GEHL GE502 Parts Manual(918040) – PDF DOWNLOAD

GEHL GE502 Parts Manual(918040) – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

GEHL GE502 Parts Manual(918040) – PDF DOWNLOAD

(SN AB00473 and Up)

Introduction: 

• When ordering service parts, please specify the correct part number, full description, quantity required, unit model number, and serial number. For your safety and continued proper operation, use only genuine GEHL service parts.
• The model and serial number for this unit can be found on a tag located on a panel at the front of the cab. “Right” and “left” are determined from a position sitting on the operator’s seat and facing forward.
• GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.
• Please refer to the abbreviations table located on this page for special parts descriptions. Standard attaching hardware torque values are also provided near the back of this manual. Metric torque values shown in the illustrations are in Newton-meters and are converted to foot-pounds by multiplying by 0.738.
• Specific reference numbers indicating a complete assembly are circled in some illustrations. A small bag, pictured in some illustrations, indicates a seal kit (seals, o-rings, etc.). In the exploded view parts list, additional information may follow the Reference Number.

Serial number breaks are indicated as follows:
• (SN 999 and before) – indicates serial numbers
up to and including 999.
• (SN 1000 – 2000) – indicates serial numbers
between 1000 and 2000.
• (SN 999 and up) – indicates serial numbers
including 999 and after.
Serial number exceptions and inclusion are
indicated as follows:
• (SN 999 and before except 997) – indicates
serial numbers up to and including 999,
EXCEPT 997.
• (SN 1000 – 2000 except 1996 including 997) –
indicates serial numbers between 1000 and
2000, INCLUDING 997 EXCEPT 1996.
• (SN 2001 and up including 1996) – indicates
serial numbers including 2001 and after,
INCLUDING 1996.

TABLE OF CONTENTS:

GEHL GE502 Parts Manual(918040) – PDF DOWNLOAD

INTRODUCTION 1
DECALS
DECALS – GENERAL INFORMATION 2
DECAL LOCATIONS (1/3) 3
DECAL LOCATIONS (2/3) 5
DECAL LOCATIONS (3/3) 7
UNDERCARRIAGE, RUBBER TRACK 1000116202 9
UNDERCARRIAGE, STEEL TRACK 1000116204 12
SUPPORTING ROLLER 1000116207 15
TRACK TENSIONER, RUBBER TRACK 1000115753 17
TRACK TENSIONER, STEEL TRACK 1000115754 – SN AB01588 AND UP 19
TRACK TENSIONER, STEEL TRACK 1000116211 – SN AB01587 AND BEFORE 21
BOTTOM ROLLER 1000116215 23
DOZER BLADE 1000116217 25
CHASSIS 1000116220 27
CHASSIS COVERS 1000116224 30
CHASSIS LUBRICATION 1000116226 32
REAR PLATE 1000116229 34
COUNTERWEIGHT 1000116233 36
ENGINE HOOD 1000116235 38
VALVE COVER 1000116754 40
HOSE COVER 1000116240 43
HYDRAULIC TANK COVER 1000116243 45
ISOLATION MATS 1000151766 47
TOOL CASE 1000116244 49
BOOM 1000116246 51
DIPPER ARM 1000116247 53
CONNECTING LINK 1000116248 56
CAB MOUNTING 1000116249 58
CAB 1000116253 – CAB SN 45764 AND UP 60
CAB 1000116769 – CAB SN 45763 AND BEFORE 63
CAB 1000116256 66
CAB (CONT.) 1000116261 – SN AB01951 AND UP 68
CAB (CONT.) 1000116259 – SN AB01950 AND BEFORE 70
CAB INTERIOR COVER TRIM 1000116277 – SN AB01951 AND UP 72
CAB INTERIOR COVER TRIM 1000116276 – SN AB01950 AND BEFORE 74
MAIN WIRING HARNESS 1000116263 76
FRONT WINDOW 1000116265 78
CAB WINDOWS 1000116268 & 1000116269 80
CAB SLIDING WINDOW 1000116271 82
CAB DOOR 1000116274 – SN AB01951 AND UP 84
CAB DOOR 1000116273 – SN AB01950 AND BEFORE 86
ROTATING BEACON (OPTION) 1000144744 88
HEATER 1000116280 90
OPERATOR’S SEAT 1000116283 – SN AB01951 AND UP 92
OPERATOR’S SEAT 1000116282 – SN AB01950 AND BEFORE 95
BLOWER 1000151765 98
BLOWER MOUNTING KIT 1000116284 100
DIESEL ENGINE 1000155191 102
ENGINE MOUNTS 1000116296 104
CYLINDER HEAD 1000155192 106
CYLINDER BLOCK 1000152075 108
SEAL CRANKSHAFT 1000152134 110
OIL PAN 1000152133 112
CAMSHAFT 1000152131 114
CRANKSHAFT & PISTONS 1000146560 116
OIL LUBRICATION SYSTEM 1000152098 118
COOLING SYSTEM 1000152155 120
FUEL INJECTION SYSTEM 1000155193 122
FUEL TANK 1000116288 124
FUEL SYSTEM 1000116293 126
THROTTLE ASSEMBLY 1000116295 128
COOLING SYSTEM 1000116298 130
AIR INTAKE SYSTEM 1000116299 133
EXHAUST SYSTEM 1000116301 135
HYDRAULIC PUMP DRIVE 1000116303 137
HYDRAULIC TANK 1000116305 139
OIL COOLER 1000116307 142
DRIVE MOTOR 1000116308 144
SWIVEL JOINT 1000116309 & 1000116310 146
HYDRAULIC PUMP EXTERNAL PARTS 1000116311 148
HYDRAULIC PUMP INTERNAL PARTS 1000174771 150
TURNTABLE DRIVE UNIT 1000116313 – SN AB01533 AND UP 152
SWIVEL DRIVE 1000116312 – SN AB01532 AND BEFORE 154
VALVE BLOCK 1 1000116315 156
VALVE BLOCK 2 1000116317 158
PILOT OIL SUPPLY UNIT 1000116318 160
VALVE BLOCK 1000116858 162
MANIFOLD BLOCK 1000116331 164
REVERSING VALVE 1000116332 166
HAND LEVERS 1000116334 168
DOZER BLADE VALVE 1000116337 – SN AB01940 AND UP 170
DOZER BLADE VALVE 1000116335 – SN AB01939 AND BEFORE 172
PILOT VALVE TRAVEL 1000116339 174
AUXILIARY HYDRAULICS PILOT VALVE 1000116872 176
4/3 VALVE (OPTION) 1000116341 – SN AB00960 AND UP 178
SOLENOID VALVE (OPTION) 1000117651 – SN AB00959 AND BEFORE 180
ISO/SAE PATTERN VALVE (OPTION) 1000116342 182
BOOM CYLINDER 1000116344 – SN AB01490 AND UP 184
BOOM CYLINDER 10006343 – SN AB01489 AND BEFORE 186
DIPPER ARM CYLINDER 1000116346 – SN AB01490 AND UP 188
DIPPER ARM CYLINDER 1000116345 – SN AB01489 AND BEFORE 190
BUCKET CYLINDER 1000116347 192
SWIVEL CYLINDER 1000116349 194
DOZER BLADE CYLINDER 1000116360 196
HYDRAULIC PUMP HOSE INSTALLATION 1000116362 198
OIL COOLER HOSE INSTALLATION 1000116363 200
TURNTABLE DRIVE UNIT HOSE INSTALLATION 1000116365 – SN AB01533 AND UP 202
TURNTABLE DRIVE UNIT HOSE INSTALLATION 1000116364 – SN AB01532 AND BEFORE 204
TRAVEL MOTOR HOSE INSTALLATION 1000116366 206
VALVE HOSE INSTALLATION 1000116370 – SN AB01533 AND UP 208
VALVE HOSE INSTALLATION 1000116369 – SN AB01532 AND BEFORE 210
PILOT OIL SUPPLY HOSE INSTALLATION 1000116371 212
SWIVEL CYLINDER HOSE INSTALLATION 1000116372 214
DOZER BLADE CYLINDER HOSE INSTALLATION 1000116373 216
BOOM HOSE INSTALLATION 1000116375 218
HAND LEVERS HOSE INSTALLATION 1000116379 220
ISO/SAE VALVE HOSE INSTALLATION (OPTION) 1000116380 222
PILOT PRESSURE HOSE INSTALLATION 1000116383 224
ELECTRICAL AUXILIARY HOSE INSTALLATION (OPTION) 1000116384 226
ENGINE WIRE HARNESS 1000116390 228
RIGHT ARMREST WIRE HARNESS 1000116966 – (SN AB01951 AND UP) 230
RIGHT ARMREST WIRE HARNESS 1000116964 – (SN AB01950 AND BEFORE) 232
LEFT ARMREST WIRE HARNESS 1000116395 234
CHASSIS WIRE HARNESS 1000116396 236
RELAY BOX 1000116397 238
RELAY BOX INSTALLATION 1000116399 240
CHASSIS HEADLIGHT 1000116410 242
BOOM HEADLIGHT 1000116411 244
CAB HEADLIGHT (OPTION) 1000116413 246
BATTERY 1000116412 248
HORN 1000116414 250
TOOLS 1000116418 252
TORQUE SPECIFICATIONS 254