GEHL R135-GEN2 R135 GEN2(EU) R135 GEN2 X-SERIES Compact Skid Loader Parts Manual(50950497) – PDF

GEHL R135-GEN2 R135 GEN2(EU) R135 GEN2 X-SERIES Compact Skid Loader Parts Manual(50950497) - PDF DOWNLOAD

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GEHL R135-GEN2 R135 GEN2(EU) R135 GEN2 X-SERIES Compact Skid Loader Parts Manual(50950497) - PDF DOWNLOAD

Introduction

• For your safety and continued proper operation, use only genuine XPRT® Genuine Parts. When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The model and serial number decal for this unit are located on the left chassis upright.
• Manitou Americas reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units. Replacement batteries are not provided by Manitou Americas. Battery specifi cations are listed in the Electrical section where the battery is shown. ALL REPLACEMENT BATTERIES MUST BE PURCHASED LOCALLY.

How to Use This Manual

• “Right” and “Left” are determined from a position sitting on the seat and facing forward. Unless otherwise indicated, all parts page graphics are shown as viewed from the front left. If the view is from a different perspective, a directional arrow on the lower left corner will identify the front of the machine.
• Items shown in the parts list that do not have part numbers are shown for reference purposes only and are NOT available for purchase. Dimensions are in inches unless otherwise specifi ed. Refer to the abbreviations table to the right for various fastener descriptions.
• Standard hardware torque values are provided at the end of this manual. For parts requiring non-standard torque values, the correct torque value will appear on the parts page graphic or parts list next to the corresponding item number.

Schematics
Hydraulic and electrical schematics are located in the operator’s manual and service manual
TABLE OF CONTENTS:

GEHL R135-GEN2 R135 GEN2(EU) R135 GEN2 X-SERIES Compact Skid Loader Parts Manual(50950497) - PDF DOWNLOAD

SERVICE PARTS AND FILTERS...................................... 7
Filters, Belts, and Service Parts.......................... 7
Fluid Analysis Kits........................................ 9
Fluids and Lubricants...................................... 11
Specialty Tools............................................ 13
Paint - Gehl............................................... 15
Deutsch Connector HDP Repair Kit........................... 17
DECALS......................................................... 19
Decals/Common/Domestic..................................... 19
Decals / Completing / EU / ROW............................. 21
Decals / Common / Domestic Gehl............................ 23
Decals / Common / Domestic Gehl............................ 25
Decals R135 Gehl EU / ROW (1 of 2)......................... 27
Decals R135 Gehl EU / ROW (2 of 2)......................... 29
CAB............................................................ 31
ROPS Group (Page 1 of 2)................................... 31
ROPS Group (Page 2 of 2)................................... 33
Single-Point Lift.......................................... 35
Four-Point Lift............................................ 37
DOORS...................................................... 39
Door Group - Standard Door (Option).................... 39
Door Components - Standard Door (Page 1 of 2)......... 41
Door Components - Standard Door (Page 2 of 2).......... 43
Door Group - Impact Door (Option)..................... 45
Door Components - Impact Door (Page 1 of 2)........... 47
Door Components - Impact Door (Page 2 of 2)........... 49
WINDOWS.................................................... 52
Rear Window w/Wiper (Option)........................... 52
Side Window (Early Series)............................. 55
Washer Bottle - Single-Pump............................ 57
Washer Bottle - Double-Pump............................ 59
INTERIOR................................................... 61
Covers (No Heater or HVAC)............................. 61
Seat (Standard)........................................ 63
Seat (Mechanical and Air Suspension)................... 65
Seat Belt.............................................. 67
Restraint Bar.......................................... 69
Rear View Mirror....................................... 71
HVAC....................................................... 73
Heater Group........................................... 73
Heater Assembly Components............................. 76
HVAC Group (Page 1 of 3)............................... 79
HVAC Group (Page 2 of 3)............................... 82
HVAC Group (Page 3 of 3)............................... 85
HVAC Assembly Components............................... 87
A/C Compressor Group (DPF Engine)...................... 89
A/C Compressor Group (Non-DPF Engine).................. 91
CONTROLS....................................................... 93
Foot Throttle Group (Electronic)........................... 93
Foot Throttle Kit.......................................... 95
Foot Throttle Group (Mechanical)........................... 97
Hand Throttle (Mechanical - Non-DPF Engine)................ 99
Joystick/Lift-Tilt/Right-Side..............................101
Joystick/Lift-Tilt/Circuit.................................103
Joystick Group/Interior Covers.............................105
Joystick/Drive/Left-Side...................................107
Joystick/Drive/Circuit.....................................109
Hand Foot/Servo/Left-Side..................................111
Hand Foot/Servo/Right-Side.................................114
Hand Foot/Servo/Foot Controls..............................118
Hand Foot/Servo/Hand Foot Covers...........................121
T-Bar Control/Left Side....................................123
T-Bar Control/Right Side...................................126
T-Bar Control/Interior Covers..............................129
CHASSIS........................................................131
Chassis....................................................131
Engine Cover and Rear Door (Late Series)...................133
Engine Cover and Rear Door (Early Series)..................135
Sound Suppression..........................................138
Bumper/Counterweight.......................................141
Fenders....................................................143
LIFT ARM.......................................................145
Lift Arm...................................................145
Attachment Bracket (Standard)..............................147
Attachment Bracket Acuator (Standard)......................149
Attachment Bracket Power-A-Tach............................151
Power-A-Tach Hydraulic Circuit.............................153
Power-A-Tach Lift Arm Tubes................................155
ENGINE.........................................................157
Engine, Mounts, and Flex Plate (DPF Engine)................157
External Components (DPF Engine)...........................159
Fuel Circuit and Fan Guard (DPF Engine)....................162
Engine, Mounts, and Flex Plate (Non-DPF Engine)............165
External Components (Non-DPF Engine).......................167
Exhaust Group (Non-DPF)....................................169
Fan Shroud and Mount (Non-DPF Engine)......................171
Fuel Circuit and Air Intake Hose Group (Non-DPF Engine)....173
Air Intake Group...........................................175
Air Intake Precleaner (Option).............................177
Radiator/Cooler Group......................................179
Block Heater...............................................181
HYDRAULICS.....................................................183
Hydraulic / Auxiliary......................................183
Chassis / Servo (1 of 2)...................................185
Chassis / Servo (2 of 2)...................................188
Chassis / Pilot (1 of 2)...................................191
Chassis / Pilot (2 of 2)...................................193
Auxiliary / Pilot..........................................195
Hydraglide™ Group (Late Series)............................197
Hydraglide™ Group (Early Series)...........................199
Self Level Circuit.........................................201
No Self Level Tubes........................................203
No Power-A-Tach Tubes......................................205
LIFT ARM HYDRAULICS........................................207
Lift Arm Tilt Group....................................207
Lift Arm Lift/Auxiliary Group..........................209
COMPONENTS.................................................211
Hydraulic Filter Assembly..............................211
Self-Leveling Valve w/ Bypass (PN 271958)..............213
Hydraglide Manifold (PN 184363)........................215
Power-A-Tach Valve (PN 50303702).......................217
Brake Return Manifold (PN 50301721)....................219
Brake Return Manifold (PN 50326842)....................221
Joystick Supply Valve (PN 50305164)....................223
3-Spool Control Valve (PN 50324645)....................225
Drive Pump (PN 50326120)...............................227
50324688 - Variable Tandem Pump (1 of 6)...............229
50324688 - Variable Tandem Pump (2 of 6)...............231
50324688 - Variable Tandem Pump (3 of 6)...............233
50324688 - Variable Tandem Pump (4 of 6)...............235
50324688 - Variable Tandem Pump (5 of 6)...............237
50324688 - Variable Tandem Pump (6 of 6)...............240
Gear Pump (PN 50324575)................................243
CYLINDERS..................................................245
Tilt Cylinder (PN 50329628)............................245
Lift Cylinder (PN 50329921)............................247
Lift Cylinder (PN 50352707)............................249
Power-A-Tach Cylinder (PN 50353084)....................251
ELECTRICAL.....................................................253
ROPS Electrical Group......................................253
HVAC and Door Group........................................255
Chassis Electrical Group...................................257
Battery Disconnect.........................................259
Engine Electrical Group (DPF Engine).......................261
Engine Electrical Group (Non-DPF Engine)...................263
Fuses/Relays - Chassis Harness (DPF Engines)...............265
Fuses/Relays - Non-DPF Engines.............................267
Fuses/Relays - AC Harness..................................269
Beacon.....................................................271
Backup/Rear Camera (Option)................................273
Lighting - LED (Option)....................................275
Lighting - Dual Flashers (Option)..........................277
Global Positioning System (GPS) - (Option).................279
Easy Manager w/Keyboard (Option)...........................281
Easy Manager (Option)......................................283
Bluetooth Radio Group......................................285
DRIVETRAIN.....................................................287
Hydrostatic W/Drive Motor/Servo/T-Bar (1 of 2).............287
Hydostatic W/Drive Motor/Servo/T-Bar (2 of 2)..............289
Hydraulic/W/Drive Motors/Servo/H-F (1 of 2)................291
Hydraulic/W/Drive Motors/Servo/H-F (2 of 2)................293
Hydrostatic W/Drive Motors/Pilot...........................295
Assembly / Wheel Drive.....................................297
Assembly Axles.............................................299
Appendix A:Pages Index.........................................301
Appendix B:Parts Index.........................................303