Gehl Compact Excavators GE1202 Parts Manual(908171) – PDF DOWNLOAD

Gehl Compact Excavators GE1202 Parts Manual(908171) – PDF DOWNLOAD

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Gehl Compact Excavators GE1202 Parts Manual(908171) – PDF DOWNLOAD

Introduction:

• When ordering service parts, please specify the correct part number, full description, quantity required, the unit model number, and serial number. For your safety and continued proper operation, use only genuine GEHL service parts.
• The model and serial number for this unit can be found on a tag located on a panel on the front of the cabin.
• “Right” and “left” are determined from a position sitting on the seat and facing forward. From this position, the cab is on the “left” and the hydraulic valve compartment is on the “right.”
• GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.
• Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. Metric torque values shown in the illustrations are in Newton-meters and can be converted to foot-pounds by multiplying by 0.738.
• In the exploded view parts list, Reference Numbers may have additional information following the Reference Number.
• Unless otherwise specified, all Cap Screws or Bolts are Grade 5, cadmium or zinc plated; Hexagon Nuts for Grade 5 Screws or Bolts are Grade B; Hexagon Nuts for other Screws or Bolts are Grade A.

General Information:

• Decal location information is provided to assist in the proper selection and application of new decals, in the event the original decals become damaged or the machine is repainted. Refer to the listing for the illustration reference number, part number, description, and quantity of each decal provided in the kit. Refer to the appropriate illustrations for replacement locations.
• To ensure proper selection of the correct replacement decals, compare all of the various close-up location drawings to your machine before starting to refinish the unit. Then circle each shown decal (applicable to your machine) while checking off its part number in the listing. After you have verified all the decals needed for replacement, place any extra unnecessary decals aside for disposal.

TABLE OF CONTENTS:

Gehl Compact Excavators GE1202 Parts Manual(908171) – PDF DOWNLOAD

Introduction . . . . . . . . . . . . . . . . Inside Front Cover
Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . 2–7
Undercarriage, Steel Tracks . . . . . . . . . . . . . . . . . . 8
Bottom Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Top Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Steel Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Track Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Undercarriage, Rubber Track . . . . . . . . . . . . . . . . 13
Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Track Tensioner, Rubber Track . . . . . . . . . . . . . . . 15
Dozer Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Upper Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Chassis Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Rear Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Side Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Valve Body Cover . . . . . . . . . . . . . . . . . . . . . . . . 24
Tank Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Boom Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Dipper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Connecting Link . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Cabin Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Cabin Frame 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Cabin Frame 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Main Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Cabin Windows . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Sliding Side Window . . . . . . . . . . . . . . . . . . . . . . 35
Cabin Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Cabin Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Heater Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Engine Fan, Water Pump & Thermostat . . . . . . . . 41
Gasket Set & Cylinder Hone . . . . . . . . . . . . . . . . 42
Engine Alternator & Starter . . . . . . . . . . . . . . . . . 43
Oil Filter & Pan . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Fuel Injection System . . . . . . . . . . . . . . . . . . . 46–47
Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Hand Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Motor Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Hydraulic Pump Drive . . . . . . . . . . . . . . . . . . . . . 54
Hydraulic Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . 55
Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . 56–57
Track Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Swivel Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Swivel Joint Breakdown . . . . . . . . . . . . . . . . . . . . 60
Swivel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Main Control Valve . . . . . . . . . . . . . . . . . . . . 62–64
Double Control Valve . . . . . . . . . . . . . . . . . . . . . . 65
Pilot Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . 66
Stop Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Selection Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Distribution Block . . . . . . . . . . . . . . . . . . . . . . . . 70
Hand Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Travel Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Dozer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Auxiliary Hydraulics Valve . . . . . . . . . . . . . . . . . 74
Boom Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Dipper Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Dozer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Boom Offset Cylinder . . . . . . . . . . . . . . . . . . . . . 79
Hoses, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . 80
Hoses, Hydraulic Pump . . . . . . . . . . . . . . . . . . . . 81
Hoses, Track Drive . . . . . . . . . . . . . . . . . . . . . . . . 82
Hoses, Hydraulic Pump . . . . . . . . . . . . . . . . . . . . 83
Hoses, Control Return Valves . . . . . . . . . . . . . . . . 84
Hoses, Boom Offset Cylinder . . . . . . . . . . . . . . . . 85
Hoses, Dozer Blade Cylinder . . . . . . . . . . . . . . . . 86
Hoses, Auxiliary Hydraulics . . . . . . . . . . . . . . . . . 87
Hoses, Hand Controls . . . . . . . . . . . . . . . . . . . . . . 88
Hoses, Check Valves . . . . . . . . . . . . . . . . . . . . . . 89
Hoses, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Hoses, Boom Cylinders . . . . . . . . . . . . . . . . . . . . 91
Hoses, Dipper Arm . . . . . . . . . . . . . . . . . . . . . 92–93
Hoses, Stall Warning Device . . . . . . . . . . . . . . . . 94
Electrical, Battery & Mount . . . . . . . . . . . . . . . . . 95
Electrical, Engine Harness . . . . . . . . . . . . . . . . . . 96
Electrical, Chassis Harness . . . . . . . . . . . . . . . . . . 97
Electrical, Left Armrest . . . . . . . . . . . . . . . . . . . . . 98
Electrical Right Armrest . . . . . . . . . . . . . . . . . . . . 99
Electrical, Relay Plate . . . . . . . . . . . . . . . . . . . . . 100
Electrical, Lights . . . . . . . . . . . . . . . . . . . . . . . . . 101
Electrical, Boom Work Light . . . . . . . . . . . . . . . 102
Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Alphabetical Index . . . . . . . . . . . . . . . . . . . 104–105
Numerical Index . . . . . . . . . . . . . . . . . . . . . 106–115
Torque Chart . . . . . . . . . . . . . . . . Inside Rear Cover