Gehl GBL-X-920 Backhoe Loader Parts Manual 53112679A – PDF DOWNLOAD

Gehl GBL-X-920 Backhoe Loader Parts Manual 53112679A – PDF DOWNLOAD

FILE DETAILS:

Gehl GBL-X-920 Backhoe Loader Parts Manual 53112679A – PDF DOWNLOAD

Language : English
Pages : 526
Downloadable : Yes
File Type : PDF
Size: 139 MB

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TABLE OF CONTENTS:

Gehl GBL-X-920 Backhoe Loader Parts Manual 53112679A – PDF DOWNLOAD

GENERAL & SAFETY 11
DECALS-BHL (1OF 2) 11
DECALS-BHL (2 OF 2) 13
DECALS – GBLX920 15
SERVICE PARTS 17
FLUIDS- TLB818S/TLB818/BL818S/BL818/TLB818(T3) 17
SERVICE PARTS- TLB818/TLB818S/BL818S/BL818 19
10-ENGINE 21
ENGINE INSTALLATION 21
ENGINE INSTALLATION -PERKINS (TIER-2)-BHL 21
ENGINE MOUNTINGS PERKINS-BHL 23
ENGINE ASSEMBLY 25
ASSEMBLY PERKINS ENGINE 25
SHORT ENGINE-BHL 25
CYLINDER BLOCK & LINERS -BHL 27
CRANKSHAFT , MAIN & BIG END BEARINGS -BHL (UP TO CRS59947) 29
CRANKSHAFT, MAIN & BIG END BEARINGS -BHL ( FROM 491477T) 31
PISTON & RINGS -BHL 33
CONNECTING ROD-BHL ( UP TO U491476T) 35
CONNECTING RODS-BHL ( FROM U491477T) 37
REAR END OIL SEAL -BHL 39
CYLINDER HEAD ASSEMBLY-BHL 41
ROCKER SHAFT ASSEMBLY -BHL 43
TIMING GEAR & CAM SHAFT – BHL 45
FLYWHEEL HOUSING -BHL 47
FLYWHEEL & STARTER RING- BHL 49
SUMP-BHL 51
DIPSTICK & FILLER TUBE-BHL 53
OIL SUCTION PIPE – PERKINS BHL 55
CYLINDER HEAD COVER-BHL_1 57
HEAT SHIELD -CYLINDER HEAD COVER- PERKINS BHL 59
CYLINDER HEAD COVER-BHL_3 61
OIL FILLER -BHL 63
BREATHER-BHL 65
OIL COOLER-BHL 67
CRANKSHAFT PULLEY -BHL 69
TIMING CASE-BHL 71
TIMING COVER-BHL 73
TIMING COVER KIT -BHL 75
PIPE WORK & CONNECTIONS 77
PIPES-BHL_1 77
WATER OUTLET HOUSING-BHL( UP TO 31/01/2004) 79
WATER OUTLET HOUSING-BHL (FROM 01/02/2004) 81
PIPEWORK & CONNECTION-BHL 83
FUEL SYSTEM 85
FUEL PRE-LIFT PUMP-BHL 85
FUEL INJECTION PUMP-BHL (1 of 2) 87
FUEL INJECTION PUMP -BHL ( 2 of 2) 89
HIGH PRESSURE FUEL PIPES-BHL 91
ATOMISERS-BHL 93
BOOST CONTROL PIPE-BHL 95
FUEL LEAK OFF PIPE-BHL 97
INJECTION PUMP TO FILTER PIPE 99
PIPE FILTER TO INJECTION PUMP -PERKINS BHL 101
LIFT PUMP-BHL 103
WATER TRAP-BHL 105
FUEL LINES -PERKINS BHL 107
FUEL TANK -EXPORT-BHL 109
COOLING SYSTEM 111
FAN DRIVE-PERKINS BHL 111
WATER PUMP-BHL 113
WATER PUMP REPAIR KIT – BHL 115
FAN EXTENSION -PERKINS BHL 117
RADIATOR & OIL COOLER-PERKINS-BHL 119
EXHAUST SYSTEM 121
EXHAUST MANIFOLD-BHL 121
EXHAUST SYSTEM-PERKINS-BHL 123
AIR INDUCTION SYSTEM 125
INDUCTION SYSTEM (PERKINS)- AIR FILTRATION-BHL 125
TURBOCHARGER-BHL 127
TURBOCHARGER FEED PIPE-BHL 129
LEAK OFF PIPE -TURBO -BHL 131
INDUCTION MANIFOLD PIPE-BHL 133
HEATER PLUGS-BHL 135
ENGINE CONTROLS 137
ENGINE CONTROL_TLB818 137
AUXILIARY DRIVE 139
FAN DRIVE PULLEY-BHL 139
BLANKING PLATES & PLUGS 141
BLANKING PLUG-BHL 141
BLANKING PLATE-BHL 143
BLANKING PLUGS-BHL 145
LUBRICATING OIL PRESSURE SWITCH /GAUGE _2 147
TEMPERATURE GAUGE & SENDER -BHL 149
MISCELLANEOUS & AUXILIARIES -BHL_1 151
MISCELLANEOUS & AUXILIARIES-BHL_2 153
ENGINE LIFTING BRACKETS -PERKINS BHL 155
ENGINE ELECTRICALS 157
PICK UP SENSOR-BHL 157
PICK UP SENSOR PLUG-BHL 159
STARTER MOTOR-BHL 161
ALTERNATOR- PERKINS BHL 163
ALTERNATOR BRACKET -BHL 165
ALTERNATOR PULLEY-BHL 167
LUBRICATING OIL PRESSURE SWITCH/GAUGE 169
WATER TEMPERATURE SENSOR -BHL 171
LUBRICATION SYSTEM 173
LUBE OIL FILTER -PERKINS 173
OIL FILTER HEAD-BHL 175
LUBRICATING OIL PUMP- PERKINS BHL 177
OIL FILLER -BHL 63
OIL COOLER-BHL 67
20-TRANSMISSION 179
TRANSMISSION HYDRAULIC LINES 179
TORQUE CONVERTER – PERKINS 181
CHARGE PUMP 183
TRANSMISSION OIL FILTERS 185
TRANSMISSION MOUNTING 187
TRANSMISSION DIPSTICK 189
REAR DRIVE SHAFT 191
TRANSMISSION-4WD 193
TRANSMISSION MOUNTING 187
TRANSMISSION HYDRAULIC LINES 179
TORQUE CONVERTER – PERKINS 181
TRANSMISSION CHARGE PUMP-4WD 193
TRANSMISSION OIL FILTERS 185
TRANSMISSION DIPSTICK 189
TRANSMISSION REVERSE & PRIMARY SHAFT 195
TRANSMISSION HOUSING- 4WD 197
TRANSMISSION SPEED CONTROL 4WD 199
TRANSMISSION INPUT AND PTO SHAFT- 4WD 201
TRANSMISSION OUTPUT SHAFT -REAR -4WD 203
TRANSMISSION OUTPUT SHAFT -FRONT- 4WD 205
TRANSMISSION CONTROL VALVE- 4WD 207
TRANSMISSION SOLENOID VALVE-4WD 209
TRANSMISSION CONTROL LEVER 211
FRONT DRIVE SHAFT-4WD 213
REAR DRIVE SHAFT 191
DRIVE SHAFTS 215
FRONT DRIVE SHAFT 215
FRONT AXLE GUARD 217
REAR DRIVE SHAFT 191
30-AXLE 219
FRONT AXLE-2WD 219
FRONT AXLE 2WD INSTALLTION 219
FRONT AXLE -2WD- WHEEL HUB 221
FRONT AXLE -WHEELS 225
FRONT AXLE-WHEELS – HEAVY DUTY 227
FRONT AXLE -4WD 229
FRONT AXLE-4WD-HOUSING 229
FRONT AXLE-4WD-PIVOT 231
FRONT AXLE-4WD-INSTALLATION 233
FRONT AXLE-4WD-BEVEL GEAR 235
FRONT AXLE -4WD- DIFFERENTIAL 237
FRONT AXLE -4WD-WHEEL HUB 239
FRONT AXLE -4WD-PLANETARY CARRIER 241
FRONT AXLE-4WD-AXLE SHAFT 243
FRONT AXLE -WHEELS 225
FRONT AXLE -4WD ( AXLE SR No 01000876 ONWARDS) 245
FRONT AXLE-4WD-HOUSING 229
4WD FRONT AXLE- INSTALLATION 245
4WD FRONT AXLE- BEVEL GEAR 247
4WD FRONT AXLE- SWIVEL HOUSING & STEERING CYLINDER 249
4WD FRONT AXLE -DIFFERENTIAL 251
4WD FRONT AXLE -WHEEL HUB 253
4WD FRONT AXLE – FINAL REDUCTION 255
FRONT AXLE-4WD-AXLE SHAFT 243
REAR AXLE 257
REAR AXLE INSTALLATION-MBL745 HT S 257
AXLE HOUSING 259
BEVEL GEAR SET 261
DIFFERENTIAL 263
WHEEL HUB 265
FINAL REDUCTION 267
BRAKES- REAR AXLE 269
BRAKE CALIPER 271
REAR AXLE – REAR WHEELS 273
40-BRAKE 275
PARKING BRAKE CABLE 275
BRAKE INST BS III 277
CONTROL BOX INSTALLATION 279
50-LIFT STRUCTURE 281
LOADER END 281
LOADER ARM 281
LOADER LINK 283
LOADER SAFETY STRUT 285
LOADER-SELF LEVELLING MECHANISM ( 1 of 2) 287
LOADER-SELF LEVELLING MECHANISM (2 of 2) 289
LOADER BUCKET -STANDARD 291
BACKHOE END 293
BOOM 293
DIPPER 296
MAST FRAME 299
SWING PIVOT CASTING 301
SWING PIVOT-CENTERMOUNT 303
BACKHOE BUCKET LINKAGE 305
BACKHOE BUCKET VARIANTS 307
BOOM LOCKING CABLE 309
70-HYDRAULICS 311
HYDRAULIC LAY OUT 311
HYDRAULIC TANK ASSEMBLY -EXPORT 314
HYDRAULIC PUMP-TLB844/818 316
HYDRAULIC OIL FILTER 318
LOADER HYDRAULIC 320
HYDRAULIC LAY OUT 320
2 SPOOL VALVE BLOCK 323
3 SPOOL VALVE BLOCK 325
2 SPOOL VALVE BLOCK -EXPLODED 327
3 SPOOL VALVE BLOCK- EXPLODED 330
AUXILIARY HYDRAULIC CIRCUIT 333
LOADER HYDRAULIC TUBES- 2 SPOOL 335
LOADER HYDRAULIC TUBES- 3 SPOOL 337
LIFT CYLINDER 339
LIFT CYLINDER INSTALLATION 341
TILT CYLINDER 343
TILT CYLINDER INSTALLATION 345
LOADER CONTROLS -2 SPOOL VALVE BLOCK 348
LOADER CONTROLS-3 SPOOL VALVE BLOCK 350
LOADER CONTROL 352
DIGGER HYDRAULICS 354
BACKHOE HYDRAULICS- SIDE SHIFT ATTACHMENT 354
STABILIZER CYLINDER- SIDE SHIFT 356
BOOM CYLINDER 358
DIPPER CYLINDER-90HP 360
BUCKET CYLINDER 362
SWING CYLINDER INSTALLATION – SIDE SHIFT 364
STABILIZER CYLINDER INSTALLATION 366
BOOM CYLINDER INSTALLATION 368
DIPPER CYLINDER INSTALLATION 370
BUCKET CYLINDER INSTALLATION 372
SIDE SHIFT CLAMP INSTALLATION 374
6 SPOOL VALVE BLOCK 376
6 SPOOL VALVE BLOCK -NEW GEN (IMPROVED) 378
BACKHOE HYDRAULIC CONTROL-CROSS PATTERN 381
BACKHOE HYDRAULIC CONTROL- PLUS PATTERN 383
BACKHOE CONTROL- STABILIZER 385
SWING CYLINDER- ø 55 MM 387
STEERING SYSTEM 389
STEERING WHEEL & COLUMN 389
STEERING SYSTEM-2WD 391
STEERING CYLINDER -2WD 391
STEERING SYSTEM-HYDRAULIC CIRCUIT-2WD 393
STEERING SYSTEM-4WD 395
STEERING SYSTEM- HYDRAULIC CIRCUIT 395
80-ELECTRICAL 397
CHASSIS ELECTRICS 397
BATTERY INSTALLATION-PERKINS 399
FRONT LIGHTING-HEAD LIGHTS 401
REAR LIGHTING-TAIL LIGHTS 403
FRONT CONSOLE – FNR SWITCH INSTALLATION 405
SIDE CONSOLE- FUSE & RELAY BOARD-PERKINS 407
SIDE CONSOLE SWITCH PACK – PERKINS 409
CABIN- WIPER MOTOR INSTALLATION 411
85-OPERATOR STATION 413
CAB ASSEMBLY INSTALLATION 413
STD CAB GLASS ASSEMBLY 416
ENTRY DOOR LH INST 418
ENTRY DOOR RH INST 420
EMERGENCY WINDOW LH INST 422
EMERGENCY WINDOW RH INST 424
REAR WINDOW INST 426
INNER ROOF (LEVEL-1, NON -AC CAB) 428
OUTER ROOF 430
OPERATOR SEAT 432
CABIN-MOUNTING 434
CABIN-FLOOR PLATE & MAT-MBL745 436
CABIN-TOOL BOX REAR COVER 438
CABIN- FRONT CONSOLE-MBL745 440
CABIN-SIDE CONSOLE-MBL745 442
90-CHASSIS 444
CHASSIS-SIDE SHIEFT 444
BONNET INSTALLATION-EXPORT 446
BONNET ASSY (RED) 448
HARDNOSE INSTALLATION 450
FENDERS 452
BATTERY BOX INST WITH COUNTER WEIGHT 454
SIDE SHIEFT MUD GUARD 456
CHASSIS-REAR LEGS-MBL745 458
110-ADDITIONAL EQUIPMENT 460
FRONT TYRE FENDERS 460
FRONT TYRE FENDER ASSEMBLY LH 460
FRONT TYRE FENDER ASSEMBLY RH 462
BACKHOE BUCKET VARIANTS 464
DITCH CLEANING BUCKET 464
LOADER BUCKET VARIANTS 466
FORK ON STANDARD LOADER BUCKET 466
FORK ON MULTIPURPOSE LOADER BUCKET 468
7 IN 1 LOADER BUCKET 470
7 IN 1 BUCKET 470
AUXILIARY HYDRAULIC CIRCUIT 333
7-IN-1 BUCKET CYLINDER 472
PAPER GRAPPLE BUCKET 474
PAPER GRAPPLE BUCKET 474
BUCKET CYLINDER -GRAPPLE BUCKET 476
BEACON LIGHT 478
BEACON LIGHT 478
EXTENDABLE DIPPER 480
EXTENDABLE DIPPER 480
HYDRAULIC CIRCUIT -EXTENDABLE DIPPER-SS 484
CONTROL LEVER- EXTENDABLE DIPPER 486
AIR-CONDITIONING SYSTEM 488
CABIN -AIRCON – FRAME&GLASSES 488
AIRCON INSTALLATION_1 490
AIRCON INSTALLATION_2 492
AIRCON INSTALLATION_3 (PERKINS) 494
AIRCON INSTALLATION_4 496
HVAC-PERKINS 498
CABIN-HVAC-FRAME & GLASSES 498
HVAC INSTALLATION_1 500
AIRCON INSTALLATION_2 492
AIRCON INSTALLATION_3 (PERKINS) 494
HVAC INSTALLATION_4 502
HEATER 504
CAB-HEATER -FRAME & GLASSES 504
HEATER INSTALLATION_1 506
AIRCON INSTALLATION_2 492
HEATER INSTALLATION_3 508
ROCK BREAKER 510
ROCK BREAKER-MAIN BODY 510
ROCK BREAKER -FRAME 513
ROCK BREAKER BRACKET-DIRECT MOUNT TYPE 515
ROCK BREAKER -OFFSET TYPE 517
ROCK BREAKER CIRCUIT TYPE 1 519
ROCK BREAKER CIRCUIT (MODIFIED) 521
ROCK BREAKER- ELECTRICAL CIRCUIT 524