Gehl BL818S Backhoe loader Parts Catalog Manual 53101057A – PDF DOWNLOAD

Gehl BL818S Backhoe loader Parts Catalog Manual 53101057A – PDF DOWNLOAD

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Gehl BL818S Backhoe loader Parts Catalog Manual 53101057A – PDF DOWNLOAD

Language : English
Pages : 514
Downloadable : Yes
File Type : PDF
Size: 137 MB

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TABLE OF CONTENTS:

Gehl BL818S Backhoe loader Parts Catalog Manual 53101057A – PDF DOWNLOAD

GENERAL & SAFETY
DECALS-BHL (1OF 2) 1
DECALS-BHL (2 OF 2) 3
DECALS – BHL (1 of 1) 5
SERVICE PARTS
FLUIDS- TLB818S/TLB818/BL818S/BL818/TLB818(T3) 7
SERVICE PARTS- TLB818/TLB818S/BL818S/BL818 9
10-ENGINE
ENGINE INSTALLATION
ENGINE INSTALLATION -PERKINS (TIER-2)-BHL 11
ENGINE MOUNTINGS PERKINS-BHL 13
ENGINE ASSEMBLY
ASSEMBLY PERKINS ENGINE
SHORT ENGINE-BHL 15
CYLINDER BLOCK & LINERS -BHL 17
CRANKSHAFT , MAIN & BIG END BEARINGS -BHL (UP TO CRS59947) 19
CRANKSHAFT, MAIN & BIG END BEARINGS -BHL ( FROM 491477T) 21
PISTON & RINGS -BHL 23
CONNECTING ROD-BHL ( UP TO U491476T) 25
CONNECTING RODS-BHL ( FROM U491477T) 27
REAR END OIL SEAL -BHL 29
CYLINDER HEAD ASSEMBLY-BHL 31
ROCKER SHAFT ASSEMBLY -BHL 33
TIMING GEAR & CAM SHAFT – BHL 35
FLYWHEEL HOUSING -BHL 37
FLYWHEEL & STARTER RING- BHL 39
SUMP-BHL 41
DIPSTICK & FILLER TUBE-BHL 43
OIL SUCTION PIPE – PERKINS BHL 45
CYLINDER HEAD COVER-BHL_1 47
HEAT SHIELD -CYLINDER HEAD COVER- PERKINS BHL 49
CYLINDER HEAD COVER-BHL_3 51
OIL FILLER -BHL 53
BREATHER-BHL 55
OIL COOLER-BHL 57
CRANKSHAFT PULLEY -BHL 59
TIMING CASE-BHL 61
TIMING COVER-BHL 63
TIMING COVER KIT -BHL 65
PIPE WORK & CONNECTIONS
PIPES-BHL_1 67
WATER OUTLET HOUSING-BHL( UP TO 31/01/2004) 69
WATER OUTLET HOUSING-BHL (FROM 01/02/2004) 71
PIPEWORK & CONNECTION-BHL 73
FUEL SYSTEM
FUEL PRE-LIFT PUMP-BHL 75
FUEL INJECTION PUMP-BHL (1 of 2) 77
FUEL INJECTION PUMP -BHL ( 2 of 2) 79
HIGH PRESSURE FUEL PIPES-BHL 81
ATOMISERS-BHL 83
BOOST CONTROL PIPE-BHL 85
FUEL LEAK OFF PIPE-BHL 87
INJECTION PUMP TO FILTER PIPE 89
PIPE FILTER TO INJECTION PUMP -PERKINS BHL 91
LIFT PUMP-BHL 93
WATER TRAP-BHL 95
FUEL TANK -EXPORT-BHL 97
COOLING SYSTEM
FAN DRIVE-PERKINS BHL 99
WATER PUMP-BHL 101
WATER PUMP REPAIR KIT – BHL 103
FAN EXTENSION -PERKINS BHL 105
RADIATOR & OIL COOLER-PERKINS-BHL 107
EXHAUST SYSTEM
EXHAUST MANIFOLD-BHL 109
EXHAUST SYSTEM-PERKINS-BHL 111
AIR INDUCTION SYSTEM
INDUCTION SYSTEM (PERKINS)- AIR FILTRATION-BHL 113
TURBOCHARGER-BHL 115
TURBOCHARGER FEED PIPE-BHL 117
LEAK OFF PIPE -TURBO -BHL 119
INDUCTION MANIFOLD PIPE-BHL 121
HEATER PLUGS-BHL 123
ENGINE CONTROLS
ENGINE CONTROL_TLB818 125
AUXILIARY DRIVE
FAN DRIVE PULLEY-BHL 127
BLANKING PLATES & PLUGS
BLANKING PLUG-BHL 129
BLANKING PLATE-BHL 131
BLANKING PLUGS-BHL 133
LUBRICATING OIL PRESSURE SWITCH /GAUGE _2 135
TEMPERATURE GAUGE & SENDER -BHL 137
MISCELLANEOUS & AUXILIARIES -BHL_1 139
MISCELLANEOUS & AUXILIARIES-BHL_2 141
ENGINE LIFTING BRACKETS -PERKINS BHL 143
ENGINE ELECTRICALS
PICK UP SENSOR-BHL 145
PICK UP SENSOR PLUG-BHL 147
STARTER MOTOR-BHL 149
ALTERNATOR- PERKINS BHL 151
ALTERNATOR BRACKET -BHL 153
ALTERNATOR PULLEY-BHL 155
LUBRICATING OIL PRESSURE SWITCH/GAUGE 157
WATER TEMPERATURE SENSOR -BHL 159
LUBRICATION SYSTEM
LUBE OIL FILTER -PERKINS 161
OIL FILTER HEAD-BHL 163
LUBRICATING OIL PUMP- PERKINS BHL 165
OIL FILLER -BHL See page 53
OIL COOLER-BHL See page 57
20-TRANSMISSION
TRANSMISSION HYDRAULIC LINES 167
TORQUE CONVERTER – PERKINS 169
CHARGE PUMP 171
TRANSMISSION OIL FILTERS 173
TRANSMISSION MOUNTING 175
TRANSMISSION DIPSTICK 177
REAR DRIVE SHAFT 179
TRANMISSION -2WD
TRANSMISSION HOUSING -2WD 181
TRANSMISSION REVERSE & PRIMARY SHAFT 183
TRANSMISSION INPUT& PTO SHAFT-2WD 185
TRANSMISSION SPEED CONTROL-2WD 187
TRANSMISSION CONTROL VALVE -2WD 189
TRANSMISSION OUTPUT SHAFT-2WD 192
30-AXLE
FRONT AXLE-2WD
FRONT AXLE 2WD INSTALLTION 194
FRONT AXLE -2WD- WHEEL HUB 196
FRONT AXLE-2WD-WHEEL HUB_2 200
FRONT AXLE -WHEELS 202
FRONT AXLE-WHEELS – HEAVY DUTY 204
REAR AXLE
REAR AXLE INSTALLATION 206
REAR AXLE HOUSING 208
REAR AXLE -DIFFERENTIAL /BEVEL GEAR 210
REAR AXLE -DIFFERENTIAL 212
REAR AXLE -WHEEL HUB 214
REAR AXLE- EPICYCLIC REDUCTION GEAR 216
REAR AXLE – REAR WHEELS 218
BRAKES 220
40-BRAKE
SERVICE BRAKE – BRAKE CIRCUIT 222
CONTROL BOX 224
PARKING BRAKE CABLE 226
PARKING BRAKE 228
50-LIFT STRUCTURE
LOADER END
LOADER ARM -BHL GEHL 230
LOADER LINK -BHL GEHL 232
LOADER SAFETY STRUT 234
LOADER-SELF LEVELLING MECHANISM ( 1 of 2) 236
LOADER-SELF LEVELLING MECHANISM (2 of 2) 238
LOADER BUCKET -STANDARD 240
BACKHOE END
BOOM -BHL GEHL 242
DIPPER-BHL GEHL 244
MAST FRAME 246
SWING PIVOT CASTING 248
BACKHOE BUCKET LINKAGE -BHL GEHL 250
BACKHOE BUCKET VARIANTS 252
BOOM LOCKING CABLE 254
70-HYDRAULICS
HYDRAULIC LAY OUT 256
HYDRAULIC TANK ASSEMBLY -EXPORT 259
HYDRAULIC PUMP-TLB844/818 261
HYDRAULIC OIL FILTER 263
LOADER HYDRAULIC
HYDRAULIC LAY OUT See page 256
2 SPOOL VALVE BLOCK 265
3 SPOOL VALVE BLOCK 267
2 SPOOL VALVE BLOCK -EXPLODED 269
3 SPOOL VALVE BLOCK- EXPLODED 272
AUXILIARY HYDRAULIC CIRCUIT 275
LOADER HYDRAULIC TUBES- 2 SPOOL 277
LOADER HYDRAULIC TUBES- 3 SPOOL 279
LIFT CYLINDER 281
LIFT CYLINDER INSTALLATION 283
TILT CYLINDER 285
TILT CYLINDER INSTALLATION 287
LOADER CONTROL -2 SPOOL VALVE BLOCK 290
LOADER CONTROL-3 SPOOL VALVE BLOCK 292
LOADER CONTROL 294
DIGGER HYDRAULICS
BACKHOE HYDRAULICS- SIDE SHIFT ATTACHMENT 296
STABILIZER CYLINDER- SIDE SHIFT 298
BOOM CYLINDER 300
DIPPER CYLINDER-90HP 302
BUCKET CYLINDER 304
SWING CYLINDER INSTALLATION – SIDE SHIFT 306
STABILIZER CYLINDER INSTALLATION 308
BOOM CYLINDER INSTALLATION 310
DIPPER CYLINDER INSTALLATION 312
BUCKET CYLINDER INSTALLATION 314
SIDE SHIFT CLAMP INSTALLATION 316
6 SPOOL VALVE BLOCK 318
6 SPOOL VALVE BLOCK-EXPLODED 320
BACKHOE HYDRAULIC CONTROL-CROSS PATTERN 323
BACKHOE HYDRAULIC CONTROL- PLUS PATTERN 325
BACKHOE CONTROL- STABILIZER 327
SWING CYLINDER- ø 55 MM 329
STEERING SYSTEM
STEERING WHEEL & COLUMN 331
STEERING SYSTEM-2WD
STEERING CYLINDER -2WD 333
STEERING SYSTEM-HYDRAULIC CIRCUIT-2WD 335
STEERING SYSTEM-4WD
STEERING SYSTEM- HYDRAULIC CIRCUIT 337
80-ELECTRICAL
CHASSIS ELECTRICS 339
BATTERY INSTALLATION-PERKINS 341
FRONT LIGHTING-HEAD LIGHTS 343
REAR LIGHTING-TAIL LIGHTS 345
ELECTRICAL-FRONT CONSOLE-PERKINS 347
FRONT CONSOLE – FNR SWITCH INSTALLATION 349
SIDE CONSOLE- FUSE & RELAY BOARD-PERKINS 351
SIDE CONSOLE SWITCH PACK – PERKINS 353
CABIN- WIPER MOTOR INSTALLATION 355
85-OPERATOR STATION
CABIN -FRAME & GLASSES 357
CABIN -DOOR 359
CABIN -REAR WINDOW 361
CABIN -INNER ROOF 363
CABIN- OUTER ROOF-PERKINS 365
CABIN-MOUNTING 367
OPERATOR SEAT -SUSPENSION TYPE 369
CABIN-FLOOR PLATE & MAT 371
CABIN-TOOL BOX REAR COVER 373
CABIN-SIDE CONSOLE 375
CABIN- FRONT CONSOLE BHL 377
90-CHASSIS
CHASSIS-SIDE SHIEFT 379
ENGINE COVER -EXPORT 381
BATTERY BOX-EXPORT WITH CUT-OFF SWITCH 384
FENDERS 386
SIDE SHIEFT MUD GUARD 388
CHASSIS-REAR LEGS- 90HP 390
110-ADDITIONAL EQUIPMENT
7 IN 1 LOADER BUCKET
7 IN 1 BUCKET 392
AUXILIARY HYDRAULIC CIRCUIT See page 275
7-IN-1 BUCKET CYLINDER 394
AIR-CONDITIONING SYSTEM
CABIN -AIRCON – FRAME&GLASSES 396
AIRCON INSTALLATION_1 398
AIRCON INSTALLATION_2 400
AIRCON INSTALLATION_3 (PERKINS) 402
AIRCON INSTALLATION_4 404
AUXILIARY HYDRAULIC CIRCUIT
AUXILIARY HYDRAULIC CIRCUIT See page 275
LOADER HYDRAULIC TUBES- 3 SPOOL See page 279
3 SPOOL VALVE BLOCK See page 267
3 SPOOL VALVE BLOCK- EXPLODED See page 272
LOADER CONTROL-3 SPOOL VALVE BLOCK See page 292
BACKHOE BUCKET VARIANTS
DITCH CLEANING BUCKET 406
BEACON LIGHT
BEACON LIGHT 408
EXTENDABLE DIPPER
EXTENDABLE DIPPER_1 410
EXTENDABLE DIPPER_2 413
HYDRAULIC CIRCUIT -EXTENDABLE DIPPER-SS 416
CONTROL LEVER- EXTENDABLE DIPPER 418
FORK ATTACHMENT ON STANDARD & MULTIPURPOSE LOADER BUCKETS
FORK ON STANDARD LOADER BUCKET 420
FORK ON MULTIPURPOSE LOADER BUCKET 422
FRONT AXLE -4WD
FRONT AXLE-4WD-HOUSING 424
FRONT AXLE-4WD-PIVOT 426
FRONT AXLE-4WD-INSTALLATION 428
FRONT AXLE-4WD-BEVEL GEAR 430
FRONT AXLE -4WD- DIFFERENTIAL 432
FRONT AXLE -4WD-WHEEL HUB 434
FRONT AXLE -4WD-PLANETARY CARRIER 436
FRONT AXLE-4WD-AXLE SHAFT 438
FRONT AXLE -WHEELS See page 202
FRONT AXLE -4WD ( AXLE SR No. 01000876 ONWARDS)
FRONT AXLE-4WD-HOUSING See page 424
4WD FRONT AXLE- INSTALLATION 440
4WD FRONT AXLE- BEVEL GEAR 442
4WD FRONT AXLE- SWIVEL HOUSING & STEERING CYLINDER 444
4WD FRONT AXLE -DIFFERENTIAL 446
4WD FRONT AXLE -WHEEL HUB 448
4WD FRONT AXLE – FINAL REDUCTION 450
FRONT AXLE-4WD-AXLE SHAFT See page 438
HVAC-PERKINS
CABIN-HVAC-FRAME & GLASSES 452
HVAC INSTALLATION_1 454
AIRCON INSTALLATION_2 See page 400
AIRCON INSTALLATION_3 (PERKINS) See page 402
HVAC INSTALLATION_4 456
HEATER
CAB-HEATER -FRAME & GLASSES 458
HEATER INSTALLATION_1 460
AIRCON INSTALLATION_2 See page 400
HEATER INSTALLATION_3 462
PAPER GRAPPLE BUCKET
PAPER GRAPPLE BUCKET 464
BUCKET CYLINDER -GRAPPLE BUCKET 466
ROCK BREAKER
ROCK BREAKER-MAIN BODY 468
ROCK BREAKER -FRAME 471
ROCK BREAKER BRACKET-DIRECT MOUNT TYPE 473
ROCK BREAKER -OFFSET TYPE 475
ROCK BREAKER CIRCUIT TYPE 1 477
ROCK BREAKER CIRCUIT (MODIFIED) 479
ROCK BREAKER- ELECTRICAL CIRCUIT 482
TRANSMISSION-4WD
TRANSMISSION MOUNTING See page 175
TRANSMISSION HYDRAULIC LINES See page 167
TORQUE CONVERTER – PERKINS See page 169
TRANSMISSION CHARGE PUMP-4WD 484
TRANSMISSION OIL FILTERS See page 173
TRANSMISSION DIPSTICK See page 177
TRANSMISSION REVERSE & PRIMARY SHAFT See page 183
TRANSMISSION HOUSING- 4WD 486
TRANSMISSION SPEED CONTROL 4WD 488
TRANSMISSION INPUT AND PTO SHAFT- 4WD 490
TRANSMISSION OUTPUT SHAFT -REAR -4WD 492
TRANSMISSION OUTPUT SHAFT -FRONT- 4WD 494
TRANSMISSION CONTROL VALVE- 4WD 496
TRANSMISSION SOLENOID VALVE-4WD 498
TRANSMISSION CONTROL LEVER 500
FRONT DRIVE SHAFT-4WD 502
REAR DRIVE SHAFT See page 179