GEHL 883 Dynalift Telescopic Forklift SERVICE PARTS Manual(907365) – PDF DOWNLOAD

GEHL 883 Dynalift Telescopic Forklift SERVICE PARTS Manual(907365) – PDF DOWNLOAD

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GEHL 883 Dynalift Telescopic Forklift SERVICE PARTS Manual(907365) – PDF DOWNLOAD

Introduction

•  The table of contents page shows the page location of various component groups on the machine. When ordering service parts, specify the correct part number, full description, quantity required, and the unit model and serial number. Model and serial numbers for this unit are stamped on a plate located inside the operator’s station. The serial number is also stamped on the top front frame.
• The following reference shows the breakdown of the serial number: “Right” and “Left” are determined from a position standing behind the unit and facing the direction of travel.
• GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered.
• On original tire replacement, company policy prohibits the sale of replacement tires for all GEHL machinery. Replacement wheel sets are available and tire size information is called out with the wheel sets to facilitate replacement tire selection. ALL REPLACEMENT TIRES MUST BE PURCHASED LOCALLY.
• Grease fittings and common attaching hardware, such as cotter pins, set screws, woodruff keys, screws, nuts, etc., are included in the parts list, indented below the part it is (they are) associated with, but NOT illustrated, except where a particular routing or special fastening arrangement MUST be maintained.
• The hardware listed is for mounting purposes and is NOT included when the part is ordered for replacement. Standard attaching hardware torque values are provided on the inside Back Cover. Unless otherwise specified, all cap screws are Grade 5, cadmium or zinc plated; hexagon nuts for Grade 5 cap screws or bolts are Grade A.

TABLE OF CONTENTS:

GEHL 883 Dynalift Telescopic Forklift SERVICE PARTS Manual(907365) – PDF DOWNLOAD

Introduction . . . . . . . . . . . . . . . . . . . .Inside Front Cover
Table Of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Chassis, Tanks & Covers Section
Operator’s Station
Outside Area & Inner Panels . . . . . . . . . . . . . . . . .14
Dash Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Floor Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Fuel Tank/Front Inner Frame Area Group . . . . . . . . . .20
Rear Inner Frame Area Group . . . . . . . . . . . . . . . . . . .22
Hoods & Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Outrigger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Cab Assembly (No A/C) . . . . . . . . . . . . . . . . . . . . . . .28
Cab Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . .32
Boom Components Section
Outer Boom Section Group . . . . . . . . . . . . . . . . . . . . .34
Intermediate Section Group . . . . . . . . . . . . . . . . . . . . .36
Inner Boom Section Group . . . . . . . . . . . . . . . . . . . . .38
Standard Carriage Attachment Group . . . . . . . . . . . . . .40
Fork Shift Carriage Attachment Group . . . . . . . . . . . . .42
Rotate Carriage Attachment Group . . . . . . . . . . . . . . .44
Swing Carriage Attachment Group . . . . . . . . . . . . . . . .46
Truss Boom & Bucket Attachment Group . . . . . . . . . .50
6 Ft. Mast Attachment (Old Style) . . . . . . . . . . . . . . . .52
6 Ft. Mast Attachment (New Style) . . . . . . . . . . . . . . .54
Axles & Service Brakes Section
Power Brake/Master Cylinder Assemmbly . . . . . . . . . .56
Axle Planetary & Wheel Group . . . . . . . . . . . . . . . . . .58
Brake Caliper Assembly . . . . . . . . . . . . . . . . . . . . . . .60
Axle Outer Knuckle End Group . . . . . . . . . . . . . . . . . .62
Axle Differential Carrier Group . . . . . . . . . . . . . . . . . .64
Electrical System Section
Main Electrical Schematic . . . . . . . . . . . . . . . . . . . . . .66
Light Package Wiring Hookup . . . . . . . . . . . . . . . . . . .74
Cab Enviroment Wiring Hookup w/o A/C . . . . . . . . . .78
Cab Enviroment Wiring Hookup w/ A/C . . . . . . . . . . .80
Ether Start Wiring Hookup . . . . . . . . . . . . . . . . . . . . .84
Hydraulic Systems Section
Tank Return & Manifold Plumbing . . . . . . . . . . . . . . .86
Brake Control Plumbing . . . . . . . . . . . . . . . . . . . . . . .88
Steering Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Frame Level Plumbing . . . . . . . . . . . . . . . . . . . . . . . . .92
Boom Extend Plumbing . . . . . . . . . . . . . . . . . . . . . . . .94
Boom Lift Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . .96
Boom Carrier Tilt/Slave Plumbing . . . . . . . . . . . . . . . .98
Auxilliary Hydraulic Plumbing . . . . . . . . . . . . . . . . .100
Fork Shift Carriage Attachment Plumbing . . . . . . . . .102
Rotate Carriage Attachment Plumbing . . . . . . . . . . . .104
Swing Carriage Attachment Plumbing . . . . . . . . . . . .106
Winch Attachment Plumbing . . . . . . . . . . . . . . . . . . .108
6 Ft. Mast Attachment Plumbing (Old Style) . . . . . . .110
6 Ft. Mast Attachment Plumbing (New Styyle) . . . . .112
Outriggers Option Plumbing (Ext. Lock Valves) . . . .114
Outriggers Option Plumbing (Int. Lock Valves) . . . . .116
Power Train
Transmission,
External Components Group . . . . . . . . . . . . . . . .118
Internal Components Group . . . . . . . . . . . . . . . .120
Radiator/Coolers Group . . . . . . . . . . . . . . . . . . . . . . .122
Air Intake Group . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Exhaust Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
External Engine/Fuel Lines Group . . . . . . . . . . . . . . .128
Hydraulic Components Section
Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Frame Level Cylinders . . . . . . . . . . . . . . . . . . . . . . . .132
Boom Lift Cylinders . . . . . . . . . . . . . . . . . . . . . . . . .136
Boom Extend Cylinders . . . . . . . . . . . . . . . . . . . . . . .142
Carrier Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . .148
Attachment Tilt Cylinders . . . . . . . . . . . . . . . . . . . . .156
Outrigger Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . .162
Fork Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . .166
Rotate Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . .168
Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . .170
6 Ft. Mast Extend Cylinder (Old Style) . . . . . . . . . . .174
6 Ft. Mast Extend Cylinder (New Style) . . . . . . . . . .176
Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
Power Steering Motor . . . . . . . . . . . . . . . . . . . . . . . .182
Winch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
V40 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
V30 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
4-Way Joystick Controller . . . . . . . . . . . . . . . . . . . . .190
2-Way Joystick Controller . . . . . . . . . . . . . . . . . . . . .192
Frame Level Control Valve . . . . . . . . . . . . . . . . . . . .194
Outrigger Control Valve . . . . . . . . . . . . . . . . . . . . . . .196
Priority Flow Divider . . . . . . . . . . . . . . . . . . . . . . . . .198
2 GPM Flow Divider . . . . . . . . . . . . . . . . . . . . . . . . .200
Joystick Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202
Outrigger Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204
Lock Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
Winch Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208
Steer Select Valve (Old Style) . . . . . . . . . . . . . . . . . .210
Steer Select Solenoid Valve (New Style) . . . . . . . . . .212
Miscellaneous Components Section
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . .214
Standard Fasteners Table . . . . . . . . . . . . . . . . . . . . . .226
Hardware Torque Specs . . . . . . . . . . .Inside Back Cover