Gehl 803 Compacat Excavator Parts Manual 918076 – PDF DOWNLOAD

Gehl 803 Compacat Excavator Parts Manual 918076 – PDF DOWNLOAD

FILE DETAILS:

Gehl 803 Compacat Excavator Parts Manual 918076 – PDF DOWNLOAD

Language : English
Pages : 302
Downloadable : Yes
File Type : PDF
Size: 26.9 MB

TABLE OF CONTENTS:

Gehl 803 Compacat Excavator Parts Manual 918076 – PDF DOWNLOAD

Introduction i
Table of Contents 1
Filters, Gaskets and Seals, Special
Service/Test Tools 5
Notes 6
Decals 7
Decals 8
Decals 10
Decals 12
Diesel Engine – Tier III 14
Diesel Engine – Tier III 15
Diesel Engine – Tier II 16
Engine Mounts – Tier III 17
Engine Mounts – Tier II 18
Cylinder Head, Valve Cover 19
Cylinder Block 20
Seal – Crankshaft – Tier III 21
Seal – Crankshaft – Tier II 22
Oil Pan – Tier III 23
Oil Pan – Tier II 24
Camshaft – Tier III 25
Camshaft – Tier II 26
Crankshaft, Piston – Tier III 27
Crankshaft, Piston – Tier II 28
Lubrication – Tier III 29
Lubrication – Tier II 30
Cooling System – Tier III 31
Cooling System – Tier II 32
Fuel Injection System – Tier III 33
Fuel Injection System – Tier II 34
Engine Air Filter – Tier III 35
Engine Air Filter – Tier II 36
Intake Manifold – Tier III 37
Intake Manifold – Tier II 38
Exhaust Components – Tier III 39
Exhaust Components – Tier II 40
Diesel Tank 41
Hydraulic Pump Drive 42
Fuel Supply – Tier III 43
Fuel Supply – Tier II 44
Auto Idle/Throttle – Tier III 45
Auto Idle/Throttle – Tier III 46
Throttle Lever – Tier II 47
Radiator – Tier III 48
Radiator – Tier III 49
Radiator – Tier II 50
Turntable Drive Unit Installation 53
Oil Cooler 55
Pilot Control Drive Unit 56
Pilot Control Drive Unit 57
Drive Motor Installation 59
Drive Motor (Mag 50) 61
Drive Motor (Mag 44) 62
Notes 64
Hydraulic Oil Tank 65
Turntable Drive Unit 68
Hydraulic Pump 69
Hydraulic Pump 70
Hydraulic Pump Components 71
Control Valve Fittings 72
Control Valve Assembly 74
Pilot Oil Supply Unit 75
Cut-Off Valve 76
Control Block 79
Swivel Joint 80
Joysticks 81
Pilot Valve, Travel 83
Pilot Valve, Travel 84
Auxiliary Hydraulics – Pilot Valve 86
Control Valve Fittings 86
Auxiliary Hydraulics – Pilot Valve 87
Control Valve Fittings 87
Dozer Blade Valve 88
Dozer Blade Valve 89
Auxiliary Control Proportional
Valve (Option) 90
Selection Valve 91
ISO/SAE Valve 92
Manifold Block 93
Valve Block 94
Speed Control Valve Block 96
Manifold 97
Hydraulic Pump Installation 99
Hydraulic Pump Installation 100
Hydraulic Pump Installation 101
Hydraulic Pump Installation 102
Boom Installation 103
Boom Cylinder 104
Dipper Arm Installation 106
Dipper Arm Cylinder 107
TABLE OF CONTENTS
918076/EP0913 2 Printed in U S A
Bucket Installation – Short Dipper
Arm 108
Bucket Installation – Long Dipper
Arm (Option) 109
Bucket Cylinder 110
Boom Offset Cylinder Installation 112
Boom Offset Cylinder Installation 113
Boom Offset Cylinder 114
Notes 115
Dozer Blade Installation 116
Dozer Blade Installation 117
Dozer Blade Cylinder 118
Auxiliary Hydraulics Installation 119
Auxiliary Hydraulics Installation 120
Proportional Control (Option) 122
Proportional Control (Option) 123
ISO/SAE Valve Installation 124
Hydraulic Tank Hoses 125
Hydraulic Tank Hoses 126
Pilot Pressure Hoses 128
Pilot Pressure Hoses 129
Pilot Pressure Hoses 130
Battery 131
Dashboard 132
Dashboard 133
Radio (Option) 135
Horn 136
Relay Box 137
Cab Work Lights 139
Cab Work Lights – Front (Option) 140
Cab Work Lights – Front (Option) 141
Cab Work Lights – Front (Option) 142
Cab Work Light 144
Cab Work Light 145
Cab Work Light 146
Boom Work Light 147
Boom Work Light 148
Wire Harness – Engine 149
Wire Harness – Engine 150
Wire Harness – Chassis, Engine 151
Wire Harness – Chassis 153
Wire Harness – Oil Control 154
Wire Harness – Armrest 155
Wire Harness – Armrest 156
Wire Harness – Switch 157
Wire Harness – Switch 158
Wire Harness – Work Light – Front 160
Wire Harness – Cab 161
Wire Harness – Cab 162
Wire Harness – Auto-Idle (Option) 163
Wire Harness – Proportional Control
(Option) 165
Dozer Blade 166
Undercarriage, Rubber Track 167
Rubber Track 168
Undercarriage, Steel Track (Option) 169
Steel Track (Option) 170
Track Tensioner, Rubber Track 171
Track Tensioner, Steel Track (Option) 173
Track Roller (Rubber Track) 175
Bottom Roller 176
Top Roller 177
Top Roller 178
Chassis 179
Lubrication 180
Counterweight 181
Counterweight (Option) 183
Engine Hood – Tier III 184
Engine Hood – Tier II 185
Tank Cover 187
Partition Wall 188
Partition Wall 189
Isolation Mats 192
Isolation Mats 193
Isolation Mats 194
Isolation Mats 195
Chassis Cover 196
Mirrors 198
Mirrors 199
Boom 200
Undercarriage Cover 202
Dipper Arm – Short 203
Dipper Arm – Short 204
Dipper Arm – Long (Option) 206
Dipper Arm – Long (Option) 207
Cab Mounting 209
Cab Mounting 210
Cab Frame 1 211
Cab Frame 1 212
Cab Frame 1 213
Cab Frame 1 214
Cab Frame 1 215
Cab Frame 2 216
Cab Frame 2 217
Cab Frame 2 218
Cab Frame 2 219
TABLE OF CONTENTS
Printed in U S A 3 918076/EP0913
Cab Frame 2 220
Cab Door 221
Cab Door 222
Windshield 223
Windshield 224
Windshield 225
Windshield 226
Cab Windows 227
Cab Windows 228
Cab Windows 229
Cab Trim 230
Cab Trim 231
Cab Trim 232
Cab Trim 233
Joystick Consoles 234
Notes 236
Operator’s Seat 237
Operator’s Seat 238
Heater 240
Heater 241
Heater 242
Air Conditioning (Option) 243
Air Conditioning (Option) 244
Air Conditioning Compressor (Option) 245
Notes 247
Air Conditioning Installation (Option) 248
Rotating Beacon (Option) 252
Rotating Beacon (Option) 253
Tool Set 254
Numerical Index 259

DESCRIPTION:

Gehl 803 Compacat Excavator Parts Manual 918076 – PDF DOWNLOAD

Beginning Serial Number: AC02528

INTRODUCTION :

When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. For your safety and continued proper operation, use only genuine GEHL service parts.

• The model and serial number for this unit are on a tag located on a panel on the front of the cabin.
• ”Right” and ”left” are determined from a position sitting on the seat and facing forward. GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.
• Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. Metric torque values shown in the illustrations are in Newtonmeters and can be converted to foot-pounds by multiplying by 0.738.
• Specific Reference Numbers, indicating a complete assembly, are circled in some illustrations. A small bag, pictured in some illustrations, indicates a seal kit (seals, o-rings, etc.). In the exploded view parts list, additional information may follow the Reference Number.

Serial number breaks are indicated as follows:
• (SN 999 and before) – indicates serial numbers
up to and including 999.
• (SN 1000 – 2000) – indicates serial numbers
between 1000 and 2000.
• (SN 999 and up) – indicates serial numbers
including 999 and after.
Serial number exceptions and inclusions are
indicated as follows:
• (SN 999 and before except 997) – indicates
serial numbers up to and including 999,
EXCEPT 997.
• (SN 1000 – 2000 except 1996 including 997) –
indicates serial numbers between 1000 and
2000, INCLUDING 997 EXCEPT 1996.
• (SN 2001 and up including 1996) – indicates
serial numbers including 2001 and after,
INCLUDING 1996.

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