Gehl RS6 RS8 Telescopic Handler Parts Manual(913217) – PDF DOWNLOAD

Gehl RS6 RS8  Telescopic Handler Parts Manual(913217) – PDF DOWNLOAD

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Gehl RS6 RS8  Telescopic Handler Parts Manual(913217) – PDF DOWNLOAD

Introduction

• This parts manual identifies both standard and optional features for this model. Depending on the features of your machine, some of the items identified in the parts lists may, or may not be included with the machine.
• The Table of Contents pages list the page locations of various component groups on the machine. When ordering service parts, specify the part number, full description, quantity required, and the unit model and serial number. Model and serial numbers for this unit are stamped on a plate located inside the operator’s station. ‘
• The serial number is also stamped on the top front of the frame. The following reference shows the breakdown of the serial number:
• “Right” and “left” are determined from a position standing behind the unit and facing the direction of travel. GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered.
• Grease fittings and common attaching hardware, such as cotter pins, set screws, woodruff keys, screws and nuts are included in the parts list, indented below the part they are associated with, but NOT illustrated, except where a particular routing or special fastening arrangement must be maintained.
• The hardware listed is for mounting purposes and is NOT included when the part is ordered for replacement. Standard attaching hardware torque values are provided on the inside back cover. Unless otherwise specified, all capscrews are Grade 5, cadmium or zinc plated; hexagon nuts for Grade 5 capscrews or bolts are Grade 5.

TABLE OF CONTENTS:

Gehl RS6 RS8  Telescopic Handler Parts Manual(913217) – PDF DOWNLOAD

Introduction……………………………………………………….. 9
Introduction……………………………………………………. 9
Filter Reference………………………………………………… 10
Decals…………………………………………………………….. 11
Decals Information………………………………………………. 11
DECAL LOCATIONS – FRAME AND BOOM RS8-44…………………………… 12
DECAL LOCATIONS – FRAME AND BOOM RS8-42……………………………. 14
DECAL LOCATIONS – FRAME AND BOOM RS6-42…………………………… 16
DECAL LOCATIONS – FRAME AND BOOM RS8-44……………………………. 18
DECAL LOCATIONS – FRAME AND BOOM RS8-42……………………………. 20
DECAL LOCATIONS – FRAME AND BOOM RS6-42……………………………. 22
Decal Locations‐Cab (RS8-44)……………………………………… 24
Decal Locations‐Cab (RS8-42)……………………………………… 26
Decal Locations‐Cab (RS6-42)……………………………………… 28
Decal Locations – PWP Equipped Units (RS8-44)………………………. 30
Decal Locations – PWP Equipped Units (RS8-42)………………………. 32
Decal Locations – PWP Equipped Units (RS6-42)………………………. 34
Cab……………………………………………………………….. 36
Standard_Cab_and_Covers………………………………………….. 36
Front and Rear Window – Enclosed Cab………………………………. 39
Wipers – Front and Top (with Enclosed Cab)…………………………. 41
Top and Left Window……………………………………………… 44
Cab Door……………………………………………………….. 46
Instrument Panel_Switches_Fuses_and_Electrical……………………… 48
FUSE AND RELAY REFERENCE…………………………………………. 51
Front and Rear Lights……………………………………………. 52
Heater (Option)…………………………………………………. 55
Heater Circuit (Option)………………………………………….. 57
Steering Column and Shifter Group…………………………………. 59
Seat…………………………………………………………… 61
Tri-Function Option Cab Components………………………………… 63
Brake Valve Group (Early Models)………………………………….. 65
Brake Valve Group (Later Models)………………………………….. 67
Brake and Accelerator Pedals……………………………………… 69
Cab Mounts……………………………………………………… 73
Chassis, Covers, and Tanks…………………………………………… 75
Outrigger (Option)………………………………………………. 75
HOSE LOCATOR……………………………………………………. 77
Frame Level Cylinder Group……………………………………….. 78
HOSE LOCATOR……………………………………………………. 80
Frame Stabilizing Cylinder Group………………………………….. 81
HOSE LOCATOR……………………………………………………. 83
Chassis Hoods, Covers, and Frame………………………………….. 84
Fuel Tank / Battery Group………………………………………… 88
Hydraulic Tank Group…………………………………………….. 91
HOSE LOCATOR……………………………………………………. 94
PWP (Personnel Work Platform)………………………………………… 95
Personnel Work Platform Group…………………………………….. 95
Personnel Work Platform Group…………………………………….. 97
Radio Remote (Option) – Transmitter and Receiver – (Late Style)………. 99
Radio Remote (Option) – Transmitter and Receiver – (Early Style)………101
Engine……………………………………………………………..103
Engine – External Components………………………………………103
Air Intake Group (Early)………………………………………….107
Air Intake Group (Later)………………………………………….109
Exhaust Group……………………………………………………111
Radiator / Coolers Group………………………………………….113
HOSE LOCATOR…………………………………………………….115
Transmission………………………………………………………..116
External Components and Driveshafts………………………………..116
HOSE LOCATOR…………………………………………………….118
Converter Housing Group…………………………………………..119
Case and Plate Group……………………………………………..121
Torque Converter Group……………………………………………123
Gear Group………………………………………………………125
Pump Drive Group…………………………………………………127
Charge Pump Group………………………………………………..129
Reverse Idler Group………………………………………………131
Forward and Reverse Group…………………………………………133
Third Shaft Group………………………………………………..135
First and Second Shaft Group………………………………………137
Output Shaft Group……………………………………………….139
Control Group……………………………………………………141
Drive Plate Group………………………………………………..143
Modulation Valve Group……………………………………………145
Axles………………………………………………………………147
External Components………………………………………………147
Brake and Steering Lines Group…………………………………….149
Steering and Center Housing / Front and Rear Axle……………………151
Differential / Front and Rear Axle…………………………………153
Outer End / Front and Rear Axle……………………………………155
Brakes – Front Axle………………………………………………158
Brakes – Rear Axle……………………………………………….160
Boom Components……………………………………………………..162
Outer Boom – Front Section………………………………………..162
Outer Boom – Rear Section…………………………………………164
Outer Boom – Side Cover…………………………………………..166
Intermediate Boom – Front Section………………………………….168
Intermediate Boom – Rear Section…………………………………..170
Intermediate Boom – Hose Tray Group………………………………..172
Intermediate Boom – Chain Group……………………………………174
Inner Boom – Front Section………………………………………..176
Inner Boom – Rear Section…………………………………………178
Dynattach Assembly………………………………………………180
Boom Hydraulics……………………………………………………..182
Extend Cylinder Group…………………………………………….182
HOSE LOCATOR…………………………………………………….184
Tilt Cylinder Group………………………………………………185
HOSE LOCATOR…………………………………………………….187
Slave Cylinder Group……………………………………………..188
HOSE LOCATOR…………………………………………………….190
Lift Cylinder Group………………………………………………191
HOSE LOCATOR…………………………………………………….193
Auxiliary Hydraulics Group………………………………………..194
Attachments…………………………………………………………196
Carriage Forks…………………………………………………..196
Standard Carriage………………………………………………..198
Fork Shift Carriage………………………………………………200
Rotating Carriage………………………………………………..202
Rotating Carriage………………………………………………..204
Swing Carriage…………………………………………………..206
180º Swing Carriage………………………………………………208
180º Swing Platform………………………………………………210
Dynattach Log/Pipe Carriage……………………………………….212
Truss Booms and Winch…………………………………………….214
Bucket Attachment………………………………………………..216
Work Platform – Early Style……………………………………….218
Work Platform – Late Style………………………………………..220
Hydraulics………………………………………………………….222
Hydraulic Pump Group……………………………………………..222
HOSE LOCATOR…………………………………………………….224
Steer Motor and Valve Group……………………………………….225
Main Valve Group…………………………………………………227
Main Valve – Controls…………………………………………….230
Main Valve – Tri-Function Control………………………………….232
Main Valve – Tri-Function Control – w/Auxiliary Hydraulics……………234
Main Valve – Tri-Function Control and PWP…………………………..236
Main Valve – Tri-Function Control – w/Auxiliary Hydraulics and PWP…….238
Main Valve – Controls – Radio Remote Option…………………………240
Controls – No Options…………………………………………….242
Controls – Auxiliary Hydraulic Option………………………………244
Controls – Outrigger Option……………………………………….246
Controls – All Options……………………………………………248
Controls – PWP Option Only………………………………………..250
Controls – PWP and Outrigger Options……………………………….252
Controls – PWP and Aux. Hydraulic Option……………………………254
Controls – All Options with PWP……………………………………256
Controls – PWP Only – Radio Remote (Option)…………………………258
HOSE LOCATOR…………………………………………………….260
Controls – PWP and Outriggers w/ Radio Remote (Option)……………….261
HOSE LOCATOR…………………………………………………….263
Controls – PWP and Aux. Hydraulic w/ Radio Remote (Option)……………264
HOSE LOCATOR…………………………………………………….266
Controls – All Options with PWP and Radio Remote…………………….267
HOSE LOCATOR…………………………………………………….269
Tri-Function Control – No Options………………………………….270
Tri-Function Control – Outrigger (Option)…………………………..272
Tri-Function Control – PWP (Option)………………………………..274
Tri-Function Control – PWP and Outriggers (Option)…………………..276
Tri-Function Control – PWP Only – Radio Remote (Option)………………278
HOSE LOCATOR…………………………………………………….280
Tri-Function – PWP/Outriggers – Radio Remote (Option)………………..281
HOSE LOCATOR…………………………………………………….283
Outrigger Main Valve / Controller………………………………….284
HOSE LOCATOR…………………………………………………….287
Hydraulic Components…………………………………………………288
Frame Level CylinderCylinder is stamped with P/N 104379)……………..288
Frame Level Cylinder (Cylinder is stamped with P/N 102876)……………290
Stabilizing Cylinder(Cylinder is stamped with P/N 104380)…………….292
Stabilizing Cylinder(Cylinder is stamped with P/N 102247)…………….294
Lift Cylinder(Cylinder is stamped with P/N 104385)…………………..296
Lift Cylinder(Cylinder is stamped with P/N L66821)…………………..298
Boom Extend Cylinder(Cylinder is stamped with P/N 104383 or 104384)……300
Boom Extend Cylinder (Cylinder is stamped with P/N 102543 or 102544) ….302
Slave Cylinder(Cylinder is stamped with P/N 104382)………………….304
Slave Cylinder(Cylinder is stamped with P/N L69149)………………….306
Tilt Cylinder (Cylinder is stamped with P/N 104381)………………….308
Tilt Cylinder (Cylinder is stamped with P/N L69144) …………………310
Outrigger Cylinder(Cylinder is stamped with P/N 104386)………………312
Outrigger Cylinder(Cylinder is stamped with P/N L70616)………………314
Fork-Shift Cylinder………………………………………………316
Rotate Carriage Cylinder………………………………………….318
Swing Carriage Cylinder…………………………………………..320
Hydraulic Pump…………………………………………………..322
Master Cylinder Brake Valve……………………………………….324
Power Steer Motor………………………………………………..326
Steer Select Valve……………………………………………….328
Priority Valve…………………………………………………..330
Flow Divider…………………………………………………….332
Pilot Apply Valve – Tri-Function Controller (Option)…………………334
PWP Manifold…………………………………………………….336
Stabilizing Valve………………………………………………..338
Radio Remote Manifold (Option)…………………………………….340
Radio Remote Manifold (Option)…………………………………….342
Main Valve………………………………………………………344
Main Valve – Aux. Hydraulics Work Section…………………………..346
Outrigger Control Valve…………………………………………..348
Controller – Tilt / Frame Level……………………………………350
Controller – Lift / Extend………………………………………..352
Controller – Outrigger (Option)……………………………………354
Controller – Auxiliary Hydraulics / Level Valve(Tri-Function)…………356
Tri-Function Controller – (Option)…………………………………358
Steer Cylinder…………………………………………………..360
Reference…………………………………………………………..362
Torque Specifications…………………………………………….362