Gehl 5635 6635 SX DX Turbo Skid-Steer Loaders Service Manual 907285 – PDF DOWNLOAD

Gehl 5635 6635 SX DX Turbo Skid-Steer Loaders Service Manual 907285 – PDF DOWNLOAD

FILE DETAILS:

Gehl 5635 6635 SX DX Turbo Skid-Steer Loaders Service Manual 907285 – PDF DOWNLOAD

Language : English
Pages : 188
Downloadable : Yes
File Type : PDF
Size: 32.6 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Gehl 5635 6635 SX DX Turbo Skid-Steer Loaders Service Manual 907285 – PDF DOWNLOAD

INTRODUCTION:

• With correct maintenance and work limits, this Skid Loader will give years of
  dependable service. This shop manual is intended to be a guide in the assembly
  and disassembly, installation and removal, adjustment and testing, troubleshooting
  and replacement of components that together make up the GEHL SL5635
  and SL6635 series Skid Loaders.
• In many of the procedures found within, the installation steps are the exact
  opposite of the removal steps and vice versa, and therefore, the opposite
  procedure is not rewritten. A note to reverse the procedure will be stated. This
  reduces redundancy in carbon copy procedures and excessive pages in the
  manual. In cases though, where the assembly and disassembly or removal and
  installation procedures differ and additional steps or safety concerns are paramount,
  the entire opposite procedure will be written out to include the new
  information.
• A table of contents and index can be used to make the procedure you need to
  find an easier process. Also, there are black tabs extending off the pages
  highlighting the chapters for those who prefer to thumb through the manual.
  Many schematics, photographs, and line art drawings are used to help perform
  the necessary repairs, tests, or adjustments that the SL5635/6635 Skid Loader
  needs to keep it in running order.
• If you might have any additional questions that you need help with, please
  contact your authorized GEHL dealer or call the GEHL Service Department for
  assistance.

TABLE OF CONTENTS:

Gehl 5635 6635 SX DX Turbo Skid-Steer Loaders Service Manual 907285 – PDF DOWNLOAD

Specifications
Specifications .
Tire Options . .
Buckets and Capacities .
General Specifications .
Safety
General Information
Signal Words . . .
Additional Safety Reminders
Mandatory Safety Shutdown Procedure
Lift Cylinder Mechanical Lock
Cylinder Lock Engagement . . . . .
Cylinder Lock Disengagement . . . .
Rollover Protective Structure (ROPS) – Raising
Rollover Protective Structure (ROPS) – Lowering
Relieving Hydraulic Pressure
Loader Raising Procedure
Loader Lowering Procedure .
Decal Locations
Lubrication
General Information
Hydraulic Oil Reservoir
Crankcase Oil . . . .
Chain cases
Grease Fitting Locations
Mainframe
Introduction
Engine Access Cover Removal and Installation
Rollover Protective Structure (ROPS) Removal and Installation
Seat Removal and Installation
Seat Slide Replacement . . .
Rollover Protective Structure (ROPS) Rear Window Removal and Installation .
Restraint Bar Removal and Installation
Gehl Quick-Tach or Universal Attachment Removal and Installation
Lift Arm Removal and Installation
Lift Arm Bushing Replacement
Lift Arm Stop Installation/Adjustment .
Control Cover Removal and Installation
Floor Cover Removal and Installation .
Fuel Level Sender Removal and Installation
Rear Grille Removal and Installation . . .
Wheel Drives
Introduction . .
Drive Chain Adjustment . . . . .
Drive Chain Removal and Installation
Axle Housing Assembly Removal and Installation
Axle and Wheel Bearing Disassembly and Assembly
Idler Sprocket and Bearing Removal/Disassembly and Installation/Assembly
Controls
Introduction
Control Handle Removal and Installation .
Control Handle Position Adjustment
Control Handle Tracking Adjustment, Traction Controls
Left Control Handle Assembly . . . . . . . . . . .
Right Control Handle Assembly . . . . . . . . . .
Crosstube Removal and Installation – T-Bar, Hand/Foot and Dual Hand Controls.
Neutral Centering Adjustment . . . . . . . .
Hydrostatic Pump Arm Removal and Installation
Lift/Tilt Control Removal and Installation
Lift/Tilt Control Adjustment .
907285/AP1197 ii
Auxiliary Hydraulics Cable Removal and Installation – T-Bar and Dual Hand Controls
Auxiliary Hydraulics Cable Adjustment – T-Bar and Dual Hand Controls
Auxiliary Hydraulics Linear Actuator Removal and Installation – Hand/Foot Controls
Auxiliary Hydraulics Linear Actuator Adjustment . . . . . . . . . . . . . .
Hand Throttle and Cable Removal and Installation – T-Bar and Dual Hand Controls
Foot Throttle and Cable Removal and Installation – T-Bar and Dual Hand Controls.
Throttle and Cable Removal and Installation – Hand/Foot Controls
Hand Throttle Adjustment
Throttle Tension Adjustment
Foot Throttle Adjustment – T-Bar and Dual Hand Controls
Hydrostatic System
Introduction . . . . .
Troubleshooting Guide .
Case Drain Test . . . .
Charge Pressure Test and Adjustment .
Hydrostatic Pump Relief Valves . . .
Hydrostatic Pump Removal and Installation
Hydrostatic Pump Drive Coupling Removal and Installation .
Drive Motor Removal and Installation . . . .
Hydraulic Oil Cooler Removal and Installation . . . . . .
Hydraulic System
Introduction . . . .
Troubleshooting Guide . . . . . . . . . . . . . . . . . .
Relief Pressure Test, Control Valve and High Flow (DX Models) .
Tilt Cylinder Test . . .
Self-Leveling Valve Test
Lift Cylinder Test . . .
Solenoid Valve Test . .
Hydraulic Oil Filter Element Replacement
Tilt Cylinder Removal and Installation
Lift Cylinder Removal and Installation
Lift/Tilt Cylinder Disassembly and Assembly.
Gear Pump Removal and Installation . . . .
Self-Leveling Valve Removal and Installation
Self-Leveling Valve Adjustment . . . . . .
Lift/Tilt Solenoid Valve – Removal and Installation
Lift/Tilt Solenoid Valve – Disassembly and Assembly
Control Valve Removal and Installation . . . . . .
High-Flow Manifold Valve Removal and Installation (DX Models)
High-Flow Manifold Valve Disassembly and Assembly .
Hydraulic System Schematic, SL5635/6635SX
Hydraulic System Schematic, SL5635/6635DX
Electrical System
Description of Operation
Troubleshooting Guide .
Glow Control Relay Operation .
Relay Test . . . . …..
Seat Switch Removal and Installation
Restraint Bar Switch Removal and Installation
Front Work Light Bulb Replacement
Rear Work Light Bulb Replacement.
Electrical System Schematic . . . .
Engine
Introduction
Troubleshooting Guide
Oil Filter Element Removal and Installation
Air Cleaner Assembly Removal and Installation
Air Filter Element Removal and Installation
Air Filter Element Cleaning . .
Battery Removal and Installation
Starter Removal and Installation
Exhaust Assembly Removal and Installation
Fan Belt Adjustment . . . . . . .
Oil Cooler Removal and Installation
Fan Shroud Adjustment . . . .
Engine Removal and Installation
Index