Fantuzzi Reggiane MJ 55 Operator & Parts Manual with Electrical & Hydraulic Diagrams Manual

Fantuzzi Reggiane MJ 55 Operator & Parts Manual with Electrical & Hydraulic Diagrams Manual – PDF DOWNLOAD

FILE DETAILS:

Fantuzzi Reggiane MJ 55 Operator & Parts Manual with Electrical & Hydraulic Diagrams Manual – PDF DOWNLOAD

Language : English
Pages :880
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Fantuzzi Reggiane MJ 55 Operator & Parts Manual with Electrical & Hydraulic Diagrams Manual – PDF DOWNLOAD

Operator & Maintenance Manual 1
Operator’s manual 3
Index 5
Introduction 7
Foreword 7
Use of the manual 7
Symbols used in the manual 8
Sign plates 8
General information 9
General safety precautions 9
Instructions for truck operation and use 10
Warning notices 10
Personnel training 10
Operator’s responsabilities 11
Warranty 11
After sales service 11
Dismantling and scrapping the truck 12
Product disposal 12
First aid 12
Net capacities under spreader 13
Section 1 – General Information 15
General description and positioning 15
Dimensions 16
Lifting capacity of the CS featuring piggy-back spreader 27
Motor table 28
Important notice regarding braking 29
Section 2 – General safety 31
General information 31
Local laws 31
Using common sense 31
Terminology 32
Safety responsibility of the operator 33
General operating guidelines for safe operation 34
Protection 37
Get on and get down 37
Electric line 38
Operating in wind 40
Scapping the machine 40
Section 3 – Safety guidelines 41
Communication between operator and groundcrew 41
Recommended safety guidelines for groundcrew 42
Responsibilities of the groundcrew for safe operation 43
Section 4 – Operator’s controls 45
Introduction 45
Instrument layout in cab for RS 55 46
Dashboard for CS model RS 55 47
Pedals 48
Brake pedal with switch 48
Instruments 49
Indicator lights 49
Upper beam headlight indicator 49
Blocked oil filter indicator 49
Low motor oil pressure indicator 49
Blocked air filter indicator 49
Battery recharge fault indicator 50
Parking brake indicator 50
Low transmission oil level indicator 50
Low brake oil pressure indicator 50
Side light indicator 51
Direction indicators working indicator 51
Glow plug preheating indicator 51
Stabiliser-outriggers raised indicator 51
Stabilisers-outriggers lowered indicator 51
Neutral gear engaged indicator 52
Twistlock light 52
Low differential oil pressure indicator 52
Measuring instruments 53
Hour counter 53
Transmission oil thermometer 53
Fuel level indicator 53
Battery voltmeter 54
Revolution counter 54
Engine coolant thermometer 54
Engine oil pressure gauge 54
Control switches 55
Front windshield wiper and washer 55
Upper windshield wiper 55
Rear windshield wiper 55
Window Defrosters 55
Parking brake button 56
Emergency button 56
Work light switch 56
Spreader opening-closing button 56
30′ lock/unlock button 57
Moving cab movement button 57
Damping movement button 57
Ventilation system controls 58
Heating adjustment knob 58
Air Conditioning adjustment knob 58
Fan speed adjustment knob 58
Keys 59
Ignition key 59
Gear change mode selection key 59
Key for opening/closing spreader with twistlocks secured 59
Auxiliary emergency pump ignition key 59
Safety bypass keys 60
Function 60
Lifting bypass key 60
Drop-stop bypass key 61
Leg opening bypass key 61
Twistlock bypass key 61
Power cabinet for CS model RS 55 62
Gear selector 63
Direction indicator – horn – lights lever 64
Joystick control on model RS 55 65
Telescopic arm movement 66
Twistlock rotation controls 66
Spreader translation and rotation controls 67
Spreader side-sloping function 68
Spreader piggy-back controls 68
Front leg up/down button 68
Rear leg up/down button 68
Leg opening and closing button 68
Seat adjustments 69
Section 5 – Operating procedures 71
Introduction 71
Pre-operational inspection 73
Motor Oil Level 74
Motor coolant level 75
Hydraulic Oil Level 76
Transmission oil level 76
Leaks 77
Fuel tank 78
Tyres 79
Operator’s Cab 80
Operator ’s Controls 80
Dry powder fire extinguisher 80
Structure 81
Lights 81
Warning Devices 82
Windshield Wipers 82
Welding 83
Engine start-up procedures 84
Normal start 85
Cold Weather Start 86
Using Booster Batteries or Starting Generators 87
Machine heating up procedure 89
Stopping the engine 90
Driving 91
Traslazioni 92
General information 92
Speed 93
Operating on gradients 93
Steering 94
Load handling 95
Lifting unit controls 95
Picking up a stacked container 96
Procedure for picking up a stacked container 97
Stacking a container Stacking a container 98
Container stacking procedure Container stacking procedure 99
Parking procedures100
Towing101
Section 6 – Warranty103
General warranty conditions103
International warranty105
Introduction105
Production changes105
Warranty period105
Test prior to delivery106
Items covered by the warranty107
Maintenance Manual109
Index111
Introduction113
Section 1 – General Information115
General Information115
Personnel employed115
Inspection schedule115
General precautions concerning maintenance116
Check register117
Reading the symbols in the manual118
System maintenance119
Introduction119
Preventive maintenance119
Inspection119
Restoration119
Programming maintenance119
Hidraulic systems119
Inspections120
Maintenance121
Repairs123
Eliminating faults124
Repair of hydraulic components125
Electrical systems125
Inspections125
Maintenance and repair126
Section 2 – Planned Maintenance129
How to refer to the maintenance instructions129
List of checks for maintenance130
Machine structure130
Diesel engine system130
Transmission131
Differential axle131
Cardan shafts131
Steering axle132
Wheels132
Telescopic arm132
Spreader SRP45133
Hydraulic system134
Electrical system135
Miscellaneous135
General filling instructions136
Filling table137
CS 75137
CS KC – KM138
CS KL – KS – RS139
Oil comparison table140
Section 3 – Structure141
Main frame141
Function141
Safety precautions141
Service141
Pins143
Function143
Safety precautions143
Service143
Section 4 – Diesel Engine145
Diesel Motor145
Radiator146
Function146
Safety precautions146
Service146
Fume exhaust system147
Function147
Safety precautions147
Service147
Fuel system148
Function148
Safety precautions148
Service148
Section 5 – Transmission149
Transmission149
Function149
Safety precautions149
Service149
Automatic transmission150
Function150
Automatic mode150
Manual mode151
Safety functions151
Section 6 – Drive Axle155
Drive axle155
Function155
Safety precautions156
Service157
Cardan shafts158
Function158
Safety precautions158
Service158
Section 7 – Steering Axle159
Steering axle159
Function159
Safety precautions159
Service160
Axle structure161
Section 8 – Wheels163
Wheels163
Function163
Safety precautions163
Service164
Wheel and tyre fitting166
Materials required166
First stage166
Second Stage167
Third stage167
Fourth Stage168
Fifth Stage169
Periodic maintenance170
Procedure170
Tyre removal171
Removal procedure171
Rims172
Maintenance172
Checking the rims173
Section 9 – Boom175
Telescopic arm175
Function175
Safety precautions176
Service176
Section 10 – Equipment181
SRP2 – 45181
Function181
Technical specifications185
Greasing points193
SRP2 – 45 TL182
Function182
Technical specifications187
Greasing points194
SRP2 – 55 TL183
Function183
Technical specifications189
Greasing points195
Safety precautions184
Procedure for replacing twistlocks191
Maintenance192
Rotation reduction gears196
Section 11 – Hydraulic System197
Hydraulic System197
Safety precautions197
Hydraulic fluid sump198
Function198
Safety precautions198
Service198
Pumps200
Function200
Safety precautions200
Service201
Considerations201
Motors202
Function202
Service202
Hydraulic cylinders203
Function203
Safety precautions203
Service203
Hydraulic accumulators204
Function204
Safety precautions204
Service204
Fluid cooling circuit205
Function205
Safety precautions205
Service205
Distributors206
Function206
Safety precautions206
Service206
Section 12 – Electrical System207
Batteries207
Function207
Safety precautions207
Service207
Limit switch208
Function208
Safety precautions208
Service208
Electrical controls209
Function209
Safety precautions209
Service209
Section 13 – Air Conditioning System211
Refrigeration cycle diagram211
Heating system – conditioner212
Heating evaporator unit213
Compressor214
Evaporator215
Condenser216
Filter217
Filter head218
Pressure switch trinary219
Expansion valve220
Thermostat221
Test check222
Diagnosis of A/C system failure223
System malfunction224
The system doesn’t cool224
The compressor fails to prime224
Formation of frost outside the coolant filter and expansion valve224
The system undercool225
The system does not cool down enough225
Low air flow at evaporator outlet225
The system does not cool down enough225
The system cools down intermittently due to internal frosting226
Section 14 – Painting227
Paint227
Function227
Safety warnings227
Service227
Section 15 – Troubleshooting229
Troubleshooting229
Function229
Safety precautions229
Fault diagnosis230
Diesel engine230
Hydraulic motors233
Pumps236
Maximum pressure valve240
Check valve241
Direction adjustment valves241
Pressure adjustment valve242
Filters243
Pressure gauges243
Gearbox and torque converter244
Steering248
Overload control system249
Braking system250
Inching252
Section 16 – Technical Data254
Torque wrench setting253
Conversion charts and formulas254
Section 17 – Graphic Symbols257
Hydraulic Graphic Symbols257
Electrical Graphic Symbols273
Section 18 – Schematics279
Hydraulic schematic281
Components list282
Hydraulic schematic284
Brake system schematic285
Spreader 286
Electric diagram287
Section A288
Index289
Legenda290
Colour codes290
Electric system components291
Graphic symbols for diagrams292
Section B294
Electric diagram295
Components list315
X – Plugs / connectors / terminal blocks315
D – Devices317
E – Warning lamps / beams / pilot lights318
F – Fuses320
G – Batteries / alternator322
H – Acoustic indicators322
K – relays323
M – Electric motors325
Q – Switches / bush buttons326
R – Heating elements / resistors327
S – Sensors / transducers328
V – Diodes330
Y – Soleinoid valves331
General layout333
Heaters electric box334
X60 – Engine/gearbox signal24 pole plug335
X18 – X17 Spreader – Piggyback336
X20 – X19 Boom – Damping cells337
Section C338
Electric box layout339
Power electric box340
Logic electric box345
Joystick board347
Piggyback board350
Stabilizer board352
Terminal blocks layout354
Section D355
Dashboard layout356
Steering column358
Left panel360
Right panel361
Joystick column362
Cabin uses364
Dead man device365
X07 – Antitipping device input plug366
X08 – Antitipping device output plug367
Cabin368
Spreader SRP2/45372
Spreader layout373
Spreader wiring374
Components list376
Main electric box layout377
Electric box on rotator layout378
LH / RH side electric box layout 379
Spreader board380
Electric diagram381
Spare parts388
Cunsulting the catalogue391
Sub groups number index400
Index432
Groups index476

IMAGES PREVIEW OF THE MANUAL: