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Ferrari F430 Spider Workshop Manual – PDF DOWNLOAD
Ferrari F430 Spider Workshop Manual – PDF DOWNLOAD
FILE DETAILS:
Ferrari F430 Spider Workshop Manual – PDF DOWNLOAD
Language : English
Pages : 1269
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Ferrari F430 Spider Workshop Manual – PDF DOWNLOAD
CONSULTING THE MANUAL:
- The manual si divided into sections each of which is identified by means of a letter. Each section
is divided into chapters each of which is identified by the letter of the section to which it
belongs followed by a sequential number. - Each chapter is in turn divided into paragraphs identified by the letter of the section, the number
of the chapter and by a sequential number separated by a period. - This system enables reference to be made to chapters or paragraphs of other sections.
- The index at the start of each section allows the reader to determine which chapter and paragraph
to refer to for information about a given subject. - The text includes illustrations showing the parts referred to in the text with numerical
codes as an aid to understanding.
USER OF THE MANUAL:
- This publication is produced by FERRARI Technical Service as an aid to servicing FERRARI cars.
- The manual is addressed to expert technicians capable of correctly and safely servicing and repairing FERRARI cars.
- Attempting to work on the car without the necessary training can be a source of hazard for the technician and driver and also lead to damage of the car itself.
TABLE OF CONTENTS:
Ferrari F430 Spider Workshop Manual – PDF DOWNLOAD
F430 Spider Workshop Repair Manual.......................................................................... 1 General Index............................................................................................ 1 General Information.................................................................................. 1 A CAPACITIES AND MAINTENANCE..................................................................... 27 A1 CAPACITIES................................................................................ 27 A1.01 CHARACTERISTICS OF THE FLUIDS USED................................................. 27 A1.02 REFILL SERVICING TABLE............................................................. 28 A2 SCHEDULED MAINTENANCE SERVICES............................................................ 27 A2.01 PRE-DELIVERY CHECKS................................................................ 29 A3 MAINTENANCE PROCEDURES.................................................................... 32 A3.01 LEVEL CHECK AND REPLACEMENT OF ENGINE OIL AND FILTER............................... 32 A3.02 CHECKING AND CHANGING THE GEARBOX-DIFFERENTIAL OIL................................. 38 A3.03 REPLACING THE AUXILIARY DEVICES BELT............................................... 43 A3.04 CHECKING AND AND REPLACING THE SPARK PLUGS......................................... 46 A3.05 CHECKING THE BLOW-BY SYSTEM LINES AND CONNECTIONS.................................. 48 A3.06 CHECKING THE COOLING SYSTEM LINES AND CONNECTIONS.................................. 49 A3.07 CHECKING THE INJECTION AND IGNITION SYSTEM LINES AND CONNECTIONS................... 53 A3.08 REPLACING THE ACTIVE CARBON FILTER................................................. 55 A3.09 REPLACING THE OXYGEN SENSOR AND THERMOCOUPLE....................................... 57 A3.10 REPLACING THE AIR FILTERS.......................................................... 63 A3.11 REPLACING THE AIR CONDITIONING AND HEATING SYSTEM'S FILTER......................... 65 A3.12 CHECKING THE EXHAUST SYSTEM CONNECTIONS............................................ 66 A3.13 CHECKING THE EMISSION LEVELS....................................................... 67 A3.14 CHECKING THE BRAKE AND CLUTCH SYSTEM FLUID LEVELS.................................. 68 A3.15 CHECKING THE OIL LEVEL FOR THE "F1" GEARBOX SYSTEM AND ELECTRONIC DIFFERENTIAL.... 69 A3.16 CHECKING THE HYDRAULIC STEERING FLUID LEVEL........................................ 70 A3.17 INSPECTING THE THE BRAKING SYSTEM.................................................. 71 A3.18 CHECKING THE SERVICE BRAKES AND REPLACING THE PADS................................. 73 A3.19 CHECKING THE SERVICE/PARKING BRAKE OPERATION AND BACKLASH CONTROL.................. 85 A3.20 CHECKING THE SUSPENSION COMPONENTS................................................. 86 A3.21 CHECKING THE STEERING COMPONENTS................................................... 89 A3.22 CHECKING THE VEHICLE GEOMETRY...................................................... 91 A3.23 INSPECTING THE AIR CONDITIONING AND HEATING SYSTEM................................. 92 A3.24 CHECKING AND LUBRICATING THE HINGES AND ADJUSTMENT PARTS........................... 94 A3.25 CHECKING THE OPERATION AND FASTENING OF THE SEATS AND SEAT BELTS................... 97 A3.26 CHECKING AND RECHARGING THE BATTERY................................................ 99 A3.27 CHECKING ABSORPTION AND RE-CHARGING THE ALTERNATOR................................. 103 A3.28 CHECKING THE HEADLIGHT AIMING...................................................... 104 A3.29 CHECKING THE METAL SHEETS AND CHASSIS.............................................. 106 A3.30 AIRBAG REPLACEMENT................................................................. 107 A3.31 REPLACING THE PRETENSIONERS........................................................ 108 A3.32 LEATHER INTERIOR TREATMENT......................................................... 109 A3.33 CHECKING THE WHEELS AND TYRES...................................................... 110 B ENGINE......................................................................................... 111 B1 GENERAL INFORMATION....................................................................... 111 B1.01 TECHNICAL FEATURES................................................................. 111 B1.02 SPECIFIC TOOLING/EQUIPMENT......................................................... 112 B1.03 TIGHTENING TORQUES................................................................. 113 B2 REMOVING THE COMPLETE ENGINE ASSEMBLY..................................................... 116 B2.01 REMOVING THE COMPLETE ENGINE ASSEMBLY.............................................. 116 B2.02 REFITTING THE COMPLETE ENGINE ASSEMBLY............................................. 129 B3 ENGINE OVERHAUL........................................................................... 141 B3.01 COUPLING DATA AND WEAR LIMITS...................................................... 141 B3.02 REMOVING THE COMPONENTS............................................................ 142 B3.03 CHECKING THE COMPONENTS............................................................ 143 B3.04 REFITTING THE COMPONENTS........................................................... 144 B3.05 HYDRAULIC SEAL TEST................................................................ 145 B4 LUBRICATION SYSTEM........................................................................ 111 B4.01 SYSTEM DIAGRAM..................................................................... 111 B4.02 OIL FILTER......................................................................... 111 B4.03 OIL TANK........................................................................... 111 B4.04 OIL GAS AND VAPOUR RECIRCULATION................................................... 111 B5 COOLING SYSTEM............................................................................ 146 B5.01 SYSTEM DIAGRAM..................................................................... 146 B5.02 WATER/OIL PUMP..................................................................... 148 B5.03 THERMOSTATIC VALVE................................................................. 156 B5.04 WATER RADIATORS.................................................................... 158 B5.05 EXPANSION TANK..................................................................... 175 B5.06 WATER/OIL HEAT EXCHANGER........................................................... 177 B5.07 FILLING THE SYSTEM................................................................. 183 B6 FUEL SUPPLY SYSTEM........................................................................ 185 B6.01 FUEL SUPPLY SYSTEM DIAGRAM......................................................... 185 B6.02 FUEL VAPOUR EMISSIONS DIAGRAM...................................................... 186 B6.03 FUEL PUMP UNIT..................................................................... 187 B6.04 FUEL LEVEL GAUGE................................................................... 191 B6.05 PRESSURE REGULATOR................................................................. 193 B6.06 MULTI-FUNCTION AND VENTILATION VALVES.............................................. 194 B6.07 FUEL TANK.......................................................................... 195 B6.08 MOTOR-DRIVEN THROTTLE BODY......................................................... 202 B6.09 FUEL SUPPLY SYSTEM PRESSURE TEST................................................... 207 B7 AIR INTAKE AND EXHAUST SYSTEM............................................................. 209 B7.01 AIR INTAKE SYSTEM.................................................................. 209 B7.02 INTAKE MANIFOLD.................................................................... 214 B7.03 AIR INTAKE......................................................................... 225 B7.04 PNEUMATIC ACTUATION SYSTEM......................................................... 227 B7.05 EXHAUST SYSTEM DIAGRAM............................................................. 232 B7.06 CATALYTIC CONVERTER................................................................ 234 B7.07 SILENCER........................................................................... 237 B7.08 EXHAUST MANIFOLD................................................................... 246 C INJECTION-IGNITION............................................................................. 250 C1 GENERAL INFORMATION....................................................................... 250 C1.01 SPECIFICATIONS..................................................................... 250 C1.02 TIGHTENING TORQUES................................................................. 251 C2 SENSORS................................................................................... 252 C2.01 TIMING SENSOR...................................................................... 252 C2.02 RPM SENSOR......................................................................... 256 C2.03 AIR FLOW METER..................................................................... 258 C2.04 COOLANT TEMPERATURE SENSOR......................................................... 261 C2.05 ACCELERATOR PEDAL POSITION SENSOR.................................................. 264 C2.06 OXYGEN SENSORS (LAMBDA SENSOR)..................................................... 266 C2.07 DETONATION SENSOR.................................................................. 269 C3 ACTUATORS................................................................................. 270 C3.01 FUEL PUMP.......................................................................... 270 C3.02 ELECTRO-INJECTORS.................................................................. 274 C3.03 COIL............................................................................... 280 C3.04 TIMING VARIATOR CONTROL SOLENOID VALVE............................................. 284 C3.05 EXHAUST BY-PASS SOLENOID VALVE..................................................... 285 C3.06 SOLENOID VALVE FOR INTAKE MANIFOLD ACTUATION....................................... 289 C3.07 DIAGNOSTICS PUMP AND FILTER........................................................ 291 C3.08 ANTI-EVAPORATION SYSTEM SOLENOID VALVE............................................. 292 C4 PROCEDURES................................................................................ 294 C4.01 REPLACING THE MOTRONIC ECU......................................................... 294 D CLUTCH - GEARBOX - DIFFERENTIAL................................................................ 298 D1 GENERAL INFORMATION....................................................................... 298 D1.01 TECHNICAL FEATURES................................................................. 298 D1.02 SPECIFIC TOOLING/EQUIPMENT......................................................... 299 D1.03 STANDARD TOOLING/EQUIPMENT......................................................... 300 D1.04 TIGHTENING TORQUES................................................................. 301 D2 DETACHING THE ENTIRE GEARBOX- DIFFERENTIAL ASSEMBLY....................................... 302 D2.01 REMOVING THE COMPLETE GEARBOX-DIFFERENTIAL ASSEMBLY................................ 302 D2.02 REFITTING THE COMPLETE GEARBOX-DIFFERENTIAL ASSEMBLY............................... 314 D3 CLUTCH.................................................................................... 325 D3.01 REPLACING THE COMPONENTS........................................................... 325 D3.02 ADJUSTING THE CLUTCH PEDAL TRAVEL (MECHANICAL GEARBOX)............................. 339 D3.03 CLUTCH CONTROL HYDRAULIC SYSTEM.................................................... 340 D3.04 SYSTEM BLEEDING.................................................................... 341 D4 GEARBOX................................................................................... 343 D4.01 REPLACING THE EXTERNAL COMPONENTS.................................................. 343 D4.02 REPLACING AND ADJUSTING THE CONTROL CABLES (MECHANICAL GEARBOX).................... 356 D4.03 REPLACING THE GEARBOX LEVER HOUSING (MECHANICAL GEARBOX)........................... 357 D4.04 REMOVING/REFITTING THE GEARBOX MOUNTING MOVABLE FRAME.............................. 358 D4.05 GEARBOX OVERHAUL................................................................... 366 D5 DIFFERENTIAL - AXLE SHAFTS................................................................ 367 D5.01 REPLACING THE COMPONENTS........................................................... 367 D5.02 ELECTRONIC DIFFERENTIAL (E-DIFF)................................................... 368 D5.03 AXLE SHAFT......................................................................... 376 D6 ELECTRONICALLY-CONTROLLED GEARBOX (F1).................................................... 379 D6.01 GENERAL INFORMATION................................................................ 379 D6.02 REPLACING THE ELECTRONIC CONTROL UNIT (TCU)........................................ 381 D6.03 HYDRAULIC SYSTEM................................................................... 383 D6.04 POWER UNIT......................................................................... 384 D6.05 ACTUATORS.......................................................................... 385 D6.06 MEASURING SENSORS AND SIGNAL SWITCHES.............................................. 386 D6.07 F1 CONTROLS........................................................................ 387 D6.08 CENTRING THE GEAR SHIFT-SELECTION ACTUATOR LEVER (FINGER).......................... 389 E STEERING....................................................................................... 392 E1 GENERAL INFORMATION....................................................................... 392 E1.01 TECHNICAL FEATURES................................................................. 392 E1.02 HYDRAULIC SYSTEM DIAGRAM........................................................... 393 E1.03 TIGHTENING TORQUES................................................................. 394 E2 COMPONENTS................................................................................ 395 E2.01 HYDRAULIC STEERING PUMP............................................................ 395 E2.02 STEERING BOX....................................................................... 400 E2.03 HYDRAULIC STEERING TANK............................................................ 410 E2.04 COOLING COIL....................................................................... 412 E2.05 STEERING COLUMN.................................................................... 413 E3 PROCEDURES................................................................................ 425 E3.01 FILLING THE HYDRAULIC STEERING PUMP................................................ 425 E3.02 FILLING AND DRAINING THE SYSTEM.................................................... 426 F SUSPENSIONS AND WHEELS......................................................................... 427 F1 GENERAL INFORMATION....................................................................... 427 F1.01 TECHNICAL FEATURES................................................................. 427 F1.02 TIGHTENING TORQUES................................................................. 428 F1.03 SPECIFIC TOOLING/EQUIPMENT......................................................... 429 F2 COMPONENTS................................................................................ 430 F2.01 HUB-HOLDER STUB AXLE............................................................... 430 F2.02 WHEEL BEARINGS..................................................................... 441 F2.03 SUSPENSION ARMS AND TIE-RODS....................................................... 442 F2.04 FLAMBLOCK - BALL JOINTS............................................................ 457 F2.05 SHOCK ABSORBERS.................................................................... 467 F2.06 STABILIZER BARS.................................................................... 482 F2.07 WHEEL RIMS......................................................................... 487 F2.08 TYRES.............................................................................. 488 F3 PROCEDURES................................................................................ 392 F3.01 REMOVING THE COMPLETE FRONT SUSPENSION............................................. 392 F3.02 REMOVING THE COMPLETE REAR SUSPENSION.............................................. 392 F3.03 REPLACING THE FRONT WHEEL BEARING.................................................. 392 F3.04 REPLACING THE REAR WHEEL BEARING................................................... 392 F3.05 CHECKING AND ADJUSTING WHEEL ALIGNMENT............................................. 392 F3.06 WHEEL REPLACEMENT.................................................................. 392 F3.07 WHEEL BALANCING.................................................................... 392 F4 SHOCK CALIBRATION SYSTEM.................................................................. 489 F4.01 SYSTEM DIAGRAM..................................................................... 489 F4.02 SYSTEM COMPONENTS.................................................................. 491 F5 TYRE PRESSURE MONITORING SYSTEM (OPTIONAL)................................................ 494 F5.01 SYSTEM DIAGRAM..................................................................... 494 F5.02 COMPONENTS......................................................................... 498 G CST AND BRAKING SYSTEM......................................................................... 503 G1 GENERAL INFORMATION....................................................................... 503 G1.01 TECHNICAL FEATURES................................................................. 503 G1.02 BRAKING SYSTEM DIAGRAM............................................................. 505 G1.03 TIGHTENING TORQUES................................................................. 506 G2 COMPONENTS................................................................................ 507 G2.01 BRAKE SERVO / PUMP................................................................. 507 G2.02 BRAKE FLUID TANK................................................................... 513 G2.03 PEDAL BOARD........................................................................ 517 G2.04 BRAKE CALIPERS..................................................................... 518 G2.05 BRAKE DISCS........................................................................ 520 G2.06 HAND BRAKE......................................................................... 523 G2.07 ABS/ASR ELECTRO-HYDRAULIC UNIT..................................................... 528 G3 PROCEDURES................................................................................ 534 G3.01 REPLACING THE SERVICE BRAKE CALIPERS............................................... 534 G3.02 FILLING AND BLEEDING THE BRAKE SYSTEM.............................................. 542 G3.03 REPLACING THE HAND BRAKE PADS...................................................... 545 G3.04 REPLACING THE HAND BRAKE CALIPER................................................... 548 G3.05 HAND BRAKE ADJUSTMENT.............................................................. 551 G3.06 ADJUSTING THE BRAKE PEDAL AND BRAKE SWITCH POSITION................................ 552 G4 CST SYSTEM................................................................................ 558 G4.01 CST SYSTEM FEATURES................................................................ 558 G4.02 CST COMPONENTS..................................................................... 559 H INSTRUMENTS AND CONTROLS....................................................................... 561 H1 INSTRUMENTS............................................................................... 561 H1.01 INSTRUMENT PANEL................................................................... 561 H1.02 WARNING LIGHTS..................................................................... 570 H1.03 MULTI-FUNCTION DISPLAY............................................................. 576 H1.04 INSTRUMENT FUNCTION AND CLOCK ADJUSTMENT BUTTONS................................... 582 H1.05 TIGHTENING TORQUES................................................................. 587 H2 CONTROLS.................................................................................. 588 H2.01 POSITIONS IN THE VEHICLE........................................................... 588 H2.02 IGNITION SWITCH.................................................................... 591 H2.03 SWITCHES/PUSH BUTTONS.............................................................. 593 H2.04 DOOR CONTROLS...................................................................... 609 H2.05 POWER WINDOWS...................................................................... 614 H2.06 STEERING WHEEL..................................................................... 618 H2.07 STEERING WHEEL LEVERS.............................................................. 621 H2.08 INTERNAL AND EXTERNAL REAR VIEW MIRRORS............................................ 627 H2.09 INTERNAL LIGHTS.................................................................... 629 H2.10 HAND BRAKE LEVER................................................................... 632 H2.11 GEAR SELECTION LEVER (MECHANICAL GEARBOX).......................................... 635 H2.12 ASHTRAY - CIGARETTE LIGHTER........................................................ 636 H2.13 LID AND FUEL TANK DOOR OPENING DEVICES............................................. 637 H2.14 SEAT CONTROL....................................................................... 654 H2.15 RADIO SYSTEM AND ACCESSORIES....................................................... 660 H2.16 ACCELERATOR CONTROL................................................................ 661 H3 SAFETY SYSTEMS............................................................................ 664 H3.01 ALARM SYSTEM....................................................................... 664 H3.02 AIRBAG............................................................................. 676 H3.03 SEAT BELTS......................................................................... 686 H3.04 INERTIA SWITCH..................................................................... 696 H3.05 EXTINGUISHER (OPTIONAL)............................................................ 700 H4 DRIVING THE VEHICLE....................................................................... 701 H4.01 BREAKING IN........................................................................ 701 H4.02 IGNITION AND GEAR SHIFTING (MECHANICAL GEARBOX).................................... 702 H4.03 IGNITION AND GEAR SHIFTING (ELECTRONICALLY-CONTROLLED GEARBOX)..................... 703 H4.04 DRIVING THE VEHICLE................................................................ 710 H4.05 PARKING............................................................................ 717 I AIR CONDITIONING AND HEATING SYSTEM............................................................ 719 I1 GENERAL INFORMATION....................................................................... 719 I1.01 SYSTEM DIAGRAM..................................................................... 719 I1.02 CONTROLS........................................................................... 722 I1.03 TIGHTENING TORQUES................................................................. 728 I2 COMPONENTS................................................................................ 729 I2.01 COMPRESSOR......................................................................... 729 I2.02 CONDENSER.......................................................................... 733 I2.03 DEHYDRATOR FILTER.................................................................. 735 I2.04 PRESSURE SWITCH.................................................................... 740 I2.05 EXPANSION VALVE.................................................................... 744 I2.06 HEATER / EVAPORATOR................................................................ 745 I2.07 PROPORTIONAL VALVE (TGK)........................................................... 746 I2.08 RECIRCULATION PUMP................................................................. 750 I2.09 SENSORS............................................................................ 753 I2.10 ADJUSTMENT ECU..................................................................... 756 I3 MAINTENANCE PROCEDURES.................................................................... 757 I3.01 SYSTEM BLEEDING.................................................................... 757 I3.02 SYSTEM FILLING..................................................................... 759 I4 CHECKS.................................................................................... 760 I4.01 CHECKING AND TOPPING UP THE COMPRESSOR OIL LEVEL................................... 760 I4.02 CHECKING THE EXPANSION VALVE....................................................... 761 I4.03 CHECKING THE PRESSURE GAUGE........................................................ 762 I4.04 CHECKING THE ELECTRIC FAN OPERATION................................................ 763 L ELECTRICAL SYSTEM.............................................................................. 764 L1 GENERAL INFORMATION....................................................................... 764 L1.01 SPECIFICATIONS..................................................................... 764 L1.02 KEY-OPERATED CIRCUITS.............................................................. 765 L1.03 LIGHTS............................................................................. 766 L1.04 TIGHTENING TORQUES................................................................. 767 L2 COMPONENTS................................................................................ 768 L2.01 BATTERY............................................................................ 768 L2.02 BATTERY MASTER SWITCH.............................................................. 769 L2.03 GENERATOR/ALTERNATOR............................................................... 771 L2.04 STARTER MOTOR...................................................................... 774 L2.05 WINDSCREEN WIPER MOTOR............................................................. 778 L2.06 HEADLIGHTS......................................................................... 783 L2.07 TAILLIGHTS......................................................................... 790 L2.08 DIRECTION INDICATORS............................................................... 795 L2.09 ECU LOCATION....................................................................... 797 L2.10 FUSES AND RELAYS BOXES............................................................. 798 L2.11 HORN............................................................................... 809 L2.12 DIAGNOSIS TESTER PLUG.............................................................. 810 L3 OPERATIONS AND CHECKS..................................................................... 812 L3.01 CHECKING THE ELECTRICAL SYSTEM ABSORPTION.......................................... 812 L3.02 CHECKING THE BATTERY CHARGE LEVEL.................................................. 813 L3.03 RECHARGING THE BATTERY............................................................. 815 M BODYWORK PARTS................................................................................. 818 M1 GENERAL INFORMATION....................................................................... 818 M1.01 TIGHTENING TORQUES................................................................. 818 M2 EXTERNAL PARTS............................................................................ 821 M2.01 ENGINE COMPARTMENT LID............................................................. 821 M2.02 LUGGAGE COMPARTMENT LID............................................................ 830 M2.03 FRONT BUMPER....................................................................... 833 M2.04 REAR BUMPER........................................................................ 837 M2.05 WHEELHOUSE......................................................................... 843 M2.06 WINDSCREEN......................................................................... 847 M2.07 WINDSCREEN WIPERS.................................................................. 854 M2.08 WINDSCREEN WASHER.................................................................. 857 M2.09 WINDSCREEN OUTER-EDGE STRIP........................................................ 863 M2.10 DOOR BAY STRIPS AND COVERING....................................................... 865 M2.11 DOORS.............................................................................. 875 M2.12 UNDERFLOOR SECTIONS................................................................ 900 M2.13 ENGINE COMPARTMENT GUARDS.......................................................... 909 M2.14 HEADLIGHT WASHERS.................................................................. 911 M2.15 FUEL TANK FILLER NECK.............................................................. 917 M2.16 FUEL TANK CAP FLAP................................................................. 920 M3 INTERNAL COMPONENTS....................................................................... 923 M3.01 DASHBOARD.......................................................................... 923 M3.02 TUNNEL............................................................................. 930 M3.03 SEATS.............................................................................. 934 M3.04 PASSENGER COMPARTMENT TRIM PANELS.................................................. 938 M3.05 ENGINE INSPECTION LID.............................................................. 950 M3.06 LUGGAGE COMPARTMENT COVERING PANEL................................................. 952 M4 PAINTING.................................................................................. 958 M4.01 SANDING AND CLEANING............................................................... 958 M4.02 USE OF HARDENERS AND DILUENTS...................................................... 959 M4.03 PREPARING AND PAINTING THE ALUMINIUM SHEETS........................................ 960 N SOFT TOP....................................................................................... 972 N1 SOFT TOP SYSTEM........................................................................... 972 N1.01 GENERAL INFORMATION................................................................ 972 N1.02 SPECIFIC TOOLING AND TIGHTENING TORQUES............................................ 975 N1.03 CONTROLS AND SIGNALS............................................................... 977 N1.04 ECU................................................................................ 980 N1.05 POSITION SENSORS................................................................... 983 N1.06 HYDRAULIC SYSTEM................................................................... 985 N1.07 TOP OPENING/CLOSING SEQUENCE....................................................... 995 N1.08 TOP EMERGENCY CLOSING.............................................................. 999 N1.09 ACTUATORS..........................................................................1006 N2 PROCEDURES WITH THE SOFT TOP INSTALLED....................................................1008 N2.01 REMOVING THE COMPLETE SOFT TOP.....................................................1008 N2.02 RE-ASSEMBLING THE COMPLETE SOFT TOP................................................1015 N2.03 REPLACING THE EXTERNAL TRIM PANEL..................................................1024 N2.04 REPLACING THE INSIDE TRIM PANEL....................................................1051 N2.05 REPLACING THE SOFT TOP REAR WINDOW.................................................1060 N2.06 REPLACING THE FRONT ROOF FRAME STRIP...............................................1073 N2.07 REPLACING THE SLAT WITH THE REAR ROOF FRAME STRIP..................................1079 N2.08 REPLACING THE PILLAR WITH STRIP....................................................1083 N2.09 REPLACING THE REAR ARCH STRIP......................................................1086 N2.10 REPLACING THE TENSIONING ROPES FOR THE EXTERNAL LINING.............................1090 N2.11 REPLACING THE GROOVED PIN AND THE MAIN MOUNT ARTICULATED LEVER.....................1106 N2.12 REPLACING THE FINNED POCKET SUPPORT JOINT TIE-ROD (TRIPLE JOINT)...................1115 N2.13 REPLACING THE COMPLETE SWING ARM...................................................1124 N2.14 REPLACING THE UNION ARM AND STRIP..................................................1132 N2.15 REPLACING THE REAR ROLL-BAR COVER..................................................1138 N2.16 REPLACING THE SOFT TOP RETAINER FLAP INSIDE THE BAY................................1142 N2.17 REPLACING THE THE SIDE FLAP MOTOR TRANSMISSION CABLE...............................1145 N2.18 REPLACING THE FRONT ROOF FRAME MICRO-SWITCHES......................................1152 N2.19 REPLACING THE COMPLETE CLOSING SETS AND RACKS......................................1158 N2.20 REPLACING THE PISTON CONTROLLING THE SOFT TOP CLOSING HOOKS........................1167 N2.21 REPLACING THE PISTON LINE CONTROLLING THE FRONT ROOF FRAME.........................1179 N2.22 REPLACING THE REAR COVER AND ITS MICROSWICTHES.....................................1188 N2.23 REPLACING THE SIDE FLAP............................................................1196 N2.24 REPLACING THE REAR KINEMATIC MECHANISM.............................................1202 N2.25 REPLACING THE SOFT TOP POSITION MICROSWITCHES IN THE BAY...........................1211 N2.26 REPLACING THE LEATHER ROLL-BAR COVERING............................................1214 N3 PROCEDURES WITH THE SOFT TOP REMOVED......................................................1219 N3.01 REPLACING THE FRONT ROLL-BAR COVERING AND SIDE FLAP MOUNTS.........................1219 N3.02 REPLACING THE SOFT TOP HOUSING BAY STRIPS..........................................1232 N3.03 REPLACING THE MAIN PISTON..........................................................1238 N3.04 REPLACING THE COVER DRIVING PISTON.................................................1246 N3.05 REPLACING THE HYDRAULIC UNIT.......................................................1256 N4 ADJUSTMENTS...............................................................................1261 N4.01 ADJUSTING THE PRESSURE OF THE FINNED POCKETS ON THE COVER..........................1261 N4.02 ADJUSTING THE SIDE FLAPS...........................................................1264 N5 DIAGNOSIS.................................................................................1267 N5.01 DIAGNOSIS..........................................................................1267
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