Forced Potato Super Simpson Remote Control System Operator’s Manual - PDF DOWNLOAD

Forced Potato Super Simpson Remote Control System Operator’s Manual - PDF DOWNLOAD

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Forced Potato Super Simpson Remote Control System Operator’s Manual - PDF DOWNLOAD

Language :English
Pages :313
Downloadable : Yes
File Type : PDF

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Forced Potato Super Simpson Remote Control System Operator’s Manual - PDF DOWNLOAD

Preface

• This document is intended as an operator's reference to the Super Simpson Remote Control System (Bucyrus 25M Miner Version). This version of the Super Simpson RCS (Remote Control System) is integrated into the electrical system of Bucyrus 25M Continuous Miners and is used to provide radio remote control and monitoring of the machine
• Other than is permitted by law, no part of this document may be reproduced, stored in a retrieval system or transmitted in any form or process without prior written consent of Forced Potato Incorporated. Every effort has been made to ensure the accuracy and correctness of the information presented within this document.
• However, Forced Potato does not provide guarantee of its correctness or accuracy. Other than is required by law, no warranty of any kind is expressed or implied. Copies of this manual, and other documentation pertaining to Forced Potato control system products, may be obtained by contacting Forced Potato directly.
• For all matters involving servicing or purchase of Super Simpson RCS (Bucyrus 25M Miner Version) control system components, please contact your Bucyrus representative or local Bucyrus service center

TABLE OF CONTENTS:

Forced Potato Super Simpson Remote Control System Operator’s Manual - PDF DOWNLOAD

Contents
Contents 2
(1) Preface 5
(2) lntroduction 6
(3) Safety Notice 7
(4) System Information 8
(5) Explanation of Terms 9
(6) Overview of Remote Equipment 10
"TITO" 10
(7) System Control Modes 14
Manual Mode 14
Remote Mode 15
Charging the Remote Control Console (TITO) 18
Cleaning the Remote Control Console (TITO) 21
(9) Using the Remote Control 23
Remote Console - Power On 24
Remote Console - Power Off 24
Remote Console - Emergency Stop 24
Remote Console - Fire Suppression 25
Remote Console - Pump Motor Control 26
Remote Console - Cutter Motors Control 27
Remote Console - Conveyor Motors Control 28
Remote Console - Fan Motor Control 29
Remote Console - Cutter Boom Raise/Lower 30
Remote Console - Gathering Pan Raise/Lower 30
Remote Console - Stabilizer Jack Raise/Lower 31
Remote Console - Conveyor Boom Control 32
Remote Console - Water Sprays Control 33
Remote Console - Head Lights Control 33
Remote Console - Tram Enable 34
Remote Console - Tram Track Control 34
Remote Console - Tram Speed Control 35
(10) Advanced Remote Features 36
Remote Console - Machine E-Stop Bypass 36
Remote Console - Breaker On and Off 38
Remote Console - Auxiliary Outputs 40
(11) Automatic and Special Features 41
Automatic Scrubber Fan Control 41
Super Simpson RCS (Bucyrus 25M Miner) Operator's Manual Page 2 of 312
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Fan Before Cutter Option 42
Pennsylvania Scrubber Fan Requirements 42
Methane Monitor Override Option 43
(12) Main Diagnostic Screen 44
(13) System Menu 45
To Enter the System Menu 46
To Return to REMOTE MODE 46
Moving Around in the System Menu 47
System Menu Pages and Options 48
Main Menu 49
Main Menu Option 1 - Diagnostics Mode 49
Main Menu Option 2 - Fault Log 51
Main Menu Option 3 - Hour Meters 53
Main Menu Option 4 - Fan Before Cutter 54
Main Menu Option 5 - Methane Monitor Override 55
Main Menu Option 6 - Any Key Fault Clear 56
(14) Main Menu Option 7 -Tradesman Setup Menu 57
Tradesman Option 1 - Solenoid Self Test 57
Tradesman Option 2 - Solenoid User Test 59
Tradesman Option 3 - Console Test 60
Tradesman Option 4- Date 61
Tradesman Option 5 - Time 62
Tradesman Option 6 - Motor Settings 63
(15) Main Menu Option 8 - Engineering Setup Menu 64
Engineering Option 7 - Clear Hour Meters 64
Engineering Option 8 - Clear Fault Log 65
Engineering Option 9 - Reset Defaults 66
Engineering Option 10 - System Configuration 67
Engineering Option 11 - Machine Configuration 69
Engineering Option 12 - Motors Configuration 72
Engineering Option 13 - Left Hand Tram Configuration 74
Engineering Option 14 - Right Hand Tram Configuration 75
Engineering Option 15 - Sump Settings 76
(16) Digital Inputs to Configure Radio Control Frequency 77
(17) System Fault Messages Error! Bookmark not defined
( 18) Control System Pin Outs 307
Super Simpson Receiver Control Unit Connector X1 - 35 Pin
Burndy Female 307
Super Simpson Receiver Control Unit Connector X2 - 19 Pin
Burndy Female 308
Super Simpson RCS (Bucyrus 25M Miner) Operator's Manual Page 3 of 312
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Super Simpson Receiver Control Unit Connector X3 - V35 Burndy
(34 Pin Female) 309
Super Simpson Receiver Control Unit Connector X4 - GAPL26 26
Pin Female 310
Super Simpson Battery Backup Power Supply Connector X5 - 8
Pin Burndy Female 310
Super Simpson Battery Backup Power Supply Connector X6 - 8
Pin Burndy Male 311
Super Simpson Receiver Control Unit Connector X7 - RS-422
Graphics Display 311
Super Simpson Receiver Control Unit Connector XS - RS-422
Data Logger 311
Super Simpson Display Unit (4X20 "Lil' Blue") Terminal
Connections J3, J4 311
Super Simpson 312
Programming A1 312
Super Simpson 312
Thermistor Module A2 CAN 312
Super Simpson Traction Unit Connector X10 - GAPL26 26 Pin
Male 313
Super Simpson RCS (Bucyrus 25M Miner) Operator's Manual Page 4 of 312

S.M 29/3/2025