Gehl AL 540 (SN 53000 and Up) Articulated Loader Parts Manual 50940350 – PDF DOWNLOAD

Gehl AL 540 (SN 53000 and Up) Articulated Loader Parts Manual 50940350 – PDF DOWNLOAD

FILE DETAILS:

Gehl AL 540 (SN 53000 and Up) Articulated Loader Parts Manual 50940350 – PDF DOWNLOAD

Language : English
Pages : 162
Downloadable : Yes
File Type : PDF
Size: 11.9 MB

TABLE OF CONTENTS:

Gehl AL 540 (SN 53000 and Up) Articulated Loader Parts Manual 50940350 – PDF DOWNLOAD

Table of Contents………………………………….. I
Tools ……………………………………………………1
Tools / Paint / Special Service Parts and
Kits ………………………………………………1
Filters …………………………………………………..2
All Filters ………………………………………..2
Return Filter – 274912……………………….3
Chassis …………………………………………………4
Front Frame……………………………………..4
Rear Frame………………………………………5
Covers …………………………………………….6
Fenders……………………………………………8
Isolation Mats (EU all, Domestic w/
Cab)………………………………………………9
Rear Bumper ………………………………….10
Counterweight Kit ………………………….11
Mirrors (Option) …………………………….12
Axles ………………………………………………….13
Front and Rear Axles ………………………13
Driveshaft………………………………………14
50300926, 50300927 – Internal
Components (1 of 3)……………………..16
50300926, 50300927 – Internal
Components (2 of 3)……………………..18
50300926, 50300927 – Internal
Components (3 of 3)……………………..20
Wheels and Tires ……………………………22
Lift Arm ……………………………………………..23
Lift Arm Assembly …………………………23
Operator’s Platform ……………………………..24
Operator’s Platform – Upper …………….24
Seat and Seatbelt…………………………….25
Operator’s Platform – Lower…………….26
Steering ………………………………………………28
Steering Column – Deluxe ……………….28
Cab …………………………………………………….30
Cab Assembly ………………………………..30
Doors – 50381121 & 50381122 ………..32
Wipers…………………………………………..33
Heater – Duct & Vents …………………….34
Heater Assembly…………………………….35
Air Conditioning …………………………….36
Completing Components …………………38
ROPS/FOPS………………………………………..40
ROPS – Two-Post (Later Machines) – 1 of 2
pages …………………………………………..40
ROPS – Two-Post (Later Machines) – 2 of 2
pages…………………………………………..42
ROPS – Two-Post (Early Machines) –
201024 ………………………………………..45
ROPS – Four-Post – 50304279 ………….46
Side Gates – Four Post ROPS …………..47
Controls………………………………………………48
Differential Lock…………………………….48
Inching – Brake ………………………………49
Parking Brake ………………………………..50
Throttle………………………………………….51
Electrical …………………………………………….52
Main Machine………………………………..52
Battery Cables (w/ Remote
Terminals)……………………………………53
Battery Cables (w/ Master Disconnect
Switch)………………………………………..54
Battery Cables (w/ Remote Terminals &
Master Disconnect Switch) ……………55
Fuses …………………………………………….56
Work Lights …………………………………..57
Headlights/Tail Lights (Option)………..58
Radio Kit – 809574 (Domestic, w/Cab
only)……………………………………………59
Strobe Light Kits – 809568, 809571
(Option – Domestic Only)………………60
Battery Disconnect Kit (Option)……….61
Remote Battery Terminal Kit
(Option)……………………………………….62
Backup Alarm Kit (Option) ……………..63
Block Heater Kit (Option – Domestic
Only) …………………………………………..64
Hydraulics…………………………………………..65
Hydraulic Tank ………………………………65
Hydraulic Drive ……………………………..66
Axial Piston Hydraulic Pump – 270201 (1
of 2) ……………………………………………67
Axial Piston Hydraulic Pump – 270201 (2
of 2) ……………………………………………68
Bent Axis Motor – 270245 (1 of 2) ……69
Bent Axis Motor – 270245 (2 of 2) ……70
Lift Arm Hydraulics………………………..72
Aux. Hydraulics Pressure Relief
Control ………………………………………..74
Power Steering……………………………….75
Control Valve…………………………………76
Auxiliary Valve………………………………77
50940350/E0222 II Printed in U.S.A.
TABLE OF CONTENTS
Solenoid Valve, Power-a-Tach Valve .78
Hydraulic Cylinders……………………………..79
Lift Cylinder ………………………………….79
Tilt Cylinder…………………………………..80
Steering Cylinder ……………………………81
Power-A-Tach Cylinder…………………..82
4-Point Quick Attach Cylinder (EU
Only) …………………………………………..83
Attachments ………………………………………..84
All-Tach ………………………………………..84
Attachment Hydraulics ……………………85
Power-A-Tach………………………………..86
4-Point Quick Attach (EU Only) ………87
Buckets (Domestic Only)…………………88
Pallet Forks (Domestic Only) …………..89
Decals…………………………………………………91
Common Decals……………………………..92
ANSI-Style Decals………………………….94
ISO-Style Decals…………………………….96
Engine ………………………………………………..99
Engine Assembly ……………………………99
Cylinder Head and Cover ………………100
Cylinder Block……………………………..102
Gear Housing ……………………………….103
Flywheel Housing/Oil Pan……………..104
Intake Manifold…………………………….105
Exhaust Manifold………………………….106
Camshaft ……………………………………..107
Crankshaft, Piston…………………………108
Intake/Exhaust Components …………..109
Cooling System…………………………….110
Lubrication…………………………………..112
Fuel Line ……………………………………..114
Fuel Injection Pump………………………116
Fuel Injection Valve………………………118
Governor ……………………………………..119
Alternator …………………………………….120
Starter………………………………………….121
Radiator……………………………………….122
Fittings / O-Rings / Seal Rings …………….123
Hose / O-Ring Compatibility……………….124
Abbreviations and Descriptions for
Fittings ……………………………………………126
Schematics ………………………………………..127
Hydraulics……………………………………127
Complete Electrical Schematic – Deluxe
Steering Column…………………………128
Deluxe Steering Column Electrical
Schematic ………………………………….129
Chassis Electrical Schematic ………….130
Engine/Radio Electrical Schematic …131
ROPS, Power-A-Tach and Tail Light
Electrical Schematics ………………….132
Air Conditioning Electrical
Schematic…………………………………..133

DESCRIPTION:

Gehl AL 540 (SN 53000 and Up) Articulated Loader Parts Manual 50940350 – PDF DOWNLOAD

INTRODUCTION:

When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. For your safety and continued proper operation, use only genuine GEHL service parts. The model and serial number for this unit are on a tag located on a panel on the front of the frame .

• ”Right” and ”left” are determined from a position sitting on the seat and facing forward. MANITOU AMERICAS, INC. reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.
• Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. Metric torque values shown in the illustrations are in Newtonmeters and can be converted to foot-pounds by multiplying by 0.738.
• Specific Reference Numbers, indicating a complete assembly, are circled in some illustrations. A small bag, pictured in some illustrations, indicates a seal kit (seals, o-rings, etc.). In the exploded view parts list, additional information may follow the Reference Number.

Serial number breaks are indicated as follows:
• (SN 999 and before) – indicates serial numbers
up to and including 999.
• (SN 1000 – 2000) – indicates serial numbers
from 1000 to 2000.
• (SN 999 and up) – indicates serial numbers
including 999 and after.
Serial number exceptions and inclusions are
indicated as follows:
• (SN 999 and before except 997) – indicates
serial numbers up to and including 999,
EXCEPT 997.
• (SN 1000 – 2000 except 1996 including 997) –
indicates serial numbers between 1000 and
2000, INCLUDING 997 EXCEPT 1996.
• (SN 2001 and up including 1996) – indicates
serial numbers including 2001 and after,
INCLUDING 1996.

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