Gehl DL11-44 DL11-55 GEN:3 DL12-40 DL12-55 GEN:3 Telescopic Handler Parts Manual 50960178 – PDF

Gehl DL11-44 DL11-55 GEN:3 DL12-40 DL12-55 GEN:3 Telescopic Handler Parts Manual 50960178 – PDF DOWNLOAD

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Gehl DL11-44 DL11-55 GEN:3 DL12-40 DL12-55 GEN:3 Telescopic Handler Parts Manual 50960178 – PDF DOWNLOAD

Language : English
Pages : 383
Downloadable : Yes
File Type : PDF
Size: 77.2 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Gehl DL11-44 DL11-55 GEN:3 DL12-40 DL12-55 GEN:3 Telescopic Handler Parts Manual 50960178 – PDF DOWNLOAD

Introduction:

For your safety and continued proper operation, use only genuine XPRT® Genuine Parts. When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The model and serial number decal for this unit are located on the left-front chassis.

• Manitou Americas reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units. Purchase equivalent, quality XPRT tires for your loader.
• Contact your dealer for replacement tire information. Replacement batteries are not provided by Manitou Americas. Battery specifi cations are listed in Electrical section where the battery is shown. ALL REPLACEMENT BATTERIES MUST BE PURCHASED LOCALLY.

How to Use This Manual :

“Right” and “Left” are determined from a position sitting on the seat and facing forward. Unless otherwise indicated, all parts page graphics are shown as viewed from the front left. If the view is from a different perspective, a directional arrow on the lower left corner will identify the front of the machine.

• Items shown in the parts list that do not have part numbers are shown for reference purposes only and are NOT available for purchase. Dimensions are in inches unless otherwise specifi ed. Refer to the abbreviations table to the right for various fastener descriptions.
• Standard hardware torque values are provided at the end of this manual. For parts requiring non-standard torque values, the correct torque value will appear on the parts page graphic or parts list next to the corresponding item number.

TABLE OF CONTENTS:

Gehl DL11-44 DL11-55 GEN:3 DL12-40 DL12-55 GEN:3 Telescopic Handler Parts Manual 50960178 – PDF DOWNLOAD

Decals
Front 1
Left Side 3
Right Side 5
Cab 7
Engine 9
05-SERVICE AND FILTERS
Filters and Belts 11
Fluids and Lubricants 13
Fluid Analysis Kits 15
Paint 17
10-ENGINE
Engine 19
Fuel System
Fuel Tank Group 21
Fuel Cooler Group 23
Aftertreatment
DEF Group (Page 1 of 2) 25
DEF Group (Page 2 of 2) 27
DEF Tank Components 29
Exhaust
Exhaust 31
Air Intake
Air Intake 33
Air Cleaner Components 35
Radiator/Cooler
Radiator/Cooler (Page 1 of 2) 37
Radiator/Cooler (Page 2 of 2) 39
Radiator/Cooler Components 41
20-TRANSMISSION
Driveshafts 43
Transmission 45
Transmission Mount 47
Torque Converter Housing Group 49
Torque Converter 51
Transmission Case Group 53
Spacer Plate Group 55
Pump Drive 57
Charge Pump 59
Reverse Idler 61
Forward- and Reverse-Shaft Group 63
High- and Third-Gear Shaft Group 65
First and Second Gear Group 67
Output Shaft Group 69
Clutch Gear – 3rd Gear Group 71
Electronic Controllers 73
Drive Plate 75
Modulation Valve 77
25-TRANSFER CASE
Transfer Case 79
Transfer Case Group – Front Half 81
Transfer Case Group – Rear Half 83
30-AXLE
Tires and Wheel Rims 85
Fenders 87
Steer Cylinder, Central Housing, and Support – Front and Rear 89
Front Axle
Front Axle 91
Differential – Front 93
Brakes – Front 96
Hub Reduction – Front Axle 99
Rear Axle
Rear Axle 102
Differential – Rear 105
Brakes – Rear 108
Hub Reduction – Rear Axle 111
40-BRAKE
Brake and Throttle Pedals 114
50-LIFT STRUCTURE (BOOM)
Three-Section Boom
Outer Boom – Front 117
Outer Boom – Rear 119
Intermediate Boom 121
Boom Covers and Hose Trays 123
Inner Boom 125
Boom Chain – Front 127
Boom Chain – Rear 129
Four-Section Boom
Outer Boom – Front 131
Outer Boom – Rear and Covers 133
1st-Intermediate Boom 135
2nd-Intermediate Boom 137
Inner Boom 139
1st-Intermediate Boom Hose Tray 141
Boom Chain Assembly Reference 143
Boom Chain – Front 145
Boom Chain – Rear 147
Boom Attachment Bracket
Dynacarrier® Bracket – Standard 149
Dynacarrier® Bracket – Hydraulic Option 151
Dynattach® Bracket 153
Lifting Hook – Option 155
70-HYDRAULICS
Hydraulic Tank Group 157
Hydraulic Pump Circuit (Page 1 of 2) 160
Hydraulic Pump Circuit (Page 2 of 2) 164
Main Valve Group – Late Series 167
Main Valve Group – Early Series 169
Auxiliary Hydraulics Main Valve Group – Late Series 171
Auxiliary Hydraulics Main Valve Group – Early Series 173
Frame Level Circuit 175
Frame Level and Stabilizer Cylinders Group 177
Hydraulic Brake Circuit 179
Steer Select Valve Cirucit 181
Boom Hydraulics
Lift Cylinders Group 183
Slave (Compensation) Cylinder Group 185
Boom to Chassis Hose Group 187
3-Section Boom
Boom Extend Cylinder Group 189
Tilt Cylinder Group 191
Auxiliary Hydraulics Group 193
4-Section Boom
Boom Extend Cylinder Group 195
Tilt Cylinder Group 197
Auxiliary Hydraulics Group 200
Components
Frame Level Manifold 203
Frame Stablizing Valve 205
SAHR (Spring Applied Hydraulic Released) Valve 207
Flow Divider Valve 209
Hydraulic Control Valve (3-Section) 211
Hydraulic Control Valve – 3-Section – Early Series 213
Hydraulic Control Valve (4-Section) 215
Hydraulic Control Valve – 4-Section w/Auxiliary Hydraulics – Early Series 217
Outrigger Manifold 219
Joystick (Controller) 221
Cylinders
Tilt Cylinder 223
Lift Cylinder 225
Slave Cylinder 227
Slave Cylinder – Left Side 229
Frame Level Cylinder (Early Series) 231
Frame Stabilizer Cylinder 233
Boom Extend Cylinder – 44′ Boom 235
Boom Extend Cylinder – 40′ Boom 237
Boom Extend Cylinder – 55′ Boom 239
Outrigger Cylinder (Early Series) 241
Grapple Cylinder 243
Rotate-Carriage Cylinder 245
Swing-Carriage Cylinder 247
Shift-Carriage Cylinder – 48″ Carriage 249
Shift-Carriage Cylinder – 72″ Carriage 251
Attachment Lock Cylinder – Hydraulic Option 253
80-ELECTRICAL
Battery Group 255
Battery Circuit Group 257
ECM, Interface, and Frame Harness 259
Engine Interface Harness Fuses 261
Canopy Wire Harness 263
Canopy Harness (PN 50338927) Fuses and Relays 265
Canopy Harness (PN 50319787) Fuses and Relays 267
Light Package – Option 269
Strobe Light – Option 271
Rear Camera – Option 273
Rear Radar System – Option 275
Easy Manager (Telematic) – Option 277
85-OPERATOR’S STATION
Cab – Standard 279
Cab Mounts 281
Mirror – Left Side – Option 283
Controls
Steering 285
Joystick Circuit 287
Door
Cab Door 289
Door – Upper 291
Door – Lower 293
Windows
Front Window 295
Front Window Guard – Option 297
Rear Window 299
Window – Top and Left Side 301
Wiper – Front and Top 303
Interior
Interior – Rear 305
Interior – Front 307
Enclosed Cab Components 310
Seats
Seat – Standard 313
Seat – Suspension – Option 315
Suspension Seat Components 317
HVAC
Heater (Only) Circuit 319
Heater (Only) Unit Components 321
HVAC Circuit 323
HVAC Unit Components 325
A/C Condenser Components 327
Defroster Fan – Option 329
90-CHASSIS
Mirror – Right Side – Standard 331
Engine Cover Mount 333
Engine Cover 335
Hoods 337
Rear Door 339
Outriggers
Outriggers (Page 1 of 2) 341
Outriggers (Page 2 of 2) 343
110-ADDITIONAL EQUIPMENT
Work Platform System
PWP Common Components 345
PWP 3-Section Boom Components 347
PWP 4-Section Boom Components 349
115-ATTACHMENTS
Attachments 351
Appendix A:Pages Index 353
Appendix B:Parts Index 355