GEHL 1083 Dynalift Telescopic Forklift SERVICE PARTS Manual(907366) – PDF DOWNLOAD

GEHL 1083 Dynalift Telescopic Forklift SERVICE PARTS Manual(907366) - PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

GEHL 1083 Dynalift Telescopic Forklift SERVICE PARTS Manual(907366) - PDF DOWNLOAD

GENERAL INFORMATION

Decal Locations information is provided to assist in the proper selection and application of new decals, in the event the original decal(s) become(s) damaged or the machine is repainted. For correct replacement of decal(s) compare the location illustrations to your machine before starting to refinish the unit. Check-off each required decal using the illustration reference number to find the part number, description and quantity in the list. Refer to the appropriate illustration(s) for replacement location(s).

NEW DECAL APPLICATION

Before applying the new decals, surfaces must be free from dirt, dust, grease and other foreign material. To apply a solid-formed decal, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment. Slowly peel off the other portion of the backing paper while applying hand pressure to smooth-out decal surface. To apply a die-cut decal, first remove the backing paper. Then, properly orient and position the decal onto the clean mounting surface. After the decal is firmly applied and smoothly pressed down, remove the front covering paper.
TABLE OF CONTENTS:

GEHL 1083 Dynalift Telescopic Forklift SERVICE PARTS Manual(907366) - PDF DOWNLOAD

Introduction . . . . . . . . . . . . . . . . . . . .Inside Front Cover
Table Of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Chassis, Tanks & Covers Section
Operator’s Station
Outside Area & Inner Panels . . . . . . . . . . . . . . . . .14
Dash Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Floor Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Fuel Tank/Front Inner Frame Area Group . . . . . . . . . .20
Rear Inner Frame Area Group . . . . . . . . . . . . . . . . . . .22
Hoods & Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Outrigger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Cab Assembly (No A/C) . . . . . . . . . . . . . . . . . . . . . . .28
Cab Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . .32
Boom Components Section
Outer Boom Section Group . . . . . . . . . . . . . . . . . . . . .34
Intermediate Section Group . . . . . . . . . . . . . . . . . . . . .36
Inner Boom Section Group . . . . . . . . . . . . . . . . . . . . .38
Standard Carriage Attachment Group . . . . . . . . . . . . . .40
Fork Shift Carriage Attachment Group . . . . . . . . . . . . .42
Rotate Carriage Attachment Group . . . . . . . . . . . . . . .44
Swing Carriage Attachment Group . . . . . . . . . . . . . . . .46
Truss Boom & Bucket Attachment Group . . . . . . . . . .50
6 Ft. Mast Attachment (Old Style) . . . . . . . . . . . . . . . .52
6 Ft. Mast Attachment (New Style) . . . . . . . . . . . . . . .54
Axles & Service Brakes Section
Power Brake/Master Cylinder Assemmbly . . . . . . . . . .56
Axle Planetary & Wheel Group . . . . . . . . . . . . . . . . . .58
Brake Caliper Assembly . . . . . . . . . . . . . . . . . . . . . . .60
Axle Outer Knuckle End Group . . . . . . . . . . . . . . . . . .62
Axle Differential Carrier Group . . . . . . . . . . . . . . . . . .64
Electrical System Section
Main Electrical Schematic . . . . . . . . . . . . . . . . . . . . . .66
Light Package Wiring Hookup . . . . . . . . . . . . . . . . . . .74
Cab Enviroment Wiring Hookup w/o A/C . . . . . . . . . .78
Cab Enviroment Wiring Hookup w/ A/C . . . . . . . . . . .80
Ether Start Wiring Hookup . . . . . . . . . . . . . . . . . . . . .84
Hydraulic Systems Section
Tank Return & Manifold Plumbing . . . . . . . . . . . . . . .86
Brake Control Plumbing . . . . . . . . . . . . . . . . . . . . . . .88
Steering Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Frame Level Plumbing . . . . . . . . . . . . . . . . . . . . . . . . .92
Boom Extend Plumbing . . . . . . . . . . . . . . . . . . . . . . . .94
Boom Lift Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . .96
Boom Carrier Tilt/Slave Plumbing . . . . . . . . . . . . . . . .98
Auxilliary Hydraulic Plumbing . . . . . . . . . . . . . . . . .100
Fork Shift Carriage Attachment Plumbing . . . . . . . . .102
Rotate Carriage Attachment Plumbing . . . . . . . . . . . .104
Swing Carriage Attachment Plumbing . . . . . . . . . . . .106
Winch Attachment Plumbing . . . . . . . . . . . . . . . . . . .108
6 Ft. Mast Attachment Plumbing (Old Style) . . . . . . .110
6 Ft. Mast Attachment Plumbing (New Styyle) . . . . .112
Outriggers Option Plumbing (Ext. Lock Valves) . . . .114
Outriggers Option Plumbing (Int. Lock Valves) . . . . .116
Power Train
Transmission,
External Components Group . . . . . . . . . . . . . . . .118
Internal Components Group . . . . . . . . . . . . . . . .120
Radiator/Coolers Group . . . . . . . . . . . . . . . . . . . . . . .122
Air Intake Group . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Exhaust Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
External Engine/Fuel Lines Group . . . . . . . . . . . . . . .128
Hydraulic Components Section
Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Frame Level Cylinders . . . . . . . . . . . . . . . . . . . . . . . .132
Boom Lift Cylinders . . . . . . . . . . . . . . . . . . . . . . . . .136
Boom Extend Cylinders . . . . . . . . . . . . . . . . . . . . . . .140
Carrier Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . .144
Attachment Tilt Cylinders . . . . . . . . . . . . . . . . . . . . .150
Outrigger Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . .154
Fork Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . .158
Rotate Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . .160
Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . .162
6 Ft. Mast Extend Cylinder (Old Style) . . . . . . . . . . .166
6 Ft. Mast Extend Cylinder (New Style) . . . . . . . . . .168
Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
Power Steering Motor . . . . . . . . . . . . . . . . . . . . . . . .174
Winch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
V40 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194
V30 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
4-Way Joystick Controller . . . . . . . . . . . . . . . . . . . . .182
2-Way Joystick Controller . . . . . . . . . . . . . . . . . . . . .184
Frame Level Control Valve . . . . . . . . . . . . . . . . . . . .186
Outrigger Control Valve . . . . . . . . . . . . . . . . . . . . . . .188
Priority Flow Divider . . . . . . . . . . . . . . . . . . . . . . . . .190
2 GPM Flow Divider . . . . . . . . . . . . . . . . . . . . . . . . .192
Joystick Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194
Outrigger Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196
Lock Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198
Winch Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200
Steer Select Valve (Old Style) . . . . . . . . . . . . . . . . . .202
Steer Select Solenoid Valve (New Style) . . . . . . . . . .204
Miscellaneous Components Section
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
Standard Fasteners Table . . . . . . . . . . . . . . . . . . . . . .218
Hardware Torque Specs . . . . . . . . . . .Inside Back Cover