Frontier Corn Heads CH2112 CH2208 Operator’s Manual(5XB00251) – PDF DOWNLOAD

Frontier Corn Heads CH2112 CH2208 Operator’s Manual(5XB00251) – PDF DOWNLOAD

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Frontier Corn Heads CH2112 CH2208 Operator’s Manual(5XB00251) – PDF DOWNLOAD

Language : English
Pages :96
Downloadable : Yes
File Type : PDF
Size:8.25 MB

DESCRIPTION

Frontier Corn Heads CH2112 CH2208 Operator’s Manual(5XB00251) – PDF DOWNLOAD

• Introduction
• READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages. (See your Frontier dealer to order.)
• THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it. MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners.
• Metric and inchfasteners may requirea speci􀀑cmetricorinch wrench. RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction the implement will travel when going forward. Introduction WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.)intheSpecicationsection
• Accuratelyrecord all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts.Filetheidenti􀀑cationnumbersinasecure place off the machine. WARRANTY is provided as part of Frontier’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certi􀀑cate which you should have received from your dealer.
• This warranty provides you the assurance that Frontier will back its products where defects appear within the warranty period. In some circumstances, Frontier also provides 􀀑eld improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modi- 􀀑ed to change its performance beyond the original factoryspeci􀀑cations,thewarrantywillbecomevoid and􀀑eldimprovementsmaybedenied.Settingfuel delivery above speci􀀑cations or otherwise overpowering machines will result in such action.

TABLE OF CONTENTS:

Frontier Corn Heads CH2112 CH2208 Operator’s Manual(5XB00251) – PDF DOWNLOAD

Item Page Item Page
Index
12-Row Auger Adjustment Only 45-11
50, 60 and 70 Series Combines with
Variable Speed Feeder House 35-3
9400, 9410, 9500, 9510, 9600 and 9610
Combines With Variable-Belt-Drive
Feeder House 35-3
A
Active Header Control Display 40-2
Adjust Corn Head Properly 35-1
Adjusting and Leveling Gatherer Points 45-1
Adjusting Auger 45-10
Adjusting Auger Drive Chain 45-12
Adjusting Deck Plates 45-4
Adjusting Gatherer Chain Flights 45-3
Adjusting Gatherer Chain Tension 45-3
Adjusting Row Unit Drive Chain 45-7
Adjusting Row Unit Drive Sprockets With
(ONLY) Fixed Speed Drive (Combines) 45-8
Adjusting Row Unit Drive Sprockets With
(ONLY) Fixed Speed Drive
(Corn Huskers) 45-10
Adjusting Row Unit Drive Sprockets With
(ONLY) Fixed Speed Drive
(Forage Harvesters) 45-9
Adjusting Slip Clutches 45-7
Adjusting Trash Knives 45-2
Adjust Row Spacing 45-5
Alternative and Synthetic Lubricants 50-2
Annually or Every 200 Hours of Operation 55-3
Armrest Functions 40-1
Attaching and Detaching Corn Head to
Forage Harvester or Corn Husker 20-10
Attaching Corn Head to Feeder House 20-1
Attaching Corn Head to Pre 60 Series
Combine 25-1
Auger 35-12
Auger Floor Clean Out Door 55-2
B
Beginning of Season Service 70-2
C
Calibration Error Codes 40-1
Center Gatherer Shields 30-1
Chopping Gear Cases (Optional) 35-10
Combines With Fixed Speed Feeder House 35-4
Corn Head Drive Speeds 35-2
Corn Head Engage/Disengage Drive 35-2
Corn Head Grease 50-1
Corn Head Safety Features 05-1
Coupling the Chain 45-11
Deck Plate Control Display 40-3
Description of Automatic Header Height
Control System 40-4
Detaching Corn Head from Feeder House 20-6
Drive and Operate Carefully 35-1
Ear Savers 35-8
End of Season Service 70-1
Every 1000 Hours of Operation 55-6
Feeder House Latching Pins (Cleanout) 20-9
Feeder House Manual Unlatching 20-10
Gatherers 35-5
Grease 50-1
Harvesting Corn With Weakened or
Broken Stalks 35-4
Harvesting Popcorn 35-4
Header Warning Light Bulb Replacement 65-8
Height Sensing and Active Header Float
Pressure Sensitivity (Automatic
Functions) 40-5
Hydraulic Adjustable Deck Plates 35-9
Hydraulic Cylinder Safety Stop 55-1, 65-1
Keep Machines Secure 75-2
Latching Cable Shear Screw Location 20-10
Level Land Feeder House Lower End
Cable — Adjusting 20-9
Lowering ACTIVE HEADER CONTROL
Ground Sensors (Optional) 35-7
Lubricant Storage 50-2
Lubrication Symbols 55-2
Machines Equipped with Button Lock
Multi-couplers 20-3
Machines Equipped with Slide Lock
Multi-couplers 20-3
Manual Raise/Lower Speed
(Manual Functions) 40-6
Index-2
Item Page Item Page
Index
Outer Gatherer Extensions 35-12
Outer Gatherer Shields 30-2
Proof of Ownership 75-2
Raising and Removing Center Gatherer
Shields and Points 35-5
Raising and Tilting End Fenders and Points 35-7
Remove and Install Oil Pan 65-6
Remove and Install Stalk Rods 65-1
Removing, Flipping, and Installing
Chopping Knife Blades 35-11
Replacing Gatherer Chain 65-5
Reversing Gatherer Chains and Sprockets
for Additional Wear 65-4
Row Units 35-8
Safety Decal Locations 15-1
Serial Number 75-2
Single Point Latching — Adjusting 20-7
Specications􀀅􀀅 75-1
Stalk Rolls 35-9
Starting in the Field 35-1
Stubble Light Bulb Replacement 65-7
Stubble Lights 35-12
Transporting Corn Head on a Trailer 30-1
Troubleshooting 60-1
Troubleshooting – Active Header Control
Torque Charts 75-3, 75-4
Wear Strips 65-7
When to Calibrate 40-1
Contents
Item Page
All􀀃information,􀀃illustrations􀀃and􀀃speci􀀓cations􀀃in􀀃this􀀃manual􀀃are􀀃based􀀃
on􀀃the􀀃latest􀀃information􀀃available􀀃at􀀃the􀀃time􀀃of􀀃publication􀀃The􀀃right􀀃is􀀃
reserved􀀃to􀀃make􀀃changes􀀃at􀀃any􀀃time􀀃without􀀃notice
Item Page
Corn Head Safety Features
Corn Head Safety Features 05-1
Safety
Recognize Safety Information 10-1
Understand Signal Words 10-1
Wear Protective Clothing 10-1
Follow Safety Instructions 10-2
Prepare for Emergencies 10-2
Store Attachments Safely 10-2
Ballasting for Safe Ground Contact 10-3
Parking and Leaving the Combine 10-3
Avoid Contact With Moving Parts 10-3
Use Safety Lights and Devices 10-4
Road Transport Disconnect Switch (Black) 10-4
Transport Combine With Header Safely 10-5
Stay Clear of Header 10-5
Avoid Tanglement 10-5
Stay Clear of Rotating Drivelines 10-6
Practice Safe Maintenance 10-6
Service Machines Safely 10-7
Guards and Shields 10-7
Support Machine Properly 10-8
Avoid High Pressure Fluids10-8
Remove Paint Before Welding or Heating 10-9
Avoid Heating Near Pressurized Fluid Lines 10-9
Dispose of Waste Properly 10-10
Replace Safety Signs 10-10
Safety Decal Locations
Safety Decal Locations 15-1
Attaching and Detaching
Attaching Corn Head to Feeder House 20-1
Machines Equipped with Slide Lock
Multi-couplers 20-3
Machines Equipped with Button Lock
Multi-couplers 20-3
Detaching Corn Head from Feeder House 20-6
Single Point Latching — Adjusting 20-7
Level Land Feeder House Lower End
Cable — Adjusting 20-9
Feeder House Latching Pins (Cleanout) 20-9
Feeder House Manual Unlatching 20-10
Latching Cable Shear Screw Location 20-10
Attaching and Detaching Corn Head to
Forage Harvester or Corn Husker 20-10
Retro􀀆t􀀇Head􀀇to􀀇Pre􀀇60􀀇Series􀀇Combine
Attaching Corn Head to Pre 60 Series
Combine 25-1
Transporting
Transporting Corn Head on a Trailer 30-1
Operating Header
General Information 35-1
Starting in the Field 35-1
Adjust Corn Head Properly 35-1
Drive and Operate Carefully 35-1
Corn Head Engage/Disengage Drive 35-2
Corn Head Drive Speeds 35-2
50, 60 and 70 Series Combines with
Variable Speed Feeder House 35-3
9400, 9410, 9500, 9510, 9600 and 9610
Combines With Variable-Belt-Drive
Feeder House 35-3
Combines With Fixed Speed Feeder
House 35-4
Harvesting Corn With Weakened or
Broken Stalks 35-4
Harvesting Popcorn 35-4
Gatherers 35-5
Raising and Removing Center Gatherer
Shields and Points 35-5
Lowering ACTIVE HEADER CONTROL
Ground Sensors (Optional) 35-7
Raising and Tilting End Fenders and Points 35-7
Ear Savers 35-8
Row Units 35-8
Stalk Rolls 35-9
Hydraulic Adjustable Deck Plates 35-9
Chopping Gear Cases (Optional) 35-10
Removing, Flipping, and Installing
Chopping Knife Blades 35-11
Auger 35-12
Stubble Lights 35-12
Outer Gatherer Extensions 35-12
Calibration􀀇and􀀇Programing
When to Calibrate 40-1
Calibration Error Codes 40-1
Armrest Functions 40-1
Active Header Control Display 40-2
Deck Plate Control Display 40-3
01-2
Contents
Item Page Item Page
Description of Automatic Header Height
Control System 40-4
Height Sensing and Active Header Float
Pressure Sensitivity (Automatic Functions) 40-5
Manual Raise/Lower Speed
(Manual Functions) 40-6
Adjustments
Adjusting and Leveling Gatherer Points 45-1
Adjusting Trash Knives 45-2
Adjusting Gatherer Chain Tension 45-3
Adjusting Gatherer Chain Flights 45-3
Adjusting Deck Plates 45-4
Adjust Row Spacing 45-5
Adjusting Slip Clutches 45-9
Adjusting Row Unit Drive Chain 45-9
Adjusting Row Unit Drive Sprockets
With (ONLY) Fixed Speed Drive
(Combines) 45-10
Adjusting Row Unit Drive Sprockets
With (ONLY) Fixed Speed Drive
(Forage Harvesters) 45-11
Adjusting Row Unit Drive Sprockets
With (ONLY) Fixed Speed Drive
(Corn Huskers) 45-12
Adjusting Auger 45-12
12-Row Auger Adjustment Only 45-13
Coupling the Chain 45-13
Adjusting Auger Drive Chain 45-14
Lubrication
Corn Head Grease 50-1
Grease 50-1
Lubricant Storage 50-2
Alternative and Synthetic Lubricants 50-2
Lubrication􀀇and􀀇Maintenance
Hydraulic Cylinder Safety Stop 55-1
Lubrication Symbols 55-2
Auger Floor Clean Out Door 55-2
Annually or Every 200 Hours of Operation 55-3
Every 1000 Hours of Operation 55-6
Troubleshooting
Troubleshooting 60-1
Active Header Control (AHC) 60-4
Service
Hydraulic Cylinder Safety Stop 65-1
Remove and Install Stalk Rods 65-1
Reversing Gatherer Chains and Sprockets
for Additional Wear65-4
Replacing Gatherer Chain 65-5
Remove and Install Oil Pan 65-6
Wear Strips 65-7
Stubble Light Bulb Replacement 65-7
Header Warning Light Bulb Replacement 65-8
Storage
End of Season Service 70-1
Beginning of Season Service 70-2
Speci􀀆cations
􀀅 Specications 75-1
Serial Number 75-2
Keep Proof of Ownership 75-2
Keep Machines Secure 75-2
􀀅 Unied􀀅Inch􀀅Bolt􀀅and􀀅Screw􀀅Torque􀀅Values 75-3

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