GEHL Compact Excavators 223 Parts Manual(918036) – PDF DOWNLOAD

GEHL Compact Excavators 223 Parts Manual(918036) – PDF DOWNLOAD

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GEHL Compact Excavators 223 Parts Manual(918036) – PDF DOWNLOAD

Serial Number Range
Engine Tier I Models: AD00454 to AD04180
Engine Tier II Models: AE00001 and Up

INTRODUCTION

• When ordering service parts, please specify the correct part number, full description, quantity required, unit model number, and serial number. For your safety and continued proper operation, use only genuine GEHL service parts.
• The model and serial number for this unit can be found on a tag located on a panel at the front of the cabin. “Right” and “left” are determined from a position sitting on the seat and facing forward.
• GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.
• Please refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. Metric torque values shown in the illustrations are in Newton-meters and can be converted to foot-pounds by multiplying by 0.738.
• Specific Reference Numbers indicating a complete assembly are circled in some illustrations. A small bag, pictured in some illustrations, indicates a seal kit (seals, o-rings, etc.). In the exploded view parts list, additional information may follow the Reference Number.

Serial number breaks are indicated as follows:
• (SN 999 and before) – indicates serial numbers
up to and including 999.
• (SN 1000 – 2000) – indicates serial numbers
between 1000 and 2000.
• (SN 999 and up) – indicates serial numbers
including 999 and after.
Serial number exceptions and inclusion are
indicated as follows:
• (SN 999 and before except 997) – indicates
serial numbers up to and including 999,
EXCEPT 997.
• (SN 1000 – 2000 except 1996 including 997) –
indicates serial numbers between 1000 and
2000, INCLUDING 997 EXCEPT 1996.
• (SN 2001 and up including 1996) – indicates
serial numbers including 2001 and after,
INCLUDING 1996.
Unless otherwise specified, all cap screws and
bolts are Grade 8.8, cadmium or zinc plated

General Information:

• Decal location information is provided to assist in the proper selection and application of new decals, in the event the original decals become damaged or the machine is repainted. Refer to the listing for the illustration reference number, part number, description, and quantity of each decal provided in the kit. Refer to the appropriate illustrations for replacement locations.
• To ensure proper selection of the correct replacement decals, compare all of the various close-up location drawings to your machine before starting to refinish the unit. Then circle each shown decal (applicable to your machine) while checking off its part number in the listing. After you have verified all the decals needed for replacement, place any extra unnecessary decals aside for disposal.

TABLE OF CONTENTS:

GEHL Compact Excavators 223 Parts Manual(918036) – PDF DOWNLOAD

Introduction………………………………………….. i
Table of Contents…………………………………..1
Decal Locations …………………………………….4
Tools / Service Kits………………………………..8
Filters, Gaskets and Seals ……………………….9
Seal Kit ………………………………………………10
Diesel Engine………………………………………10
Engine Mounts …………………………………….12
Cylinder Head, Valve Cover………………….14
Cylinder Block…………………………………….16
Seal, Crankshaft …………………………………..18
Oil Pan ……………………………………………….20
Camshaft …………………………………………….22
Crankshaft, Piston………………………………..24
Lubrication………………………………………….26
Cooling System……………………………………28
Fuel Injection System …………………………..30
Fuel Injection Pump……………………………..32
Air Intake System ………………………………..33
Intake Manifold……………………………………35
Exhaust System……………………………………36
Exhaust Manifold…………………………………38
Diesel Tank …………………………………………39
Fuel System…………………………………………42
Throttle Lever ……………………………………..44
Hydraulic Pump …………………………………..46
Hydraulic Pump Drive ………………………….47
Radiator………………………………………………50
Oil Cooler …………………………………………..52
Oil Cooler Installation ………………………….53
Turntable Drive Unit Installation……………54
Turntable Drive Unit…………………………….55
Travel Gear Installation ………………………..56
Drive Motor ………………………………………..57
Hydraulic Tank ……………………………………58
Control Valve………………………………………60
Control Valve Segments ……………………….61
Swivel Joint…………………………………………62
Joystick ………………………………………………63
Pilot Valve, Travel ……………………………….66
Reversing Valve…………………………………..67
Lock Valve………………………………………….68
ISO/SAE Valve……………………………………69
Hydraulic Pump Installation ………………….70
Travel Valve Installation ………………………71
Joystick Hydraulics Installation, Left ……..72
Joystick Hydraulics Installation, Right……73
Dozer Blade Valve (Triple) …………………..74
Dozer Blade Valve (Triple) –
Disassembled …………………………………….75
Boom Cylinder Installation……………………76
Boom Cylinder…………………………………….77
Dipper Arm Cylinder Installation …………..78
Dipper Arm Cylinder ……………………………79
Dipper Arm Short ………………………………..80
Dipper Arm Long (Option)……………………81
Dipper Arm, Long Hose Installation
(Option)…………………………………………….82
Connecting Link ………………………………….83
Bucket Cylinder Installation ………………….84
Bucket Cylinder …………………………………..85
Boom Offset Cylinder Installation………….86
Boom Offset Cylinder…………………………..87
Dozer Blade Cylinder Installation ………….88
Dozer Blade Cylinder …………………………..89
Telescopic Cylinder Installation …………….90
Telescopic Cylinder ……………………………..91
Tilt Cylinder Installation……………………….92
Tilt Cylinder………………………………………..93
Auxiliary Hydraulics…………………………….94
Auxiliary Function Installation………………95
Battery………………………………………………..96
Radio (Option) …………………………………….97
Dashboard …………………………………………..98
Relay Box …………………………………………100
Horn …………………………………………………102
Work Light………………………………………..103
Cab Work Light (Option) ……………………104
Cab Work Light, Rear (Option)……………105
Rotating Group ………………………………….106
Chassis Wire Harness …………………………107
Engine Wire Harness ………………………….108
Armrest Wire Harness ………………………..110
Auxilary Hydraulics Electrical Harnesses112
4/3 Valve (Option) ……………………………..113
Undercarriage and Rubber Track………….114
Track Tension, Rubber Track ………………115
Dozer Blade ………………………………………116
TABLE OF CONTENTS
918036/DP0609 2 Printed in U.S.A
Dozer Blade Extensions………………………117
Chassis ……………………………………………..118
Lubrication………………………………………..119
Chassis Cover ……………………………………120
Side Panels………………………………………..122
Counterweight……………………………………124
Hood…………………………………………………127
Seat Console ……………………………………..128
Seat Console Cover…………………………….129
Isolation Mats ……………………………………130
Lifting Boom……………………………………..132
Cab Harnesses……………………………………133
Cab Frame…………………………………………134
Canopy Frame……………………………………135
Covers ………………………………………………136
Cab Windows…………………………………….137
Front Window……………………………………138
Cab Doors …………………………………………140
Mirrors (Option) ………………………………..141
Operator’s Seat ………………………………….142
Heater……………………………………………….148
Rotating Beacon (Option)……………………150
Numerical Index ………………………………..153