GEHL Compact Excavators 193-223 Parts Manual(918036) – PDF DOWNLOAD

GEHL Compact Excavators 193-223 Parts Manual(918036) – PDF DOWNLOAD

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GEHL Compact Excavators 193-223 Parts Manual(918036) – PDF DOWNLOAD

Beginning Serial Number: AB00454

Introduction:

• When ordering service parts, please specify the correct part number, full description, quantity required, the unit model number, and serial number. For your safety and continued proper operation, use only genuine GEHL service parts.
• The model and serial number for this unit can be found on a tag located on a panel on the front of the cabin.
• “Right” and “left” are determined from a position sitting on the seat and facing forward. From this position, the cab is on the “left” and the hydraulic valve compartment is on the “right.”
• GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.
• Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. Metric torque values shown in the illustrations are in Newton-meters and can be converted to foot-pounds by multiplying by 0.738.
• In the exploded view parts list, Reference Numbers may have additional information following the Reference Number.
• Unless otherwise specified, all Cap Screws or Bolts are Grade 5, cadmium or zinc plated; Hexagon Nuts for Grade 5 Screws or Bolts are Grade B; Hexagon Nuts for other Screws or Bolts are Grade A.

General Information:

• Decal location information is provided to assist in the proper selection and application of new decals, in the event the original decals become damaged or the machine is repainted. Refer to the listing for the illustration reference number, part number, description, and quantity of each decal provided in the kit. Refer to the appropriate illustrations for replacement locations.
• To ensure proper selection of the correct replacement decals, compare all of the various close-up location drawings to your machine before starting to refinish the unit. Then circle each shown decal (applicable to your machine) while checking off its part number in the listing. After you have verified all the decals needed for replacement, place any extra unnecessary decals aside for disposal.

TABLE OF CONTENTS:

GEHL Compact Excavators 193-223 Parts Manual(918036) – PDF DOWNLOAD

Introduction . . . . . . . . . . . . . . . . Inside Front Cover
Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Undercarriage, Rubber Track (193) . . . . . . . . . . . . 8
Undercarriage, Steel Track (Option) (193) . . . . . . . 9
Undercarriage, Rubber Track (223) . . . . . . . . . . . 10
Undercarriage, Steel Track (Option) (223) . . . . . . 11
Track Tension (Rubber Track) . . . . . . . . . . . . . . . 12
Track Tension, Steel Track (Option) . . . . . . . . . . . 13
Dozer Blade (193) . . . . . . . . . . . . . . . . . . . . . . . . 14
Dozer Blade (223) . . . . . . . . . . . . . . . . . . . . . . . . 15
Dozer Blade Extensions (193) . . . . . . . . . . . . . . . 16
Dozer Blade Extensions (223) . . . . . . . . . . . . . . . 17
Dozer Blade Long (Option) . . . . . . . . . . . . . . . . . 18
Dozer Blade Extensions (Option) . . . . . . . . . . . . . 19
Rotating Group . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Chassis Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Seat Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Cover, Seat Console . . . . . . . . . . . . . . . . . . . . . . . 28
Isolation Mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Lifting Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Dipper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Dipper Arm Long (Option) . . . . . . . . . . . . . . . . . 32
Connecting Link . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Cabin Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Cabin Frame (Option) . . . . . . . . . . . . . . . . . . . . . 35
Cabin Frame Canopy . . . . . . . . . . . . . . . . . . . . . . 36
Covering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Cabin Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Front Window . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Cabin Windows . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Cabin Windows (Option) . . . . . . . . . . . . . . . . . . . 41
Cabin Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Cabin Door (Option) . . . . . . . . . . . . . . . . . . . . . . 43
Cabin Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Operator Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Engine Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Air Induction System . . . . . . . . . . . . . . . . . . . . . . 50
Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Fuel Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Cylinder Head, Valve Cover . . . . . . . . . . . . . . . . . 57
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . 60
Crankshaft, Piston . . . . . . . . . . . . . . . . . . . . . . . . 61
Seal, Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Injection System . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Gasket Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Hydraulic Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . 69
Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Control Valve 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Control Valve 2 . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Swivel Joint (193) . . . . . . . . . . . . . . . . . . . . . . . . 75
Swivel Joint (223) . . . . . . . . . . . . . . . . . . . . . . . . 76
Turntable Drive Unit . . . . . . . . . . . . . . . . . . . . . . 77
4/3 Valve (Option) . . . . . . . . . . . . . . . . . . . . . . . . 78
8/2 Valve (Option) . . . . . . . . . . . . . . . . . . . . . . . . 79
Reversing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Dozer Blade Valve (Double) . . . . . . . . . . . . . . . . . 81
Dozer Blade Valve (Double) – Disassembled . . . . 82
Dozer Blade Valve (Triple) . . . . . . . . . . . . . . . . . . 83
Dozer Blade Valve (Triple) – Disassembled . . . . . 84
Lock Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Pilot-Operated Check Valves . . . . . . . . . . . . . . . . 86
Control Valve, Traveling . . . . . . . . . . . . . . . . . . . 87
Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . 88
Lifting Boom Cylinder . . . . . . . . . . . . . . . . . . . . . 89
Lifting Boom Cylinder (Option) . . . . . . . . . . . . . . 90
Dipper Arm Cylinder . . . . . . . . . . . . . . . . . . . . . . 91
Dipper Arm Cylinder (Option) . . . . . . . . . . . . . . . 92
Dipper Arm Cylinder, Small (Option) . . . . . . . . . 93
Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Swivel Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Dozer Blade Cylinder (193) . . . . . . . . . . . . . . . . . 96
Dozer Blade Cylinder (Option, Dozer Blade Long) 97
Dozer Blade Cylinder (223) . . . . . . . . . . . . . . . . . 98
Telescopic Cylinder . . . . . . . . . . . . . . . . . . . . . . . 99
Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Oil Cooler Installation . . . . . . . . . . . . . . . . . . . . 101
Hydraulic Pump Installation (193) . . . . . . . . . . . 102
918036/BP0803 2 Printed in U.S.A.
Hydraulic Pump Installation (223) . . . . . . . . . . . 103
Drive Motor Installation (193) . . . . . . . . . . . . . . 104
Drive Motor Installation (223) . . . . . . . . . . . . . . 105
Turntable Drive Unit Installation . . . . . . . . . . . . 106
Swivel Cylinder Installation (193) . . . . . . . . . . . 107
Swivel Cylinder Installation (223) . . . . . . . . . . . 108
Dozer Blade Cylinder Installation (193) . . . . . . . 109
Dozer Blade Cylinder Installation (223) . . . . . . . 110
Telescopic Cylinder Installation (193) . . . . . . . . 111
Telescopic Cylinder Installation (223) . . . . . . . . 112
Tilt Cylinder Installation (223) . . . . . . . . . . . . . . 113
Traveling Valve Installation . . . . . . . . . . . . . . . . 114
Lifting Boom Operation Hose Installation . . . . . 115
Dipper Arm Operation Hose Installation . . . . . . 116
Bucket Operation Hose Installation . . . . . . . . . . 117
Auxiliary Function Hose Installation . . . . . . . . . 118
Hand Levers Left Hose Inst. (Optional 8/2 Valve) 119
Hand Levers Right Hose Inst.
(Optional 8/2 Valve) . . . . . . . . . . . . . . . . . . . . . . 120
Dipper Arm, Long Hose Installation (Option) . . 121
Electrical Auxiliary Function (Option) . . . . . . . . 122
Battery Installation . . . . . . . . . . . . . . . . . . . . . . . 123
Armrest Wire Harness, Right . . . . . . . . . . . . . . . 124
Armrest Wire Harness, Left . . . . . . . . . . . . . . . . 125
Engine Wire Harness . . . . . . . . . . . . . . . . . . . . . 126
Chassis Wire Harness . . . . . . . . . . . . . . . . . . . . . 127
Relay Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Working Headlight . . . . . . . . . . . . . . . . . . . . . . . 129
Cabin Headlight (Option) . . . . . . . . . . . . . . . . . . 130
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Electr. Auxiliary Hydraulics – Harnesses . . . . . . . 132
Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134-135
Numerical Index . . . . . . . . . . . . . . . . . . . . . 136-147
Hydraulic Fitting Data . . . . . . . . . . . . . . . . . . . . 148
Torque Chart . . . . . . . . . . . . . . . . Inside Rear Cover