Gehl R165 R165 (EU) R165 XSeries Skid-Steer Loader Parts Manual 50940342 – PDF DOWNLOAD

Gehl R165 R165 (EU) R165 XSeries Skid-Steer Loader Parts Manual 50940342 – PDF DOWNLOAD

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Gehl R165 R165 (EU) R165 XSeries Skid-Steer Loader Parts Manual 50940342 – PDF DOWNLOAD

Language : English
Pages : 308
Downloadable : Yes
File Type : PDF
Size: 38.1 MB

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Gehl R165 R165 (EU) R165 XSeries Skid-Steer Loader Parts Manual 50940342 – PDF DOWNLOAD

INTRODUCTION :

For your safety and continued proper operation, use only genuine GEHL® service parts. When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The model and serial number decal for this unit isl ocated on the left chassis upright.

• “Right” and “Left” are determined from a position sitting on the seat and facing forward. Manitou Americas reserves the right to make changes or improvements in the design or construction of any part of the unit withou incurring the obligation to install such changes on any previously delivered units.contact your dealer for replacement tire information. Refer to the abbreviations table located on this page for the various fastener descriptions.
• Standard attaching hardware torque values are also provided on the inside back cover. If a part requires lubrication or a non-standard torque value, it will be specified behind the part number description in parenthesis. Items shown in the parts list that do not have part numbers are shown for reference purposes only and are NOT available for purchase.
• Dimensions are in inches unless otherwise specified. The directional arrows shown on many of the parts page graphics point to the front, as determined by sitting in the operator’s seat and facing straight ahead. These directional arrows are added to aid in understanding the orientation of the various assemblies relative to the front of the machine.

TABLE OF CONTENTS:

Gehl R165 R165 (EU) R165 XSeries Skid-Steer Loader Parts Manual 50940342 – PDF DOWNLOAD

Introduction………………………………………….. i
Table of Contents………………………………….. I
Special Tools, Paint, Analysis Kits…………..1
Chassis …………………………………………………2
Chassis ……………………………………………2
Fenders……………………………………………4
Wide Fenders …………………………………..6
Bumper & Counterweight………………….8
Grille and Covers ……………………………10
Sound Suppression (SN 197922 and
After)…………………………………………..12
Sound Suppression (SN 197921 and
Before)………………………………………..14
Wheel Drives …………………………………16
Wheels & Tires ………………………………18
Lift Arm ……………………………………………..20
Lift Arm (SN 200101 and After) ………20
Lift Arm ……………………………………………..22
Lift Arm (SN 200100 and Before)…….22
ROPS/FOPS………………………………………..24
ROPS/FOPS Assembly……………………24
Side Windows (option) ……………………26
Glass Door (option) ………………………..28
Glass Door Components ………………….30
Impact Door (Option) ……………………..32
Impact Door Components………………..34
Single Pump Washer Bottle (option) …36
Double Pump Washer Bottle
(option)………………………………………..38
Rear Wiper – (option) (SN 198125 and
After) ………………………………………….40
Rear Wiper – (option) (SN 198124 and
Before)………………………………………..42
Heater Components (option) –
(SN 197922 and After) ………………….44
Heater Components (option) –
(SN 197921 and Before) ………………..46
Heater Assy – 50302656………………….48
Air Conditioning (option)
(page 1 of 2)…………………………………50
Air Conditioning (option)
(page 2 of 2)…………………………………52
HVAC Assy – 50311002 …………………54
Air Conditioning/Tier 4 Engine
Compartment (option) …………………..56
Restraint Bar ………………………………….58
Non-Suspension Seat ………………………60
Mechanical & Air Suspension Seats….62
Seat Belt Options ……………………………64
Three-Point Restraint Options ………….66
Controls………………………………………………68
T-Bar Controls (1 of 2) ……………………68
T-Bar Controls (2 of 2) ……………………70
T-Bar Controls, Hi-Flow Aux.
(1 of 2) ………………………………………..72
T-Bar Controls, Hi-Flow Aux.
(2 of 2) ………………………………………..74
Foot Throttle – Electrical………………….76
Hand-Foot Controls (1 of 2) …………….78
Hand-Foot Controls (2 of 2) …………….80
Hand-Foot Controls, Hi-Flow Aux.
(1 of 2) ………………………………………..82
Hand-Foot Controls, Hi-Flow Aux.
(2 of 2) ………………………………………..84
Joystick Controls (1 of 2)…………………86
Joystick Controls (2 of 2)…………………88
Solenoid Valve 50305164………………..90
Engine ………………………………………………..92
Engine – R165, R165 (EU) (T4) (SN
197922 and After) ………………………..92
Engine ………………………………………………..94
Engine – R165, R165 (EU) (T4) (SN
197921 and Before) ………………………94
Engine – R165 X-Series (IT4)…………..96
Intake ……………………………………………98
Radiator – Cooler – R165 X-Series (IT4);
(EU-T4 SN 197922 and After)……..100
Radiator – Cooler – R165, R165 (EU)
(T4) (SN 197921 and Before)……….102
Block Heater (option) ……………………104
Electrical …………………………………………..106
Chassis Electrical (SN 198125 and
After)…………………………………………106
Electrical …………………………………………..108
Chassis Electrical (SN 198124 and
Before) ………………………………………108
Fuses – Relays ………………………………110
Engine Electrical – R165, R165 (EU)
(T4) …………………………………………..112
Engine Electrical – R165 X-Series
(IT4) ………………………………………….114
Battery Neg. (-) Cable / Master
Disconnect …………………………………116
ROPS Electrical …………………………..118
50940342/E1219 II Printed in U.S.A.
TABLE OF CONTENTS
Heater – Door – Wiper Electrical……..120
14-Pin Connector (option) ……………..122
Bluetooth Radio Kit (Option) …………124
AM/FM Radio (option)………………….126
Road Lights (option)……………………..128
Rotating Beacon (Option)………………130
Dual Flashers (Option)…………………..132
Backup Alarm (Option) …………………134
Backup Camera (Option) ……………….136
Hydraulics…………………………………………138
Hydrostatics w/ Drive Motors
(1-Speed, T-B/H-F Controls)………..138
One Speed Drive Motors 50303002 ..140
Hydrostatic Brake Release – 1-Speed
T-B/H-F Controls (Option)…………..142
Hydrostatics w/ Drive Motors (2-Speed,
T-B/H-F Controls) ………………………144
Hydrostatics w/ Drive Motors, Hi-Flow
Aux. (2-Sp., T-B/H-F Controls) ……146
Solenoid Valve 184102………………….148
Tandem Pump 186913 / Engine End
186916 ………………………………………150
Tandem Pump 186913 / Gear Pump
End 186912 ………………………………..152
Two-Speed Drive Motors 193672-
193673 ………………………………………154
Hydrostatic Brake Release – 2-Speed
T-B/H-F Controls (Option)…………..156
Hydrostatics w/ Drive Motors (1-Speed
Joystick controls)………………………..158
Hydrostat. w/ Drive Motors, Hi-Flow
Aux. (1-Sp. Joystick controls) ………160
Hydrostatic Brake Release – 1-Speed
Joystick Controls (Option) …………..162
Hydrostatics w/ Drive Motors (2-Speed
Joystick Controls)……………………….164
Hydrostat. w/ Drive Motors, Hi-Flow
Aux. (2-Sp. Joystick Controls) ……..166
Hydrostatic Brake Release – 2-Speed
Joystick Controls (Option) …………..168
Tandem Drive Pump 50351006………170
Manifold Valve 183978 …………………172
Chassis Hydraulics………………………..174
Hydraulic Filter…………………………….176
Lift Arm Hydraulics………………………178
Lift Cylinder ………………………………..180
Tilt Cylinder…………………………………182
Coupler Block ………………………………184
Lift Arm Hydraulics/Hi-Flow
Auxiliary ……………………………………186
Auxiliary Hydraulics (T-B/H-F
Controls) (SN 198125 and After) ….188
3 Spool Control Valve (T-B/H-F
Controls) ……………………………………190
Auxiliary Hydraulics (T-B/H-F Controls)
(SN 198124 and Before)………………192
Gear Pump (T-B/H-F Controls)………194
3-Spool Control Valve (T-B/H-F
Controls) ……………………………………196
Auxiliary Hydraulics, Hi-Flow Aux.
(T-B/H-F Controls) ……………………..198
4 Spool Control Valve, Hi Flow Aux.
(T-B/H-F Controls) ……………………..200
Gear Pump, Hi Flow Aux. ……………..202
Auxiliary Hydraulics (Joystick Controls)
(SN 198125 and After) ………………..204
Control Valve (Joystick Controls) …..206
Auxiliary Hydraulics (Joystick Controls)
(SN 198124 and Before)………………208
Gear Pump (Joystick Controls)……….210
Control Valve (Joystick Controls) …..212
Auxiliary Hydraulics, Hi-Flow Aux.
(Joystick Controls) ……………………..214
4 Spool Control Valve, Hi-Flow Aux.
(Joystick Control) ……………………….216
GEAR PUMP (Hi-Flow Auxiliary) …218
Hydraulics, Self-Leveling (T-B/H-F
Controls)……………………………………220
Hydraulics, Self-Leveling (Joystick
Controls)……………………………………222
Self-Level Valve …………………………..224
Solenoid Valve 184101
…………………………………………………226
Hydraulics, No Self-Leveling
(T-B/H-F Controls) ……………………..228
Hydraulics, No Self-Leveling
(Joystick Controls)………………………230
Hydraulics, Hydraglide – No
Hydraglide …………………………………232
Manifold Assy 184363…………………..234
Hydraulics, No Power-A-Tach ……….236
Hydraulics Tank Line, Hi-Flow
Auxiliary Hydraulics……………………238
Power-A-Tach Hydraulics ……………..240
Power-A-Tach Valve …………………….242
Printed in U.S.A. III 50940342/E1219
TABLE OF CONTENTS
Power-A-Tach Hydraulics, Hi-Flow
Aux. (T-B/H-F Controls) ……………..244
Power-A-Tach Hydraulics, Hi-Flow
Aux. (Joystick Controls) ………………246
Power-A-Tach Valve (50351381)……248
Power-A-Tach Valve …………………….250
Attachments ………………………………………252
All-Tach and Manual Actuator ……….252
Power-A-Tach Actuator (Later
Machines)…………………………………..254
Power-A-Tach Actuator (Early
Machines)…………………………………..256
Power-A-Tach Cylinder…………………258
Lift Kits…………………………………………….260
Single-Point Lift (Option)………………260
Four-Point Lift (Option) ………………..262
Notes ………………………………………………..264
…………………………………………………..264
Decals……………………………………………….265
Common Decals (1 of 2)………………..266
Common Decals (2 of 2)………………..268
ANSI-Style Decals………………………..270
ISO-Style (International) Decals …….272
Fittings / O-Rings / Seal Rings …………….274
…………………………………………………..274
…………………………………………………..274
Abbreviations and Descriptions for
Fittings ……………………………………………275
Notes ………………………………………………..276
Schematics ………………………………………..277
Hydraulic Schematic – T-Bar or Hand/
Foot Controls (Single Speed)………..277
Hydraulic Schematic – T-Bar or Hand/
Foot Controls (Single Speed) with
Power-A-Tach, Hydraglide and
Self-Level…………………………………..278
Hydraulic Schematic – T-Bar or Hand/
Foot Controls (Two Speed)…………..279
Hydraulic Schematic – T-Bar or
Hand/Foot Controls (Two-Speed) with
Power-A-Tach, Hydraglide and
Self-Level…………………………………..280
Hydraulic Schematic – Joystick Controls
(Single Speed) ……………………………281
Hydraulic Schematic – Joystick Controls
(Single Speed) with Power-A-Tach,
Hydraglide and Self-Level …………..282
Hydraulic Schematic – Joystick
Controls (Two-Speed)………………….283
Hydraulic Schematic – Joystick (Two-
Speed) with Power-A-Tach,
Hydraglide and Self-Level……………284
Electrical Schematic – Chassis
(1 of 2) ………………………………………285
Electrical Schematic – Chassis
(2 of 2) ………………………………………286
Electrical Schematic – ROPS
(1 of 3) ………………………………………287
Electrical Schematic – ROPS
(2 of 3) ………………………………………288
Electrical Schematic – ROPS
(3 of 3) ………………………………………289
Electrical Schematic – Engine
(Tier 4) ………………………………………290
Electrical Schematic – Engine (Interim
Tier 4) ……………………………………….291
Electrical Schematic – Road Lights …292
Electrical Schematic – HVAC…………293
Notes …………………………………………..294