GEHL DL SERIES Dynalift® DL7 DL9 DL11 DL12 Telescopic Handler Operator’s Manual(913336) – PDF

GEHL DL SERIES Dynalift® DL7 DL9 DL11 DL12 Telescopic Handler Operator’s Manual(913336) – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

GEHL DL SERIES Dynalift® DL7 DL9 DL11 DL12 Telescopic Handler Operator’s Manual(913336) – PDF DOWNLOAD

DL7 High Boom – SN 21024 and up
DL7 Low Boom – SN 25701 and up
DL9 High Boom – SN 31081 and up
DL9 Low Boom – SN 35601 and up
DL11 High Boom – SN 41258 and up
DL11 Low Boom – SN 45601 and up
DL12 High Boom – SN 50660 and up

INTRODUCTION

• The information in this Operator’s Manual was written to give the owner/operator assistance in preparing, adjusting, maintaining and servicing of the Telescopic Handler. More important, this manual provides an operating plan for safe and proper use of the machine. Major points of safe operation are detailed in the SAFETY chapter of this manual. Gehl Company asks that you read and understand the contents of this manual COMPLETELY, and become familiar with the machine before operating it. This Telescopic Handler is primarily intended for use as a material handler. However, it may be equipped with an optional system: the Personnel Work Platform (PWP) System, which is intended for use when lifting personnel.
• When there is no other practical option available, this machine, when equipped with the PWP System, is approved for use to lift personnel, but only with an approved work platform, with the PWP System activated, and in full compliance with the “Mandatory Work Platform Safety Rules” (see SAFETY chapter). Refer to the seperate operator’s/parts manual for information related to the optional Radio Remote Boom Control System. The use of this Telescopic Handler is subject to certain hazards that cannot be eliminated by mechanical means, but only by the exercise of intelligence, care and common sense.
• It is therefore essential to have competent and careful operators, who are not physically or mentally impaired, and who are thoroughly trained in the safe operation of the equipment and the handling of the loads. Throughout this manual information is provided that is set in italic type and introduced by the word IMPORTANT or NOTE. Be sure to read carefully and comply with the message or directive given. Following this information will improve operating and maintenance efficiency, help to avoid breakdowns and damage, and extend the machine’s life. A chart of standard hardware torques is located in the back of this manual.
• A storage pocket in the back of the seat is provided for storing the Operator’s Manual. After using the manual, please return it to the pocket and keep it with the unit at all times! If this machine is resold, this manual should be given to the new owner. If this machine was purchased “used,” or if the owner’s address has changed, please provide your Gehl dealer or Gehl Company Service Department with the owner’s name and current address, along with the machine model and serial number. This will allow the registered owner information to be updated, so that the owner can be notified directly in case of an important product issue, such as a safety update program.
• “Right” and “left” are determined from a position sitting on the seat and facing forward. The wide Gehl dealership network stands ready to provide any assistance that may be required, including genuine Gehl service parts. All parts should be obtained from or ordered through your Gehl dealer. Give complete information about the part and include the model and serial number of the machine. Record the serial number in the space provided on the previous page, as a handy record for quick reference. Please be aware that Gehl Company reserves the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes on any unit previously delivered.

TABLE OF CONTENTS:

GEHL DL SERIES Dynalift® DL7 DL9 DL11 DL12 Telescopic Handler Operator’s Manual(913336) – PDF DOWNLOAD

International Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Front Cover
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3 Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6,7
4 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5 Indicators and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
6 Operation and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
7 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
8 Service and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
9 Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Engine Diagnostic Trouble Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Hydraulic Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Load Zone Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Standard Hardware Torque Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover