Fantuzzi Reggiane Terex CS 45 KS Operator & Parts manual + Electrical & Hydraulic Diagrams Manual -

Fantuzzi Reggiane Terex CS 45 KS Operator & Parts manual + Electrical & Hydraulic Diagrams Manual - PDF DOWNLOAD

FILE DETAILS:

Fantuzzi Reggiane Terex CS 45 KS Operator & Parts manual + Electrical & Hydraulic Diagrams Manual - PDF DOWNLOAD

Language : English
Pages :768
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Fantuzzi Reggiane Terex CS 45 KS Operator & Parts manual + Electrical & Hydraulic Diagrams Manual - PDF DOWNLOAD

Operator & Maintenance Manual 1
Operator's Manual 3
Index 5
Introduction 7
Foreword 7
Use of the manual 7
Symbols used in the manual 8
Sign plates 8
General Information 9
General safety precautions 9
Instructions for truck operation and use 10
Warning notices 10
Personnel training 10
Operator's responsibilities 11
Warranty 11
After-sales service 11
Dismantling and scrapping the truck 12
Product disposal 12
First aid 12
Sign Plate 13
Sign Plate Spreader 14
Load chart 15
Section 1 - General Information 17
General description and positioning 17
Dimensions RS 55 18
Technical specifications 19
Only for machine having movable cab 20
Important notice regarding braking 21
Section 2 - General safety 23
General Information 21
Local laws 21
Using common sense 23
Terminology 24
Safety responsibility of the operator 25
General operating guidelines for safe operation 26
Protection 29
Get on and get down 29
Sealt belt 27
Electric line 30
Operating in wind 30
Scapping the machine 32
Section 3 - Safety guidelines 33
Communication between operator and groundcrew 33
Recommended safety guidelines for groundcrew 34
Responsibilities of the groundcrew for safe operation 35
Section 4 - Operator’s controls 37
Introduction 37
Instrument layout in cab 38
Dashboard 39
Pedals 40
Brake pedal with switch 40
Instruments 41
Indicator lights 41
Upper beam headlight indicator 39
Blocked oil filter indicator 39
Blocked air filter indicator 39
Low transmission oil level indicator 41
Parking brake indicator 40
Side light indicator 40
Direction indicator working indicator 42
Neutral gear engaged indicator 41
Twistlocks light 43
Fault indicator in lubrication system 43
Control switches 44
Front windshield wiper and washer 42
upper windshield wiper 42
Rear windshield wiper 42
Window Defrosters 44
Parking brake button 43
Emergency button 43
Work light switch 45
Keyboard of digicontrol 46
Positioning spreader 47
Grease pump button 47
Devices for handling of container JBHunt 48
Keys 49
Ignition key 49
Gear change mode selection key 49
Auxiliary emergency pump ignition key 49
Safety bypass keys 50
By-pass Activation Key 50
Lifting bypass key 50
Drop-stop bypass key 51
Twistlock bypass key 51
Safety System by-pass key 51
Electric compartment 52
Ventilation system control panel 53
Gear selector 54
Direction indicator - Horn - Lights lever 55
Joystick control 56
Telescopic arm movements 57
Spreader translation and rotation controls 58
Spreader side-sloping function 58
Twistlock rotation controls 59
Spreader 20’ - 40’ button 59
Procedure Hooking/Release for container JBHunt 60
Seat adjustments 62
Section 5 - Operating procedures 63
Introduction 63
Pre-operational inspection 65
Motor Oil Level 66
Motor coolant level 67
Hydraulic Oil Level 68
Transmission oil level 68
Leaks 69
Fuel tank 70
Tyres 71
Operator’s Cab 72
Operator ’s Controls 72
Dry powder fire extinguisher (optional) 72
Structure 73
Lights 73
Warning Devices 74
Windshield Wipers 74
Welding 75
Engine start-up procedures 76
Normal Start 77
Cold Weather Start 78
Using Booster Batteries or Starting Generators 79
Machine heating up procedure 81
Stopping the engine 82
Driving 83
Traslazioni 84
General information 84
Speed 85
Operating on gradients (slopes) 77
Steering 86
Load Handling 87
Lifting unit controls 87
Picking up a stacked container 88
Procedure for picking up a stacked container 89
Stacking a container 90
Container stacking procedure 91
Parking procedures 92
Towing 93
Section 6 - Warranty 95
General Warranty Conditions 95
International Warranty 97
Introduction 89
Production Changes 89
Warranty Period 97
Test prior to delivery 98
Items covered by the warranty 99
Maintenance Manual101
Index103
Introduction105
Section 1 - General Information107
General information107
Personnel employed 99
Inspection schedule107
General precaution concerning maintenance108
Check register109
Reading the symbols in the manual110
System maintenance111
Introduction111
Preventive maintenance111
Inspection111
Restoration111
Programming maintenance111
Hydraulic systems111
Inspections112
Maintenance113
Repairs115
Eliminating faults115
Repair of hydraulic components116
Electrical systems117
Inspections117
Maintenance and repair117
Section 2 - Planned Maintenance119
How to refer to the maintenance instructions119
List of checks for maintenance120
General filling instructions126
Filling table127
CS 75127
CS KC - KM128
CS KL - KS - RS 50 - RS 55129
Oil comparison table130
Section 3 - Structure131
Main frame131
Function123
Safety precautions123
Service131
Pins133
Function125
Safety precautions125
Service133
Section 4 - Diesel Engine135
Diesel motor135
Radiator136
Funtion128
Safety precaution128
Service136
Fume exhaust system137
Function129
Safety precautions129
Service137
Fuel system138
Function130
Safety precaution130
Service138
Section 5 - Transmission139
Transmission139
Automatic transmission140
Section 6 - Drive axle141
Differential axle141
Function141
Safety precautions142
Service143
Cardan shafts144
Function144
Safety precautions136
Service144
Section 7 - Steering axle145
Steering axle145
Function137
Safety precautions145
Service146
Axle structure147
Section 8 - Wheels149
Wheels149
Function141
Safety precautions149
Service150
Wheel and tyre fitting152
Materials required152
First stage152
Second Stage145
Third stage153
Fourth Stage154
Fifth Stage155
Periodical maintenance156
Procedure156
Tyre removal157
Removal procedure157
Rims158
Maintenance158
Checking the rims159
Section 9 - Boom161
Telescopic Arm161
Function161
Safety precaution162
Service154
Section 10 - Equipment167
Spreader SRP 45 JBH167
Function167
Safety precautions168
Technical specifications169
Procedure for replacing twistlocks171
Maintenance172
Devices for handling of container JBHunt173
Pin for JBHunt container hooking174
Greasing points175
Rotation reduction gears176
Section 11 - Hydraulic system177
Hydraulic system177
Safety precautions177
Hydraulic fluid sump178
Function178
Safety precautions178
Service178
Pumps180
Function180
Safety precautions180
Service181
Considerations181
Motors182
Function182
Service182
Hydraulic cylinders183
Function183
Safety precautions183
Service183
Hydraulic accumulators184
Function184
Safety precautions184
Service184
Fluid cooling circuit185
Function185
Safety precautions185
Service185
Distributors186
Function186
Safety precautions186
Service186
Section 12 - Electrical System187
Batteries187
Function187
Safety precautions187
Service187
Limit switch188
Function188
Safety precautions188
Service188
Electrical controls189
Function189
Safety precautions189
Service189
Section 13 - Air Conditioning System191
Refrigeration cycle diagram191
Heating system - conditioner192
Heating evaporator unit193
Compressor194
Evaporator195
Condenser196
Filter197
Filter head198
Pressure switch trinary199
Expansion valve200
Thermostat201
Test check202
Diagnosis of A/C system failure203
System malfuction204
The system doesn't cool204
The system undercool205
Section 14 - Painting207
Paint207
Function207
Safety warnings207
Service207
Section 15 - Troubleshooting209
Troubleshooting209
Function209
Safety precautions209
Fault diagnosis210
Diesel engine210
Hydraulic motors212
Pumps214
Maximum pressure valve217
Direction adjustment valves218
Pressure adjustment valve219
Filters220
Pressure gauges220
Gearbox and torque converter221
Steering221
Overload control system223
Braking system224
Section 16 - Technical Data227
Torque wrench setting227
Conversion chart and formulas228
Section 17 - Graphic Symbols231
Hydraulic Graphic Symbols231
Electrical Graphich Symbols247
Section 18 - Schematics253
Hydraulic System 0
Electrical System 0
Hydraulic schematic255
Components list 0
Hydraulic schematic256
Brake system schematic257
Spreader258
Electric diagram259
Legenda260
Plug and junction strip list262
Components list263
Wiring diagram268
Can wiring283
EB1 - main electric boc284
cabin electric box EB3285
EB2 - Front electric box286
Arm electric box EB8287
Load cells el box EB7288
Cables289
PLC1 POWERTRONIC 68 POLE PUG309
I/O EXPANSION BOARD DB15 PLUG311
Spreader JBH312
Plug and junction strip list313
Components list314
Wiring diagram316
Electric box325
Wiring layout326
CABLE LIST327
Spare parts336
Consulting the catalogue339
Information to be given with orders343
Spare parts purchasing and order confirmation form346
Sub groups number index348
Index375
Groups index416

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