GEHL Compact Excavator Z80 GEN:2 Parts Manual (50940323) – PDF DOWNLOAD

GEHL Compact Excavator Z80 GEN:2 Parts Manual (50940323) - PDF DOWNLOAD

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GEHL Compact Excavator Z80 GEN:2 Parts Manual (50940323) - PDF DOWNLOAD

Serial Numbers 00901 and Up

General

• MANITOU AMERICAS, INC. reserves the right to make changes or improvements in the design or construction of any part of the machine without incurring the obligation to install such changes on any previously delivered machines.
• This parts manual should not be used as a technical data reference; it uses simplified illustrations and does not detail servicing procedures.
• Internal engine components not shown in this manual are contained in a separate engine parts manual. The engine parts manual is contained in the documentation packet shipped with the machine, and is also available separately. Contact your dealer with any documentation requests

Parts Ordering Information 

• When ordering service parts, specify the correct part number, full description and quantity required, as well as the machine and engine model and serial numbers. For your safety and continued proper operation, use only genuine GEHL service parts.
• “Right”, “left”, “front” and “back” are determined from a position sitting on the operator’s seat and facing forward, and the excavator “house” rotated so that the blade is also facing forward.

Illustrations and Parts Lists 

• Not all parts shown in the illustrations may be included in the parts listings; some are not serviced separately or are not included on engines sold in all areas.
• Ref. Nos. shown in the parts listings without part numbers are shown for reference purposes only and are not available for purchase.
• Boxes or brackets may be used in some illustrations to indicate assemblies (part groupings), or in some cases to highlight different versions of individual parts or assemblies.
• Text references may be present on some illustrations to provide additional information.
• Some illustrations will contain circled letters or a circled combination of letters and numbers in addition to the regular number callouts. These special callouts may be used to identify hydraulic port locations which are marked on components, or to identify the two ends of a hose, tube, or other part that is shown split in the illustration. They may also be used to indicate a common reference point when different versions of components are shown on the illustration

TABLE OF CONTENTS:

GEHL Compact Excavator Z80 GEN:2 Parts Manual (50940323) - PDF DOWNLOAD

Introduction.................................................. i
Table of Contents......................................... I
Compact Excavator......................................1
Special Tools, Paint ...............................1
Figure Index (1) - Main Parts ...............2
Figure Index (2) - Hydraulic Section ....3
Label & Accessory.......................................4
Fig. 1 - Label (Exterior).........................4
Fig. 3 - Label (Bonnet Inside)................6
Fig. 4 - Label (Cabin) ............................8
Fig. 6 - Label (Quick Coupler) ............10
Engine Related ...........................................12
Fig. 7 - Silencer....................................12
Fig. 8 - Air Cleaner ..............................14
Fig. 9 - Accelerator ..............................16
Fig. 10 - Engine Mount........................18
Fig. 11 - Radiator .................................20
Fig. 12 - Radiator Mount .....................22
Fig. 13 - Radiator Sub Tank.................24
Fig. 14 - Fuel Tank ..............................26
Fig. 15 - Fuel Line ...............................28
Electrical Parts ...........................................30
Fig. 16 - Engine ...................................30
Fig. 17 - Control Valve Plate ...............32
Fig. 18 - Battery ...................................34
Fig. 19 - Dummy Connector ................36
Fig. 20 - Coupler..................................38
Fig. 21 - Seat Mount ............................40
Fig. 22 - Starter Switch ........................42
Fig. 23 - Quick Coupler (Switch Box).....
.............................................................44
Fig. 24 - Travel Alarm .........................46
Fig. 25 - Hyd. Oil Switch.....................48
Fig. 26 - Controller, ESS (w/ AC Only) ..
.............................................................50
Fig. 27 - Work Lamp ...........................52
Fig. 28 - Indicator Box.........................54
Air Conditioner & Heater ..........................56
Fig. 29 - Air Conditioner (Cabin Related)
56
Fig. 30 - Air Conditioner (Piping) .......58
Fig. 31 - Air Conditioner (A/C Unit, Inner
Parts)..................................................60
Fig. 32 - Air Conditioner (Engine Related)
.............................................................62
Fig. 33 - Air Conditioner (Condenser
Related)..............................................64
Fig. 34 - Air Conditioner (Condenser, Inner
Parts)..................................................66
Traveling....................................................68
Fig. 35 - Sprocket.................................68
Fig. 35A - Crawler Guard (Steel Crawler
Spec.).................................................70
Fig. 36 - Idler & Adjust .......................72
Fig. 37 - Track Roller ..........................74
Fig. 38 - Carrier Roller ........................76
Fig. 39 - Crawler Adjust ......................78
Fig. 40 - Crawler..................................80
Control Equipment.....................................82
Fig. 41 - Travel Lever ..........................82
Fig. 42 - Blade Lever ...........................84
Fig. 43 - Swing Pedal...........................86
Fig. 44 - Lock Lever & Lever Stand....88
Fig. 45 - Pedal Stand............................90
Fig. 46 - Armrest..................................92
Frame .........................................................94
Fig. 47 - Travel Frame .........................94
Fig. 48 - Counter Weight .....................96
Fig. 49 - Turning Frame.......................98
Fig. 50 - Turning Bearing ..................100
Cover........................................................102
Fig. 51 - Cover (Fuel Tank Side).......102
Fig. 53 - Tail Cover............................104
Fig. 54 - Center Cover .......................106
Fig. 56 - Cover (Seat Mount).............108
Fig. 57 - Cover (Travel Frame)..........110
Fig. 58 - Cover (Turning Frame) .......112
Fig. 59 - Frame Guard (Left) .............114
Fig. 60 - Frame Guard (Right) ...........116
Around Seat .............................................118
Fig. 61 - Floor Mat.............................118
Fig. 62 - Lever Box............................120
Fig. 63 - Side Cover...........................122
Fig. 64 - Seat Slide.............................124
Fig. 65 - Seat......................................126
Fig. 66 - Seat Mount ..........................128
Bonnet......................................................130
Fig. 67 - Bonnet (Body).....................130
Fig. 68 - Bonnet (Rear) ......................132
Fig. 70 - Bonnet (Left).......................134
Fig. 72 - Bonnet (Right).....................136
Cabin........................................................138
Fig. 74 - Cabin Mount........................138
Fig. 75 - Cabin Mount (Anti-vibration
Mount) .............................................140
Fig. 76 - Cabin (Assembly)................142