Gehl DL Series Dynalift DL7 DL9 DL11 DL12 Telescopic Handlers Parts Manual 50960020 – PDF DOWNLOAD

Gehl DL Series Dynalift DL7 DL9 DL11 DL12 Telescopic Handlers Parts Manual 50960020 – PDF DOWNLOAD

FILE DETAILS:

Gehl DL Series Dynalift DL7 DL9 DL11 DL12 Telescopic Handlers Parts Manual 50960020 – PDF DOWNLOAD

Language : English
Pages : 545
Downloadable : Yes
File Type : PDF
Size: 50.2 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Gehl DL Series Dynalift DL7 DL9 DL11 DL12 Telescopic Handlers Parts Manual 50960020 – PDF DOWNLOAD

For machines beginning with serial numbers:
DL7 (High Boom) – SN 21051
DL9 (High Boom) – SN 31151
DL11 (High Boom) – SN 41451
DL12 (High Boom) – SN 50851

• The Table of Contents pages show the page locations of various component groups on the machine. When ordering service parts, specify the correct part number, full description, quantity required, and the unit model and serial number. Model and serial numbers for this unit are stamped on a plate located inside the operator’s station. The serial number is also stamped on the top front frame. The following reference shows the breakdown of the serial number:
• “Right” and “left” are determined from a position standing behind the unit and facing the direction of travel. Gehl Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered. Hardware listed is for mounting purposes and is NOT included when the part is ordered for replacement.

TABLE OF CONTENTS:

Gehl DL Series Dynalift DL7 DL9 DL11 DL12 Telescopic Handlers Parts Manual 50960020 – PDF DOWNLOAD

Introduction
Introduction 1
Filters
Filters 2
Analysis Kits 7
Cab
Standard 8
Options 14
Front Window 20
Wiper – Front 23
Top Window and Wiper 27
Window – Left 31
Window – Rear 33
Door – Upper 35
Door – Lower 37
Interior – Dash, Switches, and Panels 39
Heater (No Air Conditioning) 44
Air Conditioner and Heater (Option) 49
Air Conditioning Circuit (Option) 54
Air Conditioner – Condenser 59
Steering Column Group 61
Hose Locator 63
Steering Column – Tilt Assembly 64
Pedals – Brake and Throttle 67
Hose Locator 71
Seat 72
Personnel Work Platform System
Cab Components 77
Three-Section Boom Components (E-Stop) 79
Four-Section Boom Components (E-Stop) 81
Radio Remote (Option) – Transmitter and Receiver – (Late Style) 83
Radio Remote (Option) – Transmitter and Receiver – (Early Style) 85
Chassis
Rear Door 87
Hood – Engine and Transmission 89
Battery Group 91
Hydraulic Tank Group 93
Fuel Tank Group / Fuel Cooler 98
Outriggers 101
Engine
External Components 103
Fuel Cooler 108
Cooler Sections 111
Cooler Guards and Shields 113
Cooler Hoses 115
Cooler Hoses and Hydraulic Filter Circuit 117
Air Cleaner Group 119
Exhaust Group 121
Air Conditioner Compressor – (Option) 125
Transfer case
External Components 127
Assembly Group — Front Half 129
Assembly Group — Rear Half 131
Transmission
External Components, Electronics, and Driveshafts 133
Electronic Controller and Display 137
Converter Housing Group 141
Case Group 143
Torque Converter 145
Charge Pump 147
Pump Drive 149
Gears and Shaft – Froward Low/High 151
Gears and Shaft – Reverse/1st 154
Gears and Shaft – 2nd 158
Gears and Shaft – Input 161
Gears and Shaft – Output 163
Drive Plate Group 165
Control Valve Group 167
Control Valve Assembly 169
Axles
Front and Rear – External Components 171
Front Axle – Steering and Brake Lines Group 173
Rear Axle – Steering and Brake Lines Group 175
Front and Rear Axle – Steer Cylinder, Central Housing, and Trunnion 177
Front Axle – Differential 179
Front Axle – Hub Reduction 183
Front Axle – Brakes 186
Rear Axle – Differential 189
Rear Axle – Hub Reduction 192
Rear Axle – Brakes 196
Boom Three Section High
Three-Section High BoomOuter Boom – Front Section 199
Three-Section High BoomOuter Boom – Rear Section 201
Three-Section High BoomOuter Boom – Side Cover 203
Three-Section High BoomBoom Chain-Drive Assembly – Front 205
Three-Section High BoomBoom Chain-Drive Assembly – Rear 209
Three-Section High BoomIntermediate Boom – Front 213
Three-Section High BoomIntermediate Boom – Rear 215
Three-Section High BoomIntermediate Boom – Hose Tray 217
Three-Section High BoomInner Boom – Rear 219
Boom Four Section High
Four-Section High BoomOuter Boom – Front – (Extend Cylinder on Top) 221
Four-Section High BoomOuter Boom – Front – (Extend Cylinder on Bottom) 225
Four-Section High BoomOuter Boom – Rear Section and Side Cover 230
Four-Section High BoomFirst Intermediate Boom – Hose Tray 233
Four-Section High BoomFirst-Intermediate Boom – Front – (Extend Cylinder on Top) 235
Four-Section High BoomFirst-Intermediate Boom – Front – (Extend Cylinder on Bottom) 239
Four-Section High BoomFirst-Intermediate Boom – Rear 244
Four-Section High BoomSecond-Intermediate Boom – Front 247
Four-Section High BoomSecond-Intermediate Boom – Rear 249
Four-Section High BoomInner Boom – Rear 253
Boom Three and Four Section High
Three- and Four-Section High BoomInner Boom – Front 257
Three- and Four-Section High BoomDynacarrier® Bracket (Standard) 259
Three- and Four-Section High BoomDynacarrier® Bracket (Hydraulic Option) 261
Three- and Four-Section High BoomDynattach® Bracket 263
Boom Hydraulics
Lift Cylinder Group 265
Hose Locator 267
Slave Cylinder Group 268
Hose Locator 271
Three-Section High BoomTilt Cylinder Group 272
Four-Section High BoomTilt Cylinder Group 275
Three-Section High BoomBoom Extend Cylinder Group 280
Four-Section High BoomBoom Extend Cylinder Group – (Extend Cylinder on Top of Boom) 283
Four-Section High BoomBoom Extend Cylinder Group – (Extend Cylinder on Bottom of Boom) 285
Three-Section High BoomAuxiliary Hydraulics 287
Four-Section High BoomAuxiliary Hydraulics 289
Hydraulics
Hydraulic Pump, Accumulator, and Hoses 294
Hose Locator 300
Hydraulic Pump and Hoses – Outrigger 302
Hose Locator 305
SAHR and Accumulator (Standard Configuration) 306
Hose Locator 309
Steer-Select Group 310
Hose Locator 313
Brake Manifold and Hoses 314
Hose Locator 317
Brake Valve and Hoses 318
Hose Locator 321
Steer Motor and Hoses 322
Hose Locator 325
Frame Level Valve and Hoses 326
Hose Locator 329
Hydraulic Control Valve and Hoses 330
Tri-Function (Four-Button) Manifold – Standard Hydraulics 333
Hose Locator 335
Tri-Function (Four-Button) Manifold – w/Auxiliary Hydraulics 336
Hose Locator 339
DL7/DL9/DL11/DL12 Telescopic Handlers 340
Dual-Function (Two-Button) Manifold – Standard Hydraulics 345
Hose Locator 349
Dual-Function (Two-Button) Manifold – w/Auxiliary Hydraulics 350
Hose Locator 353
Dual-Function (Two-Button) Manifold – Radio Remote Option 354
Dual-Function (Two-Button) Manifold – Radio Remote Option w/Aux. Hyd. 359
Outrigger Valve and Hoses 363
Hose Locator 367
Outrigger Manifold and Hoses 368
Hose Locator 371
Tri-Function (Four-Button) Controller 372
Hose Locator 377
Dual-Function (Two-Button) Controller 378
Hose Locator 383
Frame Level Cylinder Group 384
Hose Locator 387
Frame Stabilizer Cylinder Group 388
Hydraulic Components
Steer-Select Valve 391
Frame Level Valve 393
Hydraulic Control Valve 395
Auxiliary Hydraulic Valve Section 397
Flow Divider Valve 399
Pilot Manifold – Dual-Function (Two-Button) 401
Pilot Manifold – Tri-Function (Four-Button) 403
SAHR (Spring Applied Hydraulic Release) Valve 405
Radio Remote Manifold 407
Outrigger Valve 409
Outrigger Manifold 411
Tri-Function (Four-Button) Controller 413
Dual-Function (Two-Button) Controller 415
Frame Stabilizer Manifold – Late Style 417
Frame Stabilizer Manifold – Early Style 419
Cylinders Hydraulic
Frame Level Cylinder 421
Frame Stabilizer Cylinder 423
Boom Lift Cylinder 425
Slave Cylinder 427
Tilt Cylinder 429
Boom Extend Cylinder – Three-Section Boom 431
Boom Extend Cylinder – Four-Section Boom 433
Outrigger Cylinder 435
Grapple Cylinder 437
Swing-Carriage Cylinder 439
Rotate-Carriage Cylinder 441
Dynattach® 50” Fork-Shift Carriage Cylinder 443
48” and 72” Fork-Shift Cylinder 445
Dynacarrier® Bracket – Hydraulic Lock Cylinder 447
Attachments
Carriage Forks 449
Dynatach Attachments
Dynattach® Standard Carriage 451
Dynattach® Rotating Carriage 453
Dynattach® Swing Carriage 455
Dynattach® Log/Pipe Carriage 457
Dynattach® 48” Fork-Shift Carriage 459
Dynattach® 50” Fork-Shift Carriage 461
Dynattach® 72” Fork-Shift Carriage 463
Dynattach® Truss Boom and Winch / Bucket 465
Dynacarrier Attachments
Dynacarrier® Standard Carriage 469
Dynacarrier® Fork-Shift Carriage 471
Dynacarrier® Rotating Carriage 473
Dynacarrier® Log/Pipe Carriage 475
Dynacarrier® Truss Boom and Winch 477
Dynacarrier® 1.3-Cubic-Yard Bucket 479
Dynacarrier® 3-Cubic-Yard Bucket 481
Decals
Decals – General Information and Application 483
Cab (DL7) 484
Cab (DL9) 487
Cab (DL11) 489
Cab (DL12) 491
Frame and Boom (DL7) 493
Frame and Boom (DL9) 495
Frame and Boom (DL11) 497
Frame and Boom (DL12) 499
Personnel Work Platform System (DL7) 501
Personnel Work Platform System (DL9) 503
Personnel Work Platform System (DL11) 505
Personnel Work Platform System (DL12) 507
Various (DL7) 509
Various (DL9) 511
Various (DL11) 513
Various (DL12) 515
Reference
Reference 517
Appendix A:Pages Index 521
Appendix B:Parts Index 523