Gehl 4640E Power 2 & 5240E Power 2 Compact Parts Manual 50950011 – PDF DOWNLOAD

Gehl 4640E Power 2 & 5240E Power 2 Compact Parts Manual 50950011 – PDF DOWNLOAD

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Gehl 4640E Power 2 & 5240E Power 2 Compact Parts Manual 50950011 – PDF DOWNLOAD

Language : English
Pages : 517
Downloadable : Yes
File Type : PDF
Size: 73.2 MB

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Gehl 4640E Power 2 & 5240E Power 2 Compact Parts Manual 50950011 – PDF DOWNLOAD

Introduction:

For your safety and continued proper operation, use only genuine GEHL® service parts. When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The model and serial number decal for this unit is located on the left chassis upright.

• “Right” and “Left” are determined from a position sitting on the seat and facing forward. Manitou Americas, Inc. reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.
• Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover.
• If a part requires lubrication or a nonstandard torque value, it will be specified behind the part number description in parenthesis. Items shown in the parts list that do not have part numbers are shown for reference purposes only and are NOT available for purchase. Dimensions are in inches unless otherwise specified.

TABLE OF CONTENTS:

Gehl 4640E Power 2 & 5240E Power 2 Compact Parts Manual 50950011 – PDF DOWNLOAD

INTRODUCTION
INTRODUCTION 1
SECTION A: MAIN LOADER COMPONENT
CHASSIS – 4640 Models 2
CHASSIS – 5240 Models 6
CHASSIS – Covers – T-Bar and Dual Hand Controls 10
CHASSIS – Covers – Hand/Foot Controls 13
CHASSIS – Covers – T-Bar/Joystick Controls 15
CHASSIS – Covers – Dual Joystick Controls 17
REAR GRILLE AND ENGINE COVER – 4640 Models 19
REAR GRILLE AND ENGINE COVER – 5240 Models 22
ROPS/FOPS STRUCTURE 26
RESTRAINT BAR 30
SEATS – STANDARD 33
SEATS – SUSPENSION 35
SEATS – SEAT BELT OPTION – 2″ Seat Belts 37
SEATS – SEAT BELT OPTION – 3″ Seat Belts 39
SEATS – THREE-POINT RESTRAINT SEAT BELT OPTION – 2″ Seat Belts 41
SEATS – THREE-POINT RESTRAINT SEAT BELT OPTION – 3″ Seat Belts 43
LIFT ARM – 4640 Models 45
LIFT ARM – 5240 Models 47
ATTACHMENT BRACKET – All-Tach® 4640E Models: SN 313600 and Up 5240E Models: SN 433432 and Up 49
ATTACHMENT BRACKET – All-Tach® 4640E Models: SN 313599 and Before 5240E Models: SN 433431 and Before 51
ATTACHMENT BRACKET – 5240 Models – Power-A-Tach® SN 433432 and Up 53
ATTACHMENT BRACKET – 5240 Models – Power-A-Tach® SN 433431 and Before 56
ATTACHMENT BRACKET – 4640 Models – Power-A-Tach® SN 313600 and Up 60
ATTACHMENT BRACKET – 4640 Models – Power-A-Tach® SN 313599 and Before 64
WHEEL DRIVES – 4640 68
WHEEL DRIVES – 5240 71
WHEEL DRIVES – Axle Assembly 194761 73
ENGINE – 4640 Models 75
ENGINE – 5240 Models 78
AIR CLEANER AND EXHAUST 82
RADIATOR/COOLER – 4640 Models 85
RADIATOR/COOLER – 5240 Models 88
HYDROSTATIC SYSTEM WITH DRIVE MOTORS – Single-Speed T-Bar, Hand/Foot, Dual Hand and T-Bar/Joystick Controls 92
HYDROSTATIC SYSTEM WITH DRIVE MOTORS – Single-Speed Dual Joystick Controls 97
HYDROSTATIC SYSTEM WITH DRIVE MOTORS – Two-Speed T-Bar, Hand/Foot, Dual Hand and T-Bar/Joystick Controls 101
HYDROSTATIC SYSTEM WITH DRIVE MOTORS – Two-Speed Dual Joystick Controls 104
HYDROSTATIC SYSTEM WITH DRIVE MOTORS – Brake Release Assembly Single-Speed Models 108
HYDROSTATIC SYSTEM WITH DRIVE MOTORS – Brake Release Assembly Two-Speed Models 111
HYDRAULICS – CHASSIS – 4640 Models 113
HYDRAULICS – CHASSIS – 5240 Models 116
HYDRAULICS – CHASSIS – Power-A-Tach® Hydraulics 4640 Models 120
HYDRAULICS – CHASSIS – Power-A-Tach® Hydraulics 5240 Models 123
HYDRAULICS – CHASSIS – Cold Weather (Option) Power-A-Tach® Hydraulics 4640 Models 125
HYDRAULICS – CHASSIS – Cold Weather (Option) Power-A-Tach Hydraulics 5240 Models 127
HYDRAULICS – CHASSIS – Hydraglide™ Ride Control Hydraulics 4640 Models 129
HYDRAULICS – CHASSIS – Hydraglide™ Ride Control Hydraulics 5240 Models 131
HYDRAULICS – AUXILIARY HYDRAULICS – T-Bar, Dual Hand and Hand/Foot Controls 4640 Models 133
HYDRAULICS – AUXILIARY HYDRAULICS – T-Bar, Dual Hand and Hand/Foot Controls 5240 Models 135
HYDRAULICS – AUXILIARY HYDRAULICS – T-Bar, Dual Hand and Hand/Foot Controls High-Flow Option 4640 Models 137
HYDRAULICS – AUXILIARY HYDRAULICS – T-Bar, Dual Hand and Hand/Foot Controls High-Flow Option 5240 Models 139
HYDRAULICS – AUXILIARY HYDRAULICS – T-Bar/Joystick Controls 4640 Models 141
HYDRAULICS – AUXILIARY HYDRAULICS – T-Bar/Joystick Controls 5240 Models 143
HYDRAULICS – AUXILIARY HYDRAULICS – T-Bar/Joystick Controls High-Flow Option 4640 Models 145
HYDRAULICS – AUXILIARY HYDRAULICS – T-Bar/Joystick Controls High-Flow Option 5240 Models 148
HYDRAULICS – AUXILIARY HYDRAULICS – Dual Joystick Controls 4640 Models 152
HYDRAULICS – AUXILIARY HYDRAULICS – Dual Joystick Controls 5240 Models 155
HYDRAULICS – AUXILIARY HYDRAULICS – Dual Joystick Controls High-Flow Option 4640 Models 157
HYDRAULICS – AUXILIARY HYDRAULICS – Dual Joystick Controls High-Flow Option 5240 Models 160
HYDRAULICS – LIFT ARM – 4640 Models 164
HYDRAULICS – LIFT ARM – 5240 Models 168
HYDRAULICS – LIFT ARM – High-Flow Option 4640 Models 172
HYDRAULICS – LIFT ARM – High-Flow Option 5240 Models 175
CONTROLS – WHEEL DRIVES – Dual Hand and Hand/Foot Controls – 4640 LAYOUT 177
CONTROLS – WHEEL DRIVES – Dual Hand and Hand/Foot Controls – 5240/2056 LAYOUT 179
CONTROLS – WHEEL DRIVES – T-Bar and T-Bar/Joystick Controls – 4640 LAYOUT 181
CONTROLS – WHEEL DRIVES – T-Bar and T-Bar/Joystick Controls – 5240 LAYOUT 183
CONTROLS – WHEEL DRIVES – Dual Joystick Controls 185
CONTROLS – LIFT/TILT – Dual Hand Controls 188
CONTROLS – LIFT/TILT – T-Bar Controls 192
CONTROLS – LIFT/TILT – Hand/Foot Controls 195
CONTROLS – LIFT/TILT – T-Bar/Joystick and Dual Joystick Controls 198
CONTROLS – AUXILIARY HYDRAULICS – T-Bar and Dual Hand Controls 201
CONTROLS – AUXILIARY HYDRAULICS – T-Bar and Dual Hand Controls High-Flow Option 204
CONTROLS – AUXILIARY HYDRAULICS – Hand/Foot Controls 208
CONTROLS – AUXILIARY HYDRAULICS – Hand/Foot Controls High-Flow Option 211
CONTROLS – AUXILIARY HYDRAULICS – Dual Joystick and T-Bar/Joystick Controls High-Flow Option 214
CONTROLS – ENGINE – T-Bar, Dual Hand, T-Bar/Joystick and Dual Joystick Controls 217
ELECTRICAL – CHASSIS – 4640 Models 219
ELECTRICAL – CHASSIS – Electrical Panels 4640 Models 221
ELECTRICAL – CHASSIS – Battery Assembly 4640 Models 222
ELECTRICAL – CHASSIS – Battery Assembly EU Completing 4640 Models 225
ELECTRICAL – CHASSIS – 5240 Models 227
ELECTRICAL – CHASSIS – Electrical Panels 5240 Models 229
ELECTRICAL – CHASSIS – Battery Assembly 5240 Models 230
ELECTRICAL – CHASSIS – Battery Assembly EU Completing 5240 Models 233
ELECTRICAL – ROPS/FOPS 235
ELECTRICAL – ENGINE 237
ELECTRICAL – ENGINE – Remote Battery Terminal 239
ELECTRICAL – LIGHTS 241
ELECTRICAL – CONTROL – Two-Speed Control 4640 Models 243
ELECTRICAL – CONTROL – Two-Speed Control 5240 Models 245
FOUR-POINT LIFT – EU Completing 247
SOUND SUPPRESSION – Standard 249
SOUND SUPPRESSION – EU Completing 4640 Models 251
SOUND SUPPRESSION – EU Completing 5240 Models 253
TIRES 255
DECALS
DECALS – GENERAL INFORMATION 258
DECALS (1 of 8) 259
DECALS (2 of 8) 261
DECALS (3 of 8) 263
DECALS (4 of 8) 265
DECALS (5 of 8) 267
DECALS (6 of 8) 269
DECALS (7 of 8) 271
DECALS (8 of 8) 273
SECTION B: HYDRAULIC COMPONENTS
LIFT CYLINDER 275
TILT CYLINDER 277
DRIVE MOTORS – Single-Speed Motor 245279 4640 Models: SN 313600 and Up 5240 Models: SN 433438 and Up (1 of 4) 279
DRIVE MOTORS – Single Speed Motor 245279 4640 Models: SN 313600 and Up 5240 Models: SN 433438 and Up (2 of 4) 281
DRIVE MOTORS – Single-Speed Motor 245279 4640 Models: SN 313600 and Up 5240 Models: SN 433438 and Up (3 of 4) 283
DRIVE MOTORS – Single-Speed Motor 245279 4640 Models: SN 313600 and Up 5240 Models: SN 433438 and Up (4 of 4) 285
DRIVE MOTORS – Single-Speed Motor 194032 4640 Models: SN 313599 and Before 5240 Models: SN 433437 and Before 287
DRIVE MOTORS – Two-Speed 290
TANDEM PUMP – Dual Joystick Pump 50351006 293
TANDEM PUMP – Dual Joystick Pump 245149 295
TANDEM PUMP – Dual Joystick Tandem Pump 50351006 / 50353716 Engine End 297
TANDEM PUMP – Dual Joystick Tandem Pump 50351006 50353717 Gear Pump End 299
TANDEM PUMP – Dual Joystick Tandem Pump 245149 / Engine End 198170 301
TANDEM PUMP – Dual Joystick Tandem Pump 245149 / Gear Pump End 198171 303
TANDEM PUMP – Tandem Pump 186913 / Gear Pump End 186912 305
TANDEM PUMP – Tandem Pump 186913 / Engine End 186916 308
GEAR PUMP – DOUBLE – T-Bar, Dual Hand, Hand/Foot and T-Bar/Joystick Controls – High-Flow Auxiliary 312
GEAR PUMP – DOUBLE – Dual Joystick Controls – High-Flow Auxiliary 315
SELF-LEVELING VALVE 318
SOLENOID VALVES – LIFT, TILT AND POWER-A-TACH 321
SOLENOID VALVES – Single Speed 323
SOLENOID VALVES – Two Speed 325
SOLENOID VALVES – BRAKE RELEASE 327
MAIN CONTROL VALVE – High-Flow Control Valve 193701 – T-Bar, Dual Hand and Hand/Foot Controls 329
MAIN CONTROL VALVE – Standard Control Valve 194961 – T-Bar, Dual Hand and Hand/Foot Controls 331
MAIN CONTROL VALVE – Standard Control Valve 193103 – T-Bar/Joystick and Dual Joystick 333
MAIN CONTROL VALVE – High-Flow Control Valve 193104 – T-Bar/Joystick and Dual Joystick Controls 335
PROPORTIONAL VALVES – Proportional Valve 244510 – T-Bar, Dual Hand and Hand/Foot Controls – High-Flow Option T-Bar/Joystick and Dual
Joystick Controls – Standard Option 337
PROPORTIONAL VALVES – Proportional Valve 244512 – T-Bar/Joystick and Dual Joystick Controls High-Flow Option 339
HYDRAGLIDE™ RIDE CONTROL MANIFOLD 341
HYDRAULIC VALVES, SWITCH KITS AND CAPS – VALVE KITS – 50352234 and 50354134 Solenoid Valves 343
HYDRAULIC VALVES, SWITCH KITS AND CAPS – VALVE KITS – 50354400 and 50354402 Solenoid Valves 345
HYDRAULIC VALVES, SWITCH KITS AND CAPS – VALVE KITS – 50354196 and 50350197 Switch Kits 347
HYDRAULIC VALVES, SWITCH KITS AND CAPS – VALVE KITS – 50350198 Switch Kit 349
HYDRAULIC VALVES, SWITCH KITS AND CAPS – VALVE KITS – 50354135 and 50354136 Hydraulic Caps 351
PUMP – COLD WEATHER POWER-A-TACH® 353
SECTION C: FILTER LISTING, KITS AND ACCESSORIES
Filters 355
Analysis Kits – Contact your Gehl Dealer 356
Other Available Accessories 358
KITS AND ACCESSORIES 50850096 Heater/Defroster Kit 4640 Models 360
KITS AND ACCESSORIES 50850104 Heater/Defroster Kit 5240 Models 364
KITS AND ACCESSORIES Horn Kit 811288 5240 Models 368
KITS AND ACCESSORIES Crossmember Auxiliary Tube Kit 810469 4640 Models 371
KITS AND ACCESSORIES Crossmember Auxiliary Tube Kit 811337 – 5240 Models 373
KITS AND ACCESSORIES Backup Alarm Kit 810404 for T-Bar, Dual Hand and Hand/Foot Controls 375
KITS AND ACCESSORIES Backup Alarm Kit 810838 for Dual Joystick Controls 377
KITS AND ACCESSORIES Horn Kit 810401 4640 Models 379
KITS AND ACCESSORIES Rearview Mirror Kit 806894 381
KITS AND ACCESSORIES Front Door Kit 810412 383
KITS AND ACCESSORIES Seat Belt Kits – 2″ 810424 386
KITS AND ACCESSORIES Seat Belt Kits – 3″ 810425 389
KITS AND ACCESSORIES Seat Kits – Suspension 810422 391
KITS AND ACCESSORIES Seat Kits – Standard 810423 393
KITS AND ACCESSORIES Side Window Kit 810413 PN 183276 – Assy/Right Window PN 183275 – Assy/Left Window PN 50351104 – Latch/Window
395
KITS AND ACCESSORIES Pre-Cleaner Kit 50850113 397
KITS AND ACCESSORIES Strobe Light Kit 805803 399
KITS AND ACCESSORIES Counterweight Kit 810415 401
KITS AND ACCESSORIES Dual Flasher Kit 810421 403
KITS AND ACCESSORIES Impact-Resistant Front Door Kit 810561 405
KITS AND ACCESSORIES Single-Point Lift Kit 810834 408
KITS AND ACCESSORIES Interior Console Kit 810494 411
KITS AND ACCESSORIES Radio, AM-FM-WB Kit 810897 413
KITS AND ACCESSORIES Four-Point Lift Kit 810945 415
KITS AND ACCESSORIES 14-Pin Connector for Auxiliary Attachments Kit 811226 417
KITS AND ACCESSORIES Power-A-Tach® Kit 50850099 – 4640 Models (1 of 2) 419
KITS AND ACCESSORIES Power-A-Tach® Kit 50850099 – 4640 Models (2 of 2) 421
KITS AND ACCESSORIES Power-A-Tach® Kit 50850102 – 5240 Models (1 of 2) 424
KITS AND ACCESSORIES Power-A-Tach® Kit 50850102 – 5240 Models (2 of 2) 427
KITS AND ACCESSORIES HVAC 50850110 AC Assembly 5240 Models 430
KITS AND ACCESSORIES HVAC 50850110 AC Assembly 5240 Models (Continued) 434
KITS AND ACCESSORIES HVAC 50850110 5240 Models 244969 AC Main Housing Assembly 439
KITS AND ACCESSORIES HVAC 50850110 5240 Models 50350284 Condensor Housing Assembly 442
KITS AND ACCESSORIES Two-Speed Parking Brake Release Kit 50850107 445
KITS AND ACCESSORIES Single-Speed Parking Brake Release Kit 50850106 447
KITS AND ACCESSORIES Rear Wiper Kit 811655 449
KITS AND ACCESSORIES Rear Wiper Kit 811655 (Motor) 451
KITS AND ACCESSORIES Power-A-Tach® Kit 50850100 – Cold Weather 4640 Models 453
KITS AND ACCESSORIES Power-A-Tach® Kit 50850100 – Cold Weather 4640 Lift Arm Routing 455
KITS AND ACCESSORIES Power-A-Tach® Kit 50850068 Cold Weather 5240 Models 458
KITS AND ACCESSORIES Power-A-Tach ® Kit 50850068 – Cold Weather 5240 Lift Arm Routing 461
KITS AND ACCESSORIES 50850519 Pilot Valve Kit – Standard Flow 464
KITS AND ACCESSORIES 50850521 Mechanical Valve Kit – Standard Flow 467
KITS AND ACCESSORIES 50850505 Pilot Valve Kit – High-Flow 469
KITS AND ACCESSORIES 50850507 Mechanical Valve Kit – High-Flow 471
SECTION D: SCHEMATICS
SCHEMATICS – ELECTRICAL – ROPS/FOPS 473
SCHEMATICS – ELECTRICAL – ENGINE 474
SCHEMATICS – ELECTRICAL – HEATER 476
SCHEMATICS – HYDROSTATIC/HYDRAULIC – DUAL JOYSTICK 478
SCHEMATICS – HYDROSTATIC/HYDRAULIC – NON-DUAL JOYSTICK 480
SCHEMATICS – ELECTRICAL – 14-PIN CONNECTOR AUXILIARY 482
SCHEMATICS – ELECTRICAL – HVAC 484
SCHEMATICS – ELECTRICAL – CAB DOOR 486
SCHEMATICS – ELECTRICAL – POWER-A-TACH® COLD WEATHER 488
SCHEMATICS – ELECTRICAL – CHASSIS 490
O-Ring Table, Coupling & Adapter Torque Table 492
Torque Specifications Table 493
Appendix A:Pages Index 494
Appendix B:Parts Index 497