Gehl DL7-44 (SN 20927 – 21023) DL9-44 (SN 31010 – 31080) DL11-44H & DL11L Parts Manual PDF

Gehl DL7-44 (SN 20927 – 21023) DL9-44 (SN 31010 – 31080) DL11-44H (SN 40968 – 41257) DL11L (SN 45419 – 45632) & DL12-40 (SN 50514 – 50659) Parts Manual 913272 – PDF DOWNLOAD

FILE DETAILS:

Gehl DL7-44 (SN 20927 – 21023) DL9-44 (SN 31010 – 31080) DL11-44H (SN 40968 – 41257) DL11L (SN 45419 – 45632) & DL12-40 (SN 50514 – 50659) Parts Manual 913272 – PDF DOWNLOAD

Language : English
Pages : 469
Downloadable : Yes
File Type : PDF
Size: 42 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Gehl DL7-44 (SN 20927 – 21023) DL9-44 (SN 31010 – 31080) DL11-44H (SN 40968 – 41257) DL11L (SN 45419 – 45632) & DL12-40 (SN 50514 – 50659) Parts Manual 913272 – PDF DOWNLOAD

INTRODUCTION:

The Table of Contents pages show the page locations of various component groups on the machine.

• When ordering service parts, specify the correct part number, full description, quantity required, and the unit model and serial number.
• Model and serial numbers for this unit are stamped on a plate located inside the operator’s station- The serial number is also stamped on the top front frame. The following reference shows the breakdown of the serial number.
• ‘Right’ and “left” are detemtined from a position standing behind the unit and facing the direction of travel.
• GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered.

TABLE OF CONTENTS:

Gehl DL7-44 (SN 20927 – 21023) DL9-44 (SN 31010 – 31080) DL11-44H (SN 40968 – 41257) DL11L (SN 45419 – 45632) & DL12-40 (SN 50514 – 50659) Parts Manual 913272 – PDF DOWNLOAD

Introduction
Introduction 1
Locator Reference 2
Filters
Filters 3
Analysis Kits 6
Cab
Standard 7
Options 11
Front Window 15
Wiper – Front 17
Top Window and Wiper 19
Window – Left 22
Window – Rear 24
Door – Upper 26
Door – Lower 28
Interior – Dash, Switches, and Panels 30
Heater (No Air Conditioning) 34
Air Conditioner and Heater 37
Air Conditioner – Condenser 41
Air Conditioner – Hoses, Compressor, and Dryer 43
Steering Column Group 45
HOSE LOCATOR for Steering Column Group 47
Steering Column – Tilt Assembly (Late Style) 48
Steering Column – Tilt Assembly (Early Style) 50
Pedals – Brake and Throttle 52
HOSE LOCATOR for Pedals – Brake and Throttle 55
Seat 56
Personnel Work Platform System
Cab Components 59
3-Section Boom Components (E-Stop) 61
4-Section Boom Components (E-Stop) – (Late Style) 63
4-Section Boom Components (E-Stop) – (Early Style) 65
Radio Remote (Option) – Transmitter and Receiver – (Late Style) 67
Radio Remote (Option) – Transmitter and Receiver – (Early Style) 69
Chassis
Rear Door 71
Hood – Engine and Transmission 73
Battery Group 75
Hydraulic Tank Group (Part 1 of 2) 77
Hydraulic Tank Group (Part 2 of 2) 79
HOSE LOCATOR for Hydraulic Tank Group 81
Fuel Tank Group 82
Outriggers 84
Engine
External Components 86
Radiator and Cooler Group (Part 1 of 3) 90
Radiator and Cooler Group (Part 2 of 3) 92
Radiator and Cooler Group (Part 3 of 3) 95
Air Cleaner Group 97
Exhaust Group 99
Transfer Case
Transfer Case External Components 101
Assembly Group — Front Half 103
Assembly Group — Rear Half 105
Transmission
External Components, Electronics, and Driveshafts 107
Electronic Controller and Display 110
Converter Housing Group 113
Case Group 116
Charge Pump 118
Torque Converter 120
Pump Drive 122
Gears and Shaft – Forward Low/High 124
Gears and Shaft – Reverse/1st 127
Gears and Shaft – 2nd 130
Gears and Shaft – Input 132
Gears and Shaft – Output 134
Drive Plate Group 136
Control Valve Group 138
Control Valve Assembly 140
Axles
Front and Rear – External Components 142
Front and Rear – Housing 144
Front and Rear – Swivel Housing and Steer Cylinder 147
Front – Ring Gear and Pinion 149
Rear – Ring Gear and Pinion 151
Front and Rear – Differential 153
Front and Rear – Axle Shaft 155
Front and Rear – Wheel Hub and Planetary 157
Front and Rear – Brakes 159
Parking Brake Caliper Assembly 161
Boom
Boom Three-Section High
Outer Boom – Front Section 163
Outer Boom – Rear Section 165
Outer Boom – Side Cover 167
Front – Boom Chain-Drive Assembly 169
Rear – Boom Chain-Drive Assembly 172
Intermediate Boom – Front Section 175
Intermediate Boom – Rear Section 177
Intermediate Boom – Hose Tray 179
Inner Boom – Rear Section 181
Boom Four-Section High
Outer Boom – Front Section (Four-Section High) 183
Outer Boom – Rear Section and Side Cover 187
First Intermediate Boom – Hose Tray 189
First-Intermediate Boom – Front Section 191
First-Intermediate Boom – Rear Section 195
Second-Intermediate Boom – Front Section 197
Second-Intermediate Boom – Rear Section (Four Section High) 199
Inner Boom – Rear Section (Four Section High) 202
Boom Three and Four Section High
Inner Boom – Front Section 205
Dynacarrier® Bracket 207
Dynacarrier® Bracket (Hydraulic Option) 209
Dynattach® Bracket 211
Boom Four Section Low
Outer Boom – Rear Section 213
Outer Boom – Front Section 215
First Intermediate Boom – Rear Section 218
First Intermediate Boom – Front Section 220
Second Intermediate Boom – Rear Section 224
Second Intermediate Boom – Front Section 227
Inner Boom – Rear Section 229
Inner Boom – Front Section 232
Dynacarrier® Bracket (Standard) 234
Dynacarrier® Bracket (Hydraulic) 236
Dynattach® Bracket 238
Boom Hydraulics
Boom Lift Cylinder Group 240
HOSE LOCATOR for Boom Lift Cylinder Group 242
Boom Slave Cylinder Group 243
HOSE LOCATOR for Boom Slave Cylinder Group 245
Tilt Cylinder Group – Three-Section High Boom 246
Tilt Cylinder Group – Four-Section High Boom 248
Tilt Cylinder Group – Four-Section Low Boom 252
Boom Extend Cylinder Group – Three-Section High Boom 256
Boom Extend Cylinder Group – Four-Section High Boom 258
Boom Extend Cylinder Group – Four-Section Low Boom 260
Boom Auxiliary Hydraulics Group – Three-Section High Boom 262
Boom Auxiliary Hydraulics Group – Four-Section High Boom 264
Boom Auxiliary Hydraulics Group – Four-Section Low Boom 268
Hydraulics
Hydraulic Pump, Accumulator, and Hoses 272
HOSE LOCATOR for Hydraulic Pump, Accumulator, and Hoses 275
Hydraulic Pump and Hoses – Outrigger 276
HOSE LOCATOR for Hydraulic Pump and Hoses – Outrigger 278
SAHR and Accumulator (Standard Configuration) 279
HOSE LOCATOR for SAHR and Accumulator (Standard Configuration) 281
Steer-Select Group 282
HOSE LOCATOR for Steer-Select Group 284
Chassis – Brake Manifold and Hoses 285
HOSE LOCATOR for Chassis – Brake Manifold and Hoses 287
Axle – Steering and Brake Lines Group 288
HOSE LOCATOR for Axle – Steering and Brake Lines Group 290
Chassis – Steering and Brake Lines Group 291
HOSE LOCATOR for Chassis – Steering and Brake Lines Group 293
Parking Brake Intensifier Group 294
HOSE LOCATOR for Parking Brake Intensifier Group 296
Brake Valve and Hoses 297
HOSE LOCATOR for Brake Valve and Hoses 299
Steer Motor and Hoses 300
HOSE LOCATOR for Steer Motor and Hoses 302
Frame Level Valve and Hoses 303
HOSE LOCATOR for Frame Level Valve and Hoses 305
Main Control Valve and Hoses 306
Tri-Function (Four-Button) Manifold – Standard Hydraulics 308
HOSE LOCATOR for Tri-Function (Four-Button) Manifold – Standard Hydraulics 310
Tri-Function (Four-Button) Manifold – w/Auxiliary Hydraulics 311
HOSE LOCATOR for Tri-Function (Four-Button) Manifold – w/Auxiliary Hydraulics 313
Tri-Function (Four-Button) Manifold – Radio Remote Option 314
Dual-Function (Two-Button) Manifold – Standard Hydraulics 316
HOSE LOCATOR for Dual-Function (Two-Button) Manifold – Standard Hydraulics 318
Dual-Function (Two-Button) Manifold – w/Auxiliary Hydraulics 319
HOSE LOCATOR for Dual-Function (Two-Button) Manifold – w/Auxiliary Hydraulics 321
Dual-Function (Two-Button) Manifold – Radio Remote Option 322
Dual-Function (Two-Button) Manifold – Radio Remote Option w/Aux. Hyd. 324
Outrigger Valve and Hoses 326
HOSE LOCATOR for Outrigger Valve and Hoses 328
Outrigger Manifold and Hoses 329
HOSE LOCATOR for Outrigger Manifold and Hoses 331
Tri-Function (Four-Button) Controller 332
HOSE LOCATOR for Tri-Function (Four-Button) Controller 334
Dual-Function (Two-Button) Controller 335
HOSE LOCATOR for Dual-Function (Two-Button) Controller 337
Frame Level Cylinder Group 338
HOSE LOCATOR for Frame Level Cylinder Group 340
Frame Stabilizer Cylinder Group 341
HOSE LOCATOR for Frame Stabilizer Cylinder Group 343
Hydraulic Components
SAHR (Spring Applied Hydraulic Release) Valve – (Late Style) 344
SAHR (Spring Applied Hydraulic Release) Valve – (Early Style) 346
Steer-Select Valve 348
Frame Level Valve 350
Main Control Valve 352
Auxiliary Hydraulic Valve Section 354
Flow Divider Valve 356
Pilot Manifold – Dual-Function (Two-Button) 358
Pilot Manifold – Tri-Function (Four-Button) 360
Radio Remote Manifold 362
Outrigger Valve 364
Outrigger Manifold 366
Tri-Function (Four-Button) Controller 368
Dual-Function (Two-Button) Controller 370
Frame Stabilizer Manifold 372
Cylinders
Dynacarrier® Bracket – Hydraulic Lock Cylinder 374
Frame Level Cylinder 376
Frame Stabilizer Cylinder 378
Boom Lift Cylinder 380
Slave Cylinder 382
Tilt Cylinder 384
Boom Extend Cylinder – Three-Section Boom 386
Boom Extend Cylinder – Four-Section Boom 388
Outrigger Cylinder 390
Grapple Cylinder 392
Dynattach® 50” Fork-Shift Carriage Cylinder 394
48” and 72” Fork-Shift Cylinder 396
Rotating-Carriage 398
Swing-Carriage 400
Attachments
Carriage Forks 402
Dynattach Attachments
Dynattach® Standard Carriage 404
Dynattach® Rotating Carriage 406
Dynattach® Swing Carriage 409
Dynattach® Log/Pipe Carriage 411
Dynattach® 48” Fork-Shift Carriage 413
Dynattach® 50” Fork-Shift Carriage 415
Dynattach® 72” Fork-Shift Carriage 417
Dynattach® Truss Boom and Winch / Bucket 419
Dynacarrier Attachments
Dynacarrier® Standard Carriage 422
Dynacarrier® Fork-Shift Carriage 424
Dynacarrier® Rotating Carriage 426
Dynacarrier® Log/Pipe Carriage 429
Dynacarrier® Truss Boom and Winch 431
Dynacarrier® 1.3-Cubic-Yard Bucket 433
Dynacarrier® 3-Cubic-Yard Bucket 435
Work Platform
Work Platform 437
Decals
Decals General Information and Application 439
Cab (DL7) 440
Cab (DL9) 442
Cab (DL11) 444
Cab (DL12) 446
Frame and Boom (DL7) 448
Frame and Boom (DL9) 450
Frame and Boom (DL11) 452
Frame and Boom (DL12) 454
Personnel Work Platform System (ALL) 456
Various (ALL) 458
Reference
Torque Specifications 460