedure172
Tyre removal173
Removal procedure173
Rims174
Maintenance174
Checking the rims175
Section 9 – Boom177
Telescopic arm177
Function177
Safety precautions178
Service178
Section 10 – Equipment183
SRP2 – 45183
Function183
Technical specifications187
Greasing points195
SRP2 – 45 TL184
Function184
Technical specifications189
Greasing points196
SRP2 – 55 TL185
Function185
Technical specifications191
Greasing points197
Safety precautions186
Procedure for replacing twistlocks193
Maintenance194
Rotation reduction gears198
Section 11 – Hydraulic System199
Hydraulic System199
Safety precautions199
Hydraulic fluid sump200
Function200
Safety precautions200
Service200
Pumps202
Function202
Safety precautions202
Service203
Considerations203
Motors204
Function204
Service204
Hydraulic cylinders205
Function205
Safety precautions205
Service205
Hydraulic accumulators206
Function206
Safety precautions206
Service206
Fluid cooling circuit207
Function207
Safety precautions207
Service207
Distributors208
Function208
Safety precautions208
Service208
Section 12 – Electrical System209
Batteries209
Function209
Safety precautions209
Service209
Limit switch210
Function210
Safety precautions210
Service210
Electrical controls211
Function211
Safety precautions211
Service211
Section 13 – Air Conditioning System213
Refrigeration cycle diagram213
Heating system – conditioner214
Heating evaporator unit215
Compressor216
Evaporator217
Condenser218
Filter219
Filter head220
Pressure switch trinary221
Expansion valve222
Thermostat223
Test check224
Diagnosis of A/C system failure225
System malfunction226
The system doesn’t cool226
The compressor fails to prime226
Formation of frost outside the coolant filter and expansion valve226
The system undercool227
The system does not cool down enough227
Low air flow at evaporator outlet227
The system does not cool down enough227
The system cools down intermittently due to internal frosting228
Section 14 – Painting229
Paint229
Function229
Safety warnings229
Service229
Section 15 – Troubleshooting231
Troubleshooting231
Function231
Safety precautions231
Fault diagnosis232
Diesel engine232
Hydraulic motors235
Pumps238
Maximum pressure valve242
Check valve243
Direction adjustment valves243
Pressure adjustment valve244
Filters245
Pressure gauges245
Gearbox and torque converter246
Steering250
Overload control system251
Braking system252
Inching254
Section 16 – Technical Data256
Torque wrench setting255
Conversion charts and formulas256
Section 17 – Graphic Symbols259
Hydraulic Graphic Symbols259
Electrical Graphic Symbols275
Section 18 – Schematics281
Hydraulic schematic283
Components list284
Hydraulic schematic286
Brake system schematic287
Senza nome288
Electric diagram289
Section A290
Index291
Legenda292
Colour codes292
Electric system components293
Graphic symbols for diagrams294
Section B296
Wiring diagram297
Components list31
General layout335
Heaters electric box336
X60 – Engine / Gearbox337
X18 – X17 Spreader – Piggyback338
X20 – X19 – Boom – Damping339
Section C340
Electric box layout341
Power electric box342
Logic electric box347
Joystick board349
Piggyback board352
Stabilizer board354
X83 – Powertronic plug356
Section D357
Dashboard layout358
Steering column360
Left panel362
Right panel363
Joystick column364
Cabin uses366
Dead man device367
X07 – Antitipping device input plug368
X08 – Antitipping device output plug369
Cabin370
X05370
X06372
Spreader SRP2-45SS374
Spreader layout375
Spreader wiring377
Components list378
Main electric box layout379
Electric box on rotator layout380
Lh / Rh side electric box layout381
Spreader board382
Wiring diagram383
Spare parts390
Consulting the catalogue393
Information to be given with orders397
Spare parts purchasing and order confirmation form400
Sub groups number index402
Index434
Groups index480

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