Gehl 3640E, 3840E & 4240E Parts Manual 917161 – PDF DOWNLOAD

Gehl 3640E, 3840E & 4240E Parts Manual 917161 – PDF DOWNLOAD

FILE DETAILS:

Gehl 3640E, 3840E & 4240E Parts Manual 917161 – PDF DOWNLOAD

Language : English
Pages : 288
Downloadable : Yes
File Type : PDF
Size: 78.6 MB

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Gehl 3640E, 3840E & 4240E Parts Manual 917161 – PDF DOWNLOAD

Introduction:

For your safety and continued proper operation, use only genuine GEHL® service parts. When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The model and serial number decal for this unit is located on the left chassis upright.

• “Right” and “Left” are determined from a position sitting on the seat and facing forward. Manitou Americas, Inc. reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.
• Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover.
• If a part requires lubrication or a nonstandard torque value, it will be specified behind the part number description in parenthesis. Items shown in the parts list that do not have part numbers are shown for reference purposes only and are NOT available for purchase. Dimensions are in inches unless otherwise specified.

TABLE OF CONTENTS:

Gehl 3640E, 3840E & 4240E Parts Manual 917161 – PDF DOWNLOAD

INTRODUCTION
INTRODUCTION 1
SECTION A: MAIN LOADER COMPONENT
CHASSIS 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 2
CHASSIS 4240 Models: SN 003451 and Up 5
CHASSIS FENDERS 9
CHASSIS – 3640 Models: SN 003300 and Before3840 Models: SN 003400 and Before 11
CHASSIS 4240 Models: SN 003450 and Before 14
CHASSIS – BACKUP ALARM COMPONENTS T-Bar 17
CHASSIS – BACKUP ALARM COMPONENTS Hand/Foot 19
ROPS/FOPS STRUCTURE/INTERIOR 3640 Models: SN 003701 and Up 3840 Models: SN 004001 and Up 4240 Models: SN 005401
and Up 21
ROPS/FOPS STRUCTURE/INTERIOR 3640 Models: SN 003700 and Before 3840 Models: SN 004000 and Before 4240 Models: SN
005400 and Before 24
RESTRAINT BAR 27
STANDARD SEAT 29
SUSPENSION SEAT 31
SEAT – Seat Belt Option 2” Seat Belt 33
SEAT – Seat Belt Option 3” Seat Belt 35
LIFT ARM 37
ATTACHMENT BRACKET 39
WHEEL DRIVES 3640 Models 3840 Models 41
WHEEL DRIVES 4240 Models 43
ENGINE AND CONTROLS 3640: SN 003701 and Up 3840: SN 004001 and Up 45
ENGINE AND CONTROLS 4240: SN 005401 and Up 48
ENGINE AND CONTROLS 3640: SN 003700 and Before 3840: SN 004000 and Before 51
ENGINE AND CONTROLS 4240: SN 005400 and Before 54
AIR CLEANER AND EXHAUST 3640 and 3840 Models 57
AIR CLEANER AND EXHAUST 4240 Models 59
RADIATOR/COOLER 3640 Models: SN 003701 and Up 3840 Models: SN 004001 and Up 61
RADIATOR/COOLER 3640 Models: SN 003301 – 003700 3840 Models: SN 003401 – 004000 63
RADIATOR/COOLER 3640 Models: SN 003300 and Before3840 Models: SN 003400 and Before 65
RADIATOR/COOLER 4240 Models: SN 006025 and Up 67
RADIATOR/COOLER 4240 Models: SN 003451 – 006024 69
RADIATOR/COOLER 4240 Models: SN 003450 and Before 71
HYDROSTATICS WITH DRIVE MOTORS 4240 Models: SN 005401 – 005627 Servo Hydraulics – EU Only 73
HYDROSTATICS WITH DRIVE MOTORS 3640 3840 Models: Non-Servo 76
HYDROSTATICS WITH DRIVE MOTORS 4240 Models: Non-Servo 78
HYDROSTATICS WITH DRIVE MOTORS Hydrostatic Controls 80
HYDRAULICS – CHASSIS 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN 003451 and Up 82
HYDRAULICS – CHASSIS 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and
Before 85
HYDRAULICS – CHASSIS 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and
Before – T-Bar 88
HYDRAULICS – CHASSIS 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and
Before – Hand/Foot 90
HYDRAULICS – CHASSIS Self-Level Valve Hydraulics Optional Hydraulics 3640 Models: SN 003301 and Up 3840 Models: SN
003401 and Up 4240 Models: SN 003451 and Up 92
HYDRAULICS – CHASSIS 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and
Before Self-Level Valve Hydraulics 94
HYDRAULICS – CHASSIS Standard Hydraulics 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN
003451 and Up 96
HYDRAULICS – CHASSIS 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and
Before Standard Hydraulics 98
HYDRAULICS – LIFT ARM 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN 003451 and Up
100
HYDRAULICS – LIFT ARM 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and
Before 103
HYDRAULICS – AUXILIARY 4240 Models: SN 005401 – 005627 Auxiliary Servo Hydraulics – EU Only 106
HYDRAULICS – AUXILIARY 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN 003451 and Up
108
HYDRAULICS – AUXILIARY 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450
and Before 110
CONTROLS – TRACTION, LIFT AND TILT T-Bar Controls Servo Hydraulics 4240 Models SN 005401 – 005627 EU Only 112
CONTROLS – TRACTION, LIFT AND TILT T-Bar Controls 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240
Models (Non-Servo): SN 003451 and Up 116
CONTROLS – TRACTION, LIFT AND TILT T-Bar Controls 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before
4240 Models: SN 003450 and Before 119
CONTROLS – TRACTION, LIFT AND TILT Hand and Foot Controls 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and
Up 4240 Models: SN 003451 and Up 123
CONTROLS – TRACTION, LIFT AND TILT Hand and Foot Controls 3640 Models: SN 003300 and Before 3840 Models: SN 003400
and Before 4240 Models: SN 003450 and Before 126
ELECTRICAL – CHASSIS 3640 Models: SN 003701 and Up 3840 Models: SN 004001 and Up 4240 Models: SN 005401 and Up 129
ELECTRICAL – CHASSIS 3640 Models: SN 003391 – 003700 3840 Models: SN 003502 – 004000 4240 Models: SN 003921 –
005400 132
ELECTRICAL – CHASSIS 3640 Models: SN 003301 – 003390 3840 Models: SN 003401 – 003501 4240 Models: SN 003451 –
003920 134
ELECTRICAL – CHASSIS 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and
Before 136
ELECTRICAL – CHASSIS Electrical Section – EU 138
ELECTRICAL – ROPS/FOPS 3640 Models: SN 003701 and Up 3840 Models: SN 004001 and Up 4240 Models: SN 005401 and Up
140
ELECTRICAL – ROPS/FOPS 3640 Models: SN 003700 and Before 3840 Models: SN 004000 and Before 4240 Models: SN 005400
and Before 143
ELECTRICAL – LIGHTS 146
SOUND SUPPRESSION EU Completing 148
TIRES – 36/3840 150
TIRES – 4240 152
DECALS
DECALS – GENERAL INFORMATION 155
DECALS (1 of 5) 156
DECALS (2 of 5) 158
DECALS (3 of 5) 160
DECALS (4 of 5) 162
DECALS (5 of 5) 164
SECTION B: HYDRAULIC COMPONENTS
LIFT CYLINDER 166
TILT CYLINDER 168
DRIVE MOTOR WITH PARKING BRAKE Drive Motor 195321 4240 Models: SN 005401 – 005627 Servo Hydraulics – EU Only 170
DRIVE MOTOR WITH PARKING BRAKE Drive Motor 193796 3640 Models: SN 003426 and Up 3840 Models: SN 003582 and Up
4240 Models: SN 004293 and Up (Non-Servo) 172
DRIVE MOTOR WITH PARKING BRAKE Drive Motor 250-32605 3640 Models: SN 003425 and Before 3840 Models: SN 003581 and
Before 4240 Models: SN 004292 and Before 173
TANDEM PUMP – 195643 Tandem Pump 4240 Servo Hydraulics – EU Only 195644 Gear Pump End SN 005401 – 005627 176
TANDEM PUMP – 195643 Tandem Pump 4240 Servo Hydraulics – EU Only 195642 Engine End SN 005401 – 005627 179
TANDEM PUMP – Gear Pump End 4240 Models: Non-Servo 3640 and 3840 Models 182
TANDEM PUMP – Engine End 4240 Models: Non-Servo 3640 and 3840 Models 184
GEAR PUMP 36/3840 187
GEAR PUMP 4240 189
MAIN CONTROL VALVE – 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN 003451 and Up
191
MAIN CONTROL VALVE – 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and
Before 193
SELF-LEVELING VALVE 195
SOLENOID VALVES – LIFT AND TILT – 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN
003451 and Up 197
SOLENOID VALVES – LIFT AND TILT – 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN
003450 and Before 199
SOLENOID VALVE – BRAKE 201
SECTION C: FILTER LISTING, KITS AND ACCESSORIES
ADDITIONAL KITS 203
FILTER LISTING 204
Analysis Kits – Contact your Gehl Dealer 205
KITS AND ACCESSORIES – Rear View Mirror Kit 806894 206
KITS AND ACCESSORIES – Self-Leveling Valve Kit 810709 – 3640: SN 003300 and Before 3840: SN 003400 and Before 4240: SN
003450 and Before 208
KITS AND ACCESSORIES – Cab – Door with Wiper & Washer Kit 808265 210
KITS AND ACCESSORIES – 246-26748 Cab Door Service Parts 212
KITS AND ACCESSORIES – Cab – Impact Resistant Door Kit 808382 214
KITS AND ACCESSORIES – Cab – Impact Resistant Door Kit 808382 / 246-26755 Impact Door Assembly Service Parts 216
KITS AND ACCESSORIES – Horn Kit 808274 218
KITS AND ACCESSORIES – Four Point Lifting Kit 808273 220
KITS AND ACCESSORIES – Electrical Disconnect Switch Kit 808240 222
KITS AND ACCESSORIES – Electrical Disconnect Switch Kit 808241 224
KITS AND ACCESSORIES – Engine Block Heater Kit 805855 225
KITS AND ACCESSORIES – Cab – Sliding Side Windows Kit 808266 227
KITS AND ACCESSORIES – Strobe Light Kit 808279 229
KITS AND ACCESSORIES – Interior Dome Light Kit 808271 231
KITS AND ACCESSORIES – Cab – Door Interlock Kit 830600 233
KITS AND ACCESSORIES – Coolant Temperature Gauge Kit 810212 235
KITS AND ACCESSORIES – Single Point Lift Kit 810834 237
KITS AND ACCESSORIES – Engine Auto Shutdown Kit 808270 239
KITS AND ACCESSORIES – Cab – Heater/Defroster Kit 810739 241
KITS AND ACCESSORIES – Pre-Cleaner Kit 810737 244
KITS AND ACCESSORIES – Suspension Seat Kit 810422 and Standard Seat Kit 810423 246
KITS AND ACCESSORIES – Cab Sound Suppression Kit 810738 248
Backup Alarm Kit 810740 KITS AND ACCESSORIES -T-Bar Controls 250
Backup Alarm Kit 810740 KITS AND ACCESSORIES -Hand/Foot Controls 252
KITS AND ACCESSORIES – Lock Valve Kit 810721 254
KITS AND ACCESSORIES – Sound Suppression Kit 192635, 36/3840 Models 256
KITS AND ACCESSORIES – Sound Suppression Kit 192636, 4240 Models 258
KITS AND ACCESSORIES – Rear Counterweight Kit 808383 260
KITS AND ACCESSORIES – Universal Radio Kit 810946 262
KITS AND ACCESSORIES – Self-Leveling Valve Kit 811204 3640: SN 003301 and Up 3840: SN 003401 and Up 4240: SN 003451
and Up 264
KITS AND ACCESSORIES – Rear Wiper Kit 811659 266
KITS AND ACCESSORIES – Rear Wiper Kit 197920 268
KITS AND ACCESSORIES – Hose Guide Bracket Kit 50850266 270
SECTION D: SCHEMATICS
SCHEMATICS 4240 Servo Hydraulics Models SN 005401 – 005627 EU Only Hydraulic/Hydrostatic 272
SCHEMATICS Hydraulic/Hydrostatic 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN 003451
and Up (Non-Servo) 273
SCHEMATICS Hydraulic/Hydrostatic 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN
003450 and Before 274
SCHEMATICS Cab Door Electrical 275
SCHEMATICS Cab Heater Electrical 276
SCHEMATICS Electrical 3640 Models: SN 003701 and Up 3840 Models: SN 004001 and Up 4240 Models: SN 005401 and Up 277
SCHEMATICS Electrical 3640 Models: SN 003301 – 003700 3840 Models: SN 003401 – 004000 4240 Models: SN 003451 – 005400
278
SCHEMATICS Electrical 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and
Before 279
O-RING TABLE 280
TORQUE SPECIFICATIONS 281