GEHL GE303 Compact Excavator Parts Manual (918038) – PDF DOWNLOAD

GEHL GE303 Compact Excavator Parts Manual (918038) – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

GEHL GE303 Compact Excavator Parts Manual (918038) – PDF DOWNLOAD

Introduction:

• When ordering service parts, please specify the correct part number, full description, quantity required, unit model number, and serial number. For your safety and continued proper operation, use only genuine GEHL service parts.
• The model and serial number for this unit can be found on a tag located on a panel at the front of the cab. “Right” and “left” are determined from a position sitting on the operator’s seat and facing forward.
• GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.
• Please refer to the abbreviations table located on this page for special parts descriptions. Standard attaching hardware torque values are also provided near the back of this manual. Metric torque values shown in the illustrations are in Newton-meters and are converted to foot-pounds by multiplying by 0.738.
• Specific reference numbers indicating a complete assembly are circled in some illustrations. A small bag, pictured in some illustrations, indicates a seal kit (seals, o-rings, etc.). In the exploded view parts list, additional information may follow the Reference Number.

Serial number breaks are indicated as follows:
• (SN 999 and before) – indicates serial numbers
up to and including 999.
• (SN 1000 – 2000) – indicates serial numbers
between 1000 and 2000.
• (SN 999 and up) – indicates serial numbers
including 999 and after.
Serial number exceptions and inclusion are
indicated as follows:
• (SN 999 and before except 997) – indicates
serial numbers up to and including 999,
EXCEPT 997.
• (SN 1000 – 2000 except 1996 including 997) –
indicates serial numbers between 1000 and
2000, INCLUDING 997 EXCEPT 1996.
• (SN 2001 and up including 1996) – indicates
serial numbers including 2001 and after,
INCLUDING 1996.

GENERAL INFORMATION

• Decal location information is provided to assist in the proper selection and application of new decals, in the event the original decals become damaged or the machine is repainted. The listing includes decal illustration reference number, part number, description and quantity information.
• Refer to the illustrations for appropriate replacement locations. To ensure proper selection of the correct replacement decals, compare all of the various closeup location drawings to the machine before starting to refinish the unit. Then circle each decal shown (applicable to the machine) while checking off its part number in the listing. After verifying all the decals needed for replacement, place any extra unnecessary decals aside for disposal

TABLE OF CONTENTS:

GEHL GE303 Compact Excavator Parts Manual (918038) – PDF DOWNLOAD

INTRODUCTION 1
DECALS
DECALS – LOCATIONS & GENERAL INFORMATION 2
NEW DECAL APPLICATION 4
DECAL LOCATIONS (1/2) 5
DECAL LOCATIONS (2/2) 7
FILTERS, GASKETS AND SEALS 1000127598 9
DIESEL ENGINE (TIER II) 1000127707 – (SN AD01820 – AE02400) 11
DIESEL ENGINE (TIER I) 1000115905 – (SN AD00001 – AD01819) 13
ENGINE MOUNTS 1000115907 15
CYLINDER HEAD & VALVE COVER (TIER II) 1000127559 – (SN AD01820 – AE02400) 17
CYLINDER BLOCK (TIER II) 1000127575 – (SN AD01820 – AE02400) 19
CRANKSHAFT SEAL (TIER II) 1000127571 – (SN AD01820 – AE02400) 21
OIL PAN (TIER II) 1000127597 – (SN AD01820 – AE02400) 23
CAMSHAFT (TIER II) 1000127560 – (SN AD01820 – AE02400) 25
CRANKSHAFT, PISTON (TIER II) 1000127558 – (SN AD01820 – AE02400) 27
OIL LUBRICATION SYSTEM (TIER II) 1000127615 – (SN AD01820 – AE02400) 29
COOLING SYSTEM (TIER II) 1000127554 – (SN AD01820 – AE02400) 31
FUEL INJECTION SYSTEM (TIER II) 1000127705 – (SN AD01820 – AE02400) 33
AIR INTAKE SYSTEM (TIER II) 1000156506 – (SN AE00434 – AE02400) 35
AIR INTAKE SYSTEM (TIER II) 1000127530 – (SN AD01820 – AE00433) 37
AIR INTAKE SYSTEM (TIER I) 1000115910 – (SN AD00001 – AD01819) 39
INTAKE MANIFOLD (TIER II) 1000127573 – (SN AD01820 – AE02400) 41
EXHAUST MANIFOLD (TIER II) 1000127594 – (SN AD01820 – AE02400) 43
EXHAUST SYSTEM 1000115911 45
FUEL TANK 1000171462 – (SN AE02035 – AE02400) 47
FUEL TANK 1000151783 – (SN AD04214 – AE02034) 49
FUEL TANK 1000127529 – (SN AD01820 – AD04213) 52
FUEL TANK 1000115912 – (SN AD00001 – AD01819) 55
FUEL SYSTEM 1000171463 – (SN AE02035 – AE02400) 58
FUEL SYSTEM 1000127635 – (SN AD01820 – AE02034) 60
FUEL SYSTEM 1000115913 – (SN AD00001 – AD01819) 62
THROTTLE LEVER 1000127637 – (SN AD01820 – AE02400) 64
THROTTLE LEVER 1000115915 – (SN AD00001 – AD01819) 66
HYDRAULIC PUMP DRIVE 1000115917 68
RADIATOR 1000127703 – (SN AD01820 – AE02400) 70
RADIATOR 1000115909 – (SN AD00001 – AD01819) 73
OIL COOLER & INSTALLATION 1000115919 & 1000115960 75
TURNTABLE DRIVE UNIT 1000115923 77
TURNTABLE DRIVE UNIT INSTALLATION 1000115966 79
DRIVE UNIT 1000115921 81
DRIVE UNIT INSTALLATION 1000115964 – (SN AD00255 – AE02400) 83
DRIVE UNIT INSTALLATION 1000115963 – (SN AD00001 – AD00254) 85
HYDRAULIC OIL TANK 1000115918 87
HYDRAULIC PUMP 1000115920 90
HYDRAULIC PUMP INSTALLATION 1000115962 – (SN AD00190 – AE02400) 92
HYDRAULIC PUMP INSTALLATION 1000115961 – (SN AD00001 – AD00189) 94
CONTROL VALVE/STYLE 1 1000139742 – (SN AD02590 – AE02400) 96
CONTROL VALVE/STYLE 1 (CONT’D) 1000139743 – (SN AD02590 – AE02400) 98
CONTROL VALVE/STYLE 2 1000115896 – (SN AD00190 – AD02589) 100
CONTROL VALVE/STYLE 3 1000115924 – (SN AD00001 – AD00189) 102
CONTROL VALVE/STYLES 2 & 3 1000115897 – (SN AD00001 – AD02589) 104
CONTROL VALVE TUBES 1000115974 106
SWIVEL JOINT 1000115922 108
PILOT OIL SUPPLY UNIT 1000115568 110
JOYSTICKS 1000161740 – (SN AE01152 – AE02400) 112
JOYSTICKS 1000161739 – (SN AD02590 – AE01151) 114
JOYSTICKS 1000115584 – (SN AD00001 – AD02589) 116
JOYSTICK INSTALLATION 1000139373 – (SN AD02590 – AE02400) 118
JOYSTICK INSTALLATION 1000115972 – (SN AD0001 – AD02589) 120
TRAVEL PILOT VALVE 1000139744 122
TRAVEL PILOT VALVE INSTALLATION 1000139375 – (SN AD02590 – AE02400) 124
TRAVEL PILOT VALVE INSTALLATION 1000115973 – (SN AD00001 – AD02589) 126
SELECTION VALVE 1000133290 128
REVERSING VALVE (DOZER BLADE) 1000155932 – (SN AD00001 – AD02589) 130
ISO/SAE VALVE 1000115941 132
LOCK VALVE 1000115933 134
MANIFOLD BLOCK 1000115934 136
BOOM CYLINDER 1000115944 138
DIPPER ARM CYLINDER 1000115945 140
BUCKET CYLINDER 1000115946 142
BOOM HYDRAULIC INSTALLATION 1000115975 & 1000115976 144
SWIVEL CYLINDER 1000115947 146
SWIVEL CYLINDER INSTALLATION 1000115967 148
DOZER BLADE CYLINDER 1000115949 150
DOZER BLADE CYLINDER INSTALLATION 1000115968 152
DOZER BLADE LEVER INSTALLATION 1000139379 – (SN AD02590 – AE02400) 154
AUXILIARY HYDRAULICS PEDAL INSTALLATION 1000139745 156
SWIVEL BUCKET CYLINDER 1000143534 158
BATTERY 1000115986 160
RADIO (OPTION) 1000144767 162
BOOM WORK LIGHT 1000115992 164
CAB/CANOPY WORK LIGHTS (OPTION) 1000115994 166
ROTATING BEACON (OPTION) 1000144744 168
WIRE HARNESS, ENGINE 1000127614 – (SN AD01820 – AE02400) 170
WIRE HARNESS, ENGINE 1000115987 – (SN AD00001 – AD01819) 172
WIRE HARNESS, CHASSIS 1000115989 & 1000115990 174
WIRE HARNESS, CAB 1000115889 176
WIRE HARNESS, JOYSTICK CONSOLE (RT) 1000147801 – (SN AD03525 – AE02400) 178
WIRE HARNESS, JOYSTICK CONSOLE (RT) 1000115988 – (SN AD00001 – AD03524) 180
DOZER BLADE 1000115858 182
UNDERCARRIAGE, RUBBER TRACK 1000115854 184
TRACK TENSIONER, RUBBER TRACK 1000127206 187
UNDERCARRIAGE, STEEL TRACK (OPTION) 1000115855 189
TRACK TENSIONER, STEEL TRACK (OPTION) 1000127207 192
CHASSIS 1000115860 194
LUBRICATION 1000115861 197
COUNTERWEIGHT 1000115863 199
REAR WALL AND ENGINE HOOD 1000115862 & 1000156558 201
CONTROL VALVE COVER 1000115865 & 1000151984 204
DIPPER ARM, SHORT (STANDARD) 1000144580 – (SN AD02689 – AE02400) 206
DIPPER ARM, SHORT (STANDARD) 1000115867 – (SN AD00001 – AD02688) 208
DIPPER ARM, LONG (OPTION) 1000144641 – (SN AD02869 – AE02400) 210
DIPPER ARM, LONG (OPTION) 1000115868 – (SN AD00001 – AD02688) 212
BOOM 1000115866 214
CONNECTING LINK 1000115869 216
CAB 1000144393 – (SN AD02911 – AE02400) 218
CAB 1000115880 – (SN AD00001 – AD02910) 220
CAB (CONT’D) 1000144366 – (SN AD02911 – AE02400) 222
CAB (CONT’D) 1000115881 – (SN AD00001 – AD02910) 225
CAB (CONT’D) 1000115882 227
CANOPY 1000115884 229
CAB FRONT WINDOW (WINDSHIELD) 1000115886 231
CAB SLIDING WINDOW 1000115887 233
CAB WINDOWS 1000115885 235
CAB DOOR 1000115888 237
MIRRORS (OPTION) 1000145936 239
SUN VISOR (OPTION) 1000144766 241
OPERATOR’S SEAT, CAB 1000115901 243
OPERATOR’S SEAT, CANOPY 1000147394 246
CAB FLOOR TRIM 1000115902 & 1000139378 249
CAB HEATER 1000151983 – (SN AD03790 – AE02400) 251
CAB HEATER 1000144248 – (SN AD02911 – AD03789) 253
CAB HEATER 1000115903 – (SN AD00001 – AD02910) 255
TOOLS 1000115998 257
TORQUE SPECIFICATIONS 259