Gehl GBL-X-920 Backhoe Loader Parts Manual 53112679B – PDF DOWNLOAD

Gehl GBL-X-920 Backhoe Loader Parts Manual 53112679B – PDF DOWNLOAD

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Gehl GBL-X-920 Backhoe Loader Parts Manual 53112679B – PDF DOWNLOAD

Language : English
Pages : 575
Downloadable : Yes
File Type : PDF
Size: 157 MB

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TABLE OF CONTENTS:

Gehl GBL-X-920 Backhoe Loader Parts Manual 53112679B – PDF DOWNLOAD

GENERAL & SAFETY
DECALS BASE MACHINE INSTALLATION 1
DECALS – GBLX920 5
SERVICE PARTS
FLUIDS- TLB818S/TLB818/BL818S/BL818/TLB818(T3) 7
SERVICE PARTS- TLB818/TLB818S/BL818S/BL818 9
10-ENGINE
ENGINE INSTALLATION
ENGINE INSTALLATION -PERKINS (TIER-2)-BHL 11
ENGINE MOUNTINGS PERKINS-BHL 13
ENGINE ASSEMBLY
ASSEMBLY PERKINS ENGINE
SHORT ENGINE-BHL 15
CYLINDER BLOCK & LINERS -BHL 17
CRANKSHAFT , MAIN & BIG END BEARINGS -BHL (UP TO CRS59947) 19
CRANKSHAFT, MAIN & BIG END BEARINGS -BHL ( FROM 491477T) 21
PISTON & RINGS -BHL 23
CONNECTING ROD-BHL ( UP TO U491476T) 25
CONNECTING RODS-BHL ( FROM U491477T) 27
REAR END OIL SEAL -BHL 29
CYLINDER HEAD ASSEMBLY-BHL 31
ROCKER SHAFT ASSEMBLY -BHL 33
TIMING GEAR & CAM SHAFT – BHL 35
FLYWHEEL HOUSING -BHL 37
FLYWHEEL & STARTER RING- BHL 39
SUMP-BHL 41
DIPSTICK & FILLER TUBE-BHL 43
OIL SUCTION PIPE – PERKINS BHL 45
CYLINDER HEAD COVER-BHL_1 47
HEAT SHIELD -CYLINDER HEAD COVER- PERKINS BHL 49
CYLINDER HEAD COVER-BHL_3 51
BREATHER-BHL 53
CRANKSHAFT PULLEY -BHL 55
TIMING CASE-BHL 57
TIMING COVER-BHL 59
TIMING COVER KIT -BHL 61
PIPE WORK & CONNECTIONS
PIPES-BHL_1 63
WATER OUTLET HOUSING-BHL( UP TO 31/01/2004) 65
WATER OUTLET HOUSING-BHL (FROM 01/02/2004) 67
PIPEWORK & CONNECTION-BHL 69
FUEL SYSTEM
FUEL TANK -EXPORT-BHL 71
FUEL INJECTION PUMP-BHL (1 of 2) 73
FUEL INJECTION PUMP -BHL ( 2 of 2) 75
HIGH PRESSURE FUEL PIPES-BHL 77
ATOMISERS-BHL 79
BOOST CONTROL PIPE-BHL 81
FUEL LEAK OFF PIPE-BHL 83
INJECTION PUMP TO FILTER PIPE 85
PIPE FILTER TO INJECTION PUMP -PERKINS BHL 87
LIFT PUMP-BHL 89
FUEL PRE-LIFT PUMP-BHL 91
WATER TRAP-BHL 93
FUEL LINES -PERKINS BHL 95
COOLING SYSTEM
FAN DRIVE-PERKINS BHL 97
WATER PUMP-BHL 99
WATER PUMP REPAIR KIT – BHL 101
FAN EXTENSION -PERKINS BHL 103
RADIATOR & OIL COOLER-PERKINS-BHL 105
EXHAUST SYSTEM
EXHAUST MANIFOLD-BHL 107
EXHAUST SYSTEM-PERKINS-BHL 109
AIR INDUCTION SYSTEM
INDUCTION SYSTEM (PERKINS)- AIR FILTRATION-BHL 111
TURBOCHARGER-BHL 113
TURBOCHARGER FEED PIPE-BHL 115
LEAK OFF PIPE -TURBO -BHL 117
INDUCTION MANIFOLD PIPE-BHL 119
HEATER PLUGS-BHL 121
ENGINE CONTROLS
ENGINE CONTROL_TLB818 123
AUXILIARY DRIVE
FAN DRIVE PULLEY-BHL 125
BLANKING PLATES & PLUGS
BLANKING PLUG-BHL 127
BLANKING PLATE-BHL 129
BLANKING PLUGS-BHL 131
LUBRICATING OIL PRESSURE SWITCH /GAUGE _2 133
TEMPERATURE GAUGE & SENDER -BHL 135
MISCELLANEOUS & AUXILIARIES -BHL_1 137
MISCELLANEOUS & AUXILIARIES-BHL_2 139
ENGINE LIFTING BRACKETS -PERKINS BHL 141
ENGINE ELECTRICALS
PICK UP SENSOR-BHL 143
PICK UP SENSOR PLUG-BHL 145
STARTER MOTOR-BHL 147
ALTERNATOR- PERKINS BHL 149
ALTERNATOR BRACKET -BHL 151
ALTERNATOR PULLEY-BHL 153
LUBRICATING OIL PRESSURE SWITCH/GAUGE 155
WATER TEMPERATURE SENSOR -BHL 157
LUBRICATION SYSTEM
LUBE OIL FILTER -PERKINS 159
OIL FILTER HEAD-BHL 161
LUBRICATING OIL PUMP- PERKINS BHL 163
OIL FILLER -BHL 165
OIL COOLER-BHL 167
20-TRANSMISSION
DRIVELINE BOLTING INST HT+ 169
TRANSMISSION HYDRAULIC LINES 171
TRANSMISSION DIPSTICK 173
TRANSMISSION CONTROL LEVER 175
TRANSMISSION-4WD
TRANSMISSION -4WD ( SPEED SENSOR) 177
TRANSMISSION OIL FILTERS 179
TRANSMISSION CONTROL VALVE- 4WD 181
TRANSMISSION SOLENOID VALVE-4WD 183
TRANSMISSION HOUSING- 4WD 185
TORQUE CONVERTER – PERKINS 187
TRANSMISSION CHARGE PUMP-4WD 189
TRANSMISSION REVERSE & PRIMARY SHAFT 191
TRANSMISSION INPUT AND PTO SHAFT- 4WD 193
TRANSMISSION OUTPUT SHAFT -REAR -4WD 195
TRANSMISSION OUTPUT SHAFT -FRONT- 4WD 197
TRANSMISSION SPEED CONTROL 4WD 199
DRIVE SHAFTS
FRONT DRIVE SHAFT-4WD 201
FRONT DRIVE SHAFT 203
REAR DRIVE SHAFT 205
30-AXLE
FRONT AXLE -4WD
FRONT AXLE GUARD 207
4WD FRONT AXLE- INSTALLATION 209
FRONT AXLE-4WD-HOUSING 211
4WD FRONT AXLE- BEVEL GEAR 213
4WD FRONT AXLE- SWIVEL HOUSING & STEERING CYLINDER 215
4WD FRONT AXLE -DIFFERENTIAL 217
4WD FRONT AXLE -WHEEL HUB 219
4WD FRONT AXLE – FINAL REDUCTION 221
FRONT AXLE-4WD-AXLE SHAFT 223
FRONT AXLE -WHEELS 225
REAR AXLE
REAR AXLE INSTALLATION-MBL745 HT S 227
AXLE HOUSING 229
BEVEL GEAR SET 231
DIFFERENTIAL 233
BRAKES- REAR AXLE 235
WHEEL HUB 237
FINAL REDUCTION 239
REAR AXLE – REAR WHEELS 241
40-BRAKE
CONTROL BOX INST. BS III 243
BRAKE INST. BS III 245
PARKING BRAKE CABLE 247
BRAKE CALIPER 249
50-LIFT STRUCTURE
LOADER END
LOADER ARM 251
LOADER LINK 253
LOADER SAFETY STRUT 255
LOADER-SELF LEVELLING MECHANISM ( 1 of 2) 257
LOADER-SELF LEVELLING MECHANISM (2 of 2) 259
LOADER BUCKET -STANDARD 261
LOADER BUCKET -1.2 CU.M. 263
BACKHOE END
BACKHOE CONTROL- STABILIZER 265
MAST FRAME 267
SWING PIVOT CASTING 269
SWING PIVOT-CENTERMOUNT 271
BOOM 273
BOOM LOCKING CABLE-SIDE SHIFT 275
BOOM LOCK CABLE-CENTERMOUNT 277
DIPPER 279
BUCKET LINK INST. 14′ 281
BACKHOE BUCKETS 283
BACKHOE BUCKET ASSY. (0.24 m³) 285
BUCKET ASSY. (0.27 m3) 286
BUCKET ASSY. (0.15m³) 288
BACKHOE BUCKET VARIANTS 290
70-HYDRAULICS
HYDRAULIC LAY OUT 292
HYDRAULIC TANK ASSEMBLY -EXPORT 295
HYDRAULIC PUMP-TLB844/818 297
HYDRAULIC OIL FILTER 299
STEERING SYSTEM
STEERING SYSTEM-4WD
STEERING WHEEL & COLUMN 301
STEERING SYSTEM- HYDRAULIC CIRCUIT 303
LOADER HYDRAULIC
AUXILIARY HYDRAULIC CIRCUIT 305
LOADER CONTROL 307
LOADER CONTROLS -2 SPOOL VALVE BLOCK 309
LOADER HYDRAULIC TUBES- 2 SPOOL 311
2 SPOOL VALVE BLOCK 313
2 SPOOL VALVE BLOCK -EXPLODED 315
LIFT CYLINDER INSTALLATION 318
LIFT CYLINDER 320
TILT CYLINDER INSTALLATION 322
TILT CYLINDER 325
DIGGER HYDRAULICS
BACKHOE HYDRAULICS- SIDE SHIFT ATTACHMENT 327
BACKHOE HYDRAULIC CONTROL-CROSS PATTERN 329
BACKHOE HYDRAULIC CONTROL- PLUS PATTERN 331
6 SPOOL VALVE BLOCK 333
6 SPOOL VALVE BLOCK -NEW GEN (IMPROVED) 335
STAB LEG HYDRAULICS INST SS 338
STABILIZER CYLINDER INSTALLATION 340
STABILIZER CYLINDER- SIDE SHIFT 342
INST. STAB LEG FLIP OVER FOOT 344
STABILIZER CYLINDER INSTALLAION -CENTERMOUNT 346
STABILIZER CYLINDER-CENTERMOUNT 348
STABILIZER CYLINDER LOCK OUT VALVE -CENTERMOUNT 350
SIDE SHIFT CLAMP INSTALLATION 352
SWING CYLINDER INSTALLATION – SIDE SHIFT 354
SWING CYLINDER- ø 55 MM 356
BOOM CYLINDER INSTALLATION 358
BOOM CYLINDER 360
DIPPER CYLINDER INSTALLATION 362
DIPPER CYLINDER-90HP 364
BUCKET CYLINDER INSTALLATION 366
BUCKET CYLINDER 368
80-ELECTRICAL
CHASSIS ELECTRICS 370
FRONT CONSOLE – INSTRUMENT PANEL-MBL745 372
COMBINATION SWITCH INSTALLATION 374
FRONT LIGHTING-HEAD LIGHTS 376
SIDE CONSOLE- FUSE & RELAY BOARD-PERKINS 378
SIDE CONSOLE SWITCH PACK – PERKINS 380
EASY MANAGER-MBF INST 382
CABIN- WIPER MOTOR INSTALLATION 384
REAR LIGHTING-TAIL LIGHTS 386
BATTERY INSTALLATION-PERKINS 388
85-OPERATOR STATION
CAB INST. STD BS IV 390
CAB ASSEMBLY INSTALLATION 396
CAB ASSY INST. NON AIRCON (WITH CLEAR GLASS)-CM 399
CAB ASSY INST. NON AIRCON – (WITH TINTED GLASS)-CM 403
CABIN – FRAME AND GLASS 406
STD CAB GLASS ASSEMBLY 408
INST. MIRRIORS 410
Cab Glass Installation 412
ENTRY DOOR LH INST. 414
ENTRY DOOR RH INST. 416
REAR WINDOW INST. 418
EMERGENCY WINDOW LH INST. 420
EMERGENCY WINDOW RH INST. 422
FLOOR PLATE CENTRE BS III 424
FLOOR MATEXPORT 426
CABIN-MOUNTING 429
CABIN-TOOL BOX REAR COVER 431
INST. SEAT FABRIC CAB MECH. EXPORT 433
CABIN- FRONT CONSOLE-MBL745 435
CABIN-SIDE CONSOLE-MBL745 437
90-CHASSIS
CHASSIS W/ASSY SS KOEL EXPORT 439
CHASSIS W/ASSY CM KOEL EXPORT 441
TOP REAR COVER INSTALLATION – PERKINS 443
LOADER TOWER COVER SEALING INSTALLATION 445
BONNET INSTALLATION-EXPORT 447
BONNET ASSY. (RED) 449
HARDNOSE INSTALLATION -EXPORT 451
BATTERY BOX INST. WITH COUNTER WEIGHT 453
BATTERY BOX-EXPORT WITH CUT-OFF SWITCH 455
FENDERS-REAR CAB/ROPS- SS 457
SIDE SHIEFT MUD GUARD 460
CHASSIS-REAR LEGS- 90HP 462
110-ADDITIONAL EQUIPMENT
AIR-CONDITIONING SYSTEM
AIRCON INSTALLATION_1 464
AIRCON INSTALLATION_2 466
AIRCON COMPRESSOR BRACKET- KOEL 468
AIR CON UNIT 470
AIRCON INSTALLATION_4 472
AIRCON INSTALLATION_3 474
HVAC
HVAC INSTALLATION_1 476
AIRCON INSTALLATION_2 See page 466
HVAC INSTALLATION_4 478
HEATER
HEATER INSTALLATION_1 480
AIRCON INSTALLATION_2 See page 466
AIRCON CABIN
BEACON LIGHT INST. 482
CAB ASSY INST. – AIRCON (WITH CLEAR GLASS) SS 484
CAB ASSY INST. – AIRCON (WITH TINTED GLASS) BS III SS 488
CAB TINTED GLASS INSTALLATION 492
CAB ASSY INST. – AIRCON (WITH CLEAR GLASS)- CM 494
CAB ASSY INST. AIRCON (WITH TINTED GLASS) -CM 498
FRONT TYRE FENDERS
FRONT TYRE FENDER ASSEMBLY LH 502
FRONT TYRE FENDER ASSEMBLY RH 504
LOADER BUCKET VARIANTS
7 IN 1 LOADER BUCKET
AUXILIARY HYDRAULIC CIRCUIT See page 305
LOADER HYDRAULIC TUBES- 3 SPOOL 506
LOADER CONTROLS-3 SPOOL VALVE BLOCK 508
3 SPOOL VALVE BLOCK 510
3 SPOOL VALVE BLOCK- EXPLODED 512
7-IN-1 BUCKET CYLINDER 515
7 IN 1 BUCKET 517
PAPER GRAPPLE BUCKET
BUCKET CYLINDER -GRAPPLE BUCKET 519
PAPER GRAPPLE BUCKET 521
FORK ON STANDARD LOADER BUCKET 523
FORK ON MULTIPURPOSE LOADER BUCKET 525
STABILIZER CYLINDER WITH PROTECTION COVER
PROTECTION COVER -STABILIZER CYLINDER 527
STABILIZER CYLINDER – CM ( WITH PROTECTION GUARD) 529
STREET PAD SS INST. 531
EXTENDABLE DIPPER
EXTENDABLE DIPPER SS
EXTENDABLE DIPPER_1 533
EXTENDABLE DIPPER 536
HYDRAULIC CIRCUIT -EXTENDABLE DIPPER-SS 540
CONTROL LEVER- EXTENDABLE DIPPER 542
EXTENDABLE DIPPER CM
EXTENDABLE DIPPER_1 See page 533
EXTENDABLE DIPPER See page 536
HYDRAULIC CIRCUIT – EXTANDABLE DIPPER- CM 544
CONTROL LEVER- EXTENDABLE DIPPER See page 542
ROCK BREAKER
ROCK BREAKER SS
ROCK BREAKER-MAIN BODY 546
ROCK BREAKER -FRAME 549
ROCK BREAKER BRACKET-DIRECT MOUNT TYPE 551
ROCK BREAKER -OFFSET TYPE 553
ROCK BREAKER CIRCUIT TYPE 1 (1 OF 2) 555
ROCK BREAKER CIRCUIT-SS 557
ROCK BREAKER- ELECTRICAL CIRCUIT 560
ROCK BREAKER CM
ROCK BREAKER-MAIN BODY See page 546
ROCK BREAKER -FRAME See page 549
ROCK BREAKER BRACKET-DIRECT MOUNT TYPE See page 551
ROCK BREAKER -OFFSET TYPE See page 553
ROCK BREAKER CIRCUIT TYPE 1 (1 OF 2) See page 555
ROCK BREAKER CIRCUIT -CM 562
ROCK BREAKER- ELECTRICAL CIRCUIT See page 560