GEHL Compact Excavators 383Z Parts Manual(918195) – PDF DOWNLOAD

GEHL Compact Excavators 383Z Parts Manual(918195) – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

GEHL Compact Excavators 383Z Parts Manual(918195) – PDF DOWNLOAD

Beginning Serial Number: AE00465

INTRODUCTION

• When ordering service parts, please specify the correct part number, full description, quantity required, unit model number, and serial number. For your safety and continued proper operation, use only genuine GEHL service parts.
• The model and serial number for this unit can be found on a tag located on a panel at the front of the cabin. “Right” and “left” are determined from a position sitting on the seat and facing forward.
• GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.
• Please refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. Metric torque values shown in the illustrations are in Newton-meters and can be converted to foot-pounds by multiplying by 0.738.
• Specific Reference Numbers indicating a complete assembly are circled in some illustrations. A small bag, pictured in some illustrations, indicates a seal kit (seals, o-rings, etc.). In the exploded view parts list, additional information may follow the Reference Number.

Serial number breaks are indicated as follows:
• (SN 999 and before) – indicates serial numbers
up to and including 999.
• (SN 1000 – 2000) – indicates serial numbers
between 1000 and 2000.
• (SN 999 and up) – indicates serial numbers
including 999 and after.
Serial number exceptions and inclusion are
indicated as follows:
• (SN 999 and before except 997) – indicates
serial numbers up to and including 999,
EXCEPT 997.
• (SN 1000 – 2000 except 1996 including 997) –
indicates serial numbers between 1000 and
2000, INCLUDING 997 EXCEPT 1996.
• (SN 2001 and up including 1996) – indicates
serial numbers including 2001 and after,
INCLUDING 1996.
Unless otherwise specified, all cap screws nuts,
and bolts are Grade 8.8, cadmium or zinc plated.

TABLE OF CONTENTS:

GEHL Compact Excavators 383Z Parts Manual(918195) – PDF DOWNLOAD

Introduction………………………………………….. i
Table of Contents…………………………………..1
Paint, Special Service/Test Tools …………….3
Filters, Gaskets/Seals ……………………………..4
Decals…………………………………………………..5
Diesel Engine………………………………… 14-15
Engine Mounts …………………………………….16
Cylinder Head, Valve Cover……………. 17-18
Cylinder Block…………………………………….19
Seal, Crankshaft …………………………….. 20-21
Oil Pan ……………………………………………….22
Camshaft …………………………………………….23
Crankshaft, Piston………………………………..24
Lubrication……………………………………. 25-26
Cooling System……………………………………27
Fuel Injection Equipment………………… 28-29
Air Filter ………………………………………. 30-31
Intake Manifold……………………………………32
Muffler ……………………………………………….33
Fuel Tank, Plastic ………………………………..34
Fuel Tank, Steel …………………………………..35
Fuel Supply …………………………………… 36-38
Throttle……………………………………………….39
Throttle Auto-Idle Control (Option) …. 40-41
Hydraulic Pump Drive ………………………….42
Radiator………………………………………… 43-45
Oil Cooler (A/C and Non A/C)………………46
Oil Cooler (Non A/C Only) …………………..47
Oil Cooler (A/C Only) ………………………….48
Turntable Drive Unit Installation……… 49-52
Turntable Drive Unit………………………. 53-54
Drive Motor Installation …………………. 55-56
Hydraulic Tank ……………………………………60
Hydraulic Pump …………………………….. 62-63
Hydraulic Pump Disassembled………………64
Control Valve 1……………………………… 65-66
Control Valve 2……………………………… 67-69
Swivel Joint…………………………………………70
Joysticks……………………………………………..71
Valve………………………………………………….72
Pilot Op. Check Valve Add. Hydraulics….73
ISO/SAE Valve……………………………………74
Throttle Auto-Idle Control Valve
(Option)……………………………………………75
Lock Valve………………………………………….76
Proportional Valve (Option) ………………….77
Manifold Block ……………………………………78
Manifold……………………………………………..79
Accumulator………………………………………..80
Hydraulic Pump Installation …………… 81-82
Boom Cylinder Installation……………… 83-84
Boom Cylinder…………………………………….85
Dipper Arm Installation ………………….. 86-87
Dipper Arm Cylinder ……………………………88
Bucket Operation Long Arm …………… 89-90
Bucket Cylinder …………………………………..91
Boom Offset Cylinder Installation……. 92-93
Boom Offset Cylinder ………………………….94
Dozer Blade Installation …………………. 95-96
Dozer Blade Cylinder …………………………..97
Auxiliary Hydraulics Operation……… 98-100
Proportional Auxiliary Hydraulic
Control (Option) ……………………… 102-104
ISO/SAE Valve Installation…………. 105-106
Pilot Pressure …………………………………….107
Pilot Lines …………………………………. 108-109
Battery Installation……………………………..110
Dashboard …………………………………………111
Radio (Option) …………………………………..112
Horn …………………………………………………113
Relay Box …………………………………………114
Boom Work Light………………………………115
Cab Work Light (Option) ……………. 116-118
Rear Cab Work Light (Option)…………….119
Wire Harness Engine Cab
(Switches) ………………………………. 120-121
Wire Harness Engine Chassis (Pump
and Valves) …………………………….. 122-123
Wire Harness Boom Work Light ….. 124-125
Wire Harness Seat Console………….. 126-127
Wire Harness Proportional Control
(Option)………………………………………….128
Wire Harness Throttle Auto-Idle
Control Valve (Option)…………………….129
Drive Assy ………………………………………..130
Track Tensioner …………………………………131
Dozer Blade ………………………………………132
Chassis ……………………………………………..133
Lubrication………………………………………..134
Counterweight……………………………………135
Counterweight (Option)………………………136
Engine Hood ……………………………………..137
Seat Console ……………………………… 138-139
Tank Cover ……………………………………….140
Partition Wall…………………………………….141
Isolation Mat 1 …………………………………..142
TABLE OF CONTENTS
918195/CP0713 2 Printed in U.S.A
Isolation Mat 2 …………………………………..143
Cover Chassis ……………………………………144
Undercarriage Cover…………………………..145
Boom………………………………………… 146-148
Dipper Arm……………………………….. 149-150
Cab Mounting ……………………………………151
Cab Frame…………………………………………152
Cab Frame…………………………………………154
Canopy Frame……………………………………155
Cab Door…………………………………… 156-157
Front Window……………………………. 159-160
Cab Windows…………………………….. 162-163
Covering……………………………………………164
Wire Harness……………………………… 165-166
Rotating Beacon (Option)……………. 167-168
Mirror……………………………………………….169
Operator’s Seat ………………………….. 170-174
Air-Conditioning Housing (Option) ……..176
Heating……………………………………………..177
Air-Conditioning Compressor
(Option)………………………………….. 178-179
Air-Conditioning Housing (Option)
Installation ……………………………… 180-181
Numerical Index ………………………………..185