Gehl RT105, Mustang 1050RT Compact Track Loaders Service Manual 50950457 – PDF DOWNLOAD

Gehl RT105, Mustang 1050RT Compact Track Loaders Service Manual 50950457 – PDF DOWNLOAD

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Gehl RT105, Mustang 1050RT Compact Track Loaders Service Manual 50950457 – PDF DOWNLOAD

Language : English
Pages : 370
Downloadable : Yes
File Type : PDF
Size: 172 MB

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Gehl RT105, Mustang 1050RT Compact Track Loaders Service Manual 50950457 – PDF DOWNLOAD

INTRODUCTION :

Contents and Use of this Manual:

This Service Manual provides information about the safe and proper service of the machine. Major points of safe service are detailed in the Safety chapter of this manual. Some illustrations in this manual may show doors, guards and shields open or removed for illustrative purposes only.

• BE SURE all doors, guards and shields are in their proper operating positions BEFORE starting the engine to operate the machine. Because of ongoing product improvements, information included in this manual may not exactly match the machine. Manitou reserves the right to modify and improve products at any time without notice or obligation.
• The machine is provided from the factory with an Operator’s Manual. A storage container is provided behind the operator’s seat for storing the Operator’s Manual. After using the manual, return it to the storage container. The Operator’s Manual is considered a permanent part of the machine and should be with the machine at all times.
• Replace the Operator’s Manual promptly if it becomes damaged, lost or stolen. Follow the instructions in the Operator’s Manual Safety, Operation and Maintenance chapters concerning accident prevention regulations, safety and occupational regulations, and machine and traffic regulations. Manitou is not liable for damage resulting from the failure to follow these regulations.

TABLE OF CONTENTS:

Gehl RT105, Mustang 1050RT Compact Track Loaders Service Manual 50950457 – PDF DOWNLOAD

Introduction. 9
Contents and Use of this Manual. 9
Machine Orientation . 9
Machine Controls and Operation . 9
Component Identification. 10
Machine Model and Serial Number Locations. 11
Indicator and Operation Symbols. 13
Safety . 15
Safety Symbol and Signal Words . 15
Mandatory Safety Shutdown Procedure. 16
Before Starting . 16
During Operation . 18
Applications with Load-Handling Devices . 20
Parking the Machine. 21
Electrical Energy . 21
Maintenance and Service Safety Practices. 21
Battery Hazards. 24
Fire Hazards . 24
Additional Safety Equipment . 25
Crystalline Silica Exposure. 25
Transporting the Machine. 25
Lifting the Machine with a Crane. 26
Loading and Transporting the Machine . 26
Safety Decals and Locations. 26
Printed in U.S.A. 2 50950457/B0221
Lifting the Machine Using a Crane. 36
Loading and Transporting the Machine on a Transport Vehicle. 37
Lubrication. 39
Types of Lubricants. 39
Lubricant Capacities. 39
Lubrication Points. 40
Lubrication Schedule/Intervals. 41
Filter Table . 42
General Information. 43
Hydraulic Oil Reservoir. 44
Crankcase Oil. 45
Grease Fitting Locations. 46
Engine Cooling System 47
Maintenance.
Maintenance Schedule .
Engine Maintenance.
Engine Access Cover .
Engine Oil.
DPF Exhaust System Service.
Fuel System Maintenance.
Hydraulic System Maintenance .
Hydraulic Hose Maintenance.
Travel Motor Maintenance.
Tracks.
Electrical System .
Windshield Washer Reservoir.
Long-Term Storage.
Final Shutdown / Decommissioning.
Engine.
General Information.
Engine Access.
Engine Maintenance.
Engine Components.
Adjustments .
Engine Removal/Installation.
Radiator/Cooler Removal/Installation .
Air Filter Housing Removal/Installation .
Fan Shroud Removal/Installation.
Engine Fan Removal/Installation.
Starter Removal/Installation.
Battery Removal/Installation .
Troubleshooting Guide.
Engine Error Codes.
Hydrostatic System.
Introduction/General Information.
General Hydraulic Service Notes.
Hydraulic Oil Analysis.
Theory of Operation/How It Works .
Hydrostatic System Components.
Hydrostatic Pump Removal/Installation.
Hydrostatic Pump Drive Coupler Removal/Installation.
Bogie Wheels Removal/Installation.
Track Removal/Installation .
Track Tension Cylinder Removal/Installation .
Sprocket Removal/Installation.
Front Idler Wheel Removal/Installation.
Travel Drive Motors.
Tracks.
Troubleshooting .
Hydraulic System.
Introduction/General Information.
General Hydraulic Service Notes.
Hydraulic Oil Analysis.
Hydraulic System Components.
Main Pressure Test and Adjustment.
Gear Pump Removal/Installation.
Control Valve Removal/Installation.
Lift Solenoid Valve Removal/Installation.
Solenoid Valve Test.
Tilt Solenoid Valve Removal/Installation.
Brake Solenoid Valve Removal/Installation.
Tilt Cylinder Test .
Tilt Cylinder Removal/Installation.
Lift Cylinder Test .
Lift Cylinder Removal/Installation.
Self-Leveling Valve Test.
Self-Leveling Valve Removal/Installation.
Troubleshooting .
SCHEMATICS/WIRING DIAGRAMS – HYDROSTATIC/HYDRAULIC AND ELECTRICAL
Electrical Controls System
Electrical Control System General Information
Control Modules
CAN System Service/Computer Connection
Operation/Controller Area Network (CAN) Functional Organization CAN/Control System
Troubleshooting
Indicator Lamp Troubleshooting
Electrical System
Battery
Introduction
Components
Power DistributionControl Modules and Connectors.
Component Tests.
Light Bulb Replacement.
Cab .
Control Locations.
Components .
Control Adjustments.
ROPS/FOPS Cab .
Tilt ROPS/FOPS.
ROPS/FOPS/Cab Removal.
ROPS/FOPS Installation.
Restraint Bar Removal/Installation.
Hitch Removal/Installation.
Floor Plate Removal/Installation .
Crossmember Removal/Installation.
Pivot Tube Assembly Removal/Installation.
Pivot Tube Assembly Installation.
Lift/Tilt Control Removal/Installation .
Electronic Foot Throttle Removal/Installation.
Seat Removal/Installation.
Control Handle Removal/Installation.
Heater Removal/Installation.
Programmed Display Removal/Installation.
Operator Presence Switch Removal/Installation .
Restraint Bar Switch Removal/Installation.
Lift Arm
Introduction. 340
NOTES. 340
Lift Arm Components. 341
Lift Arm Adjustments. 343
Lift Arm Support. 343
Lift Arm Removal. 345
Lift Arm Installation. 348
Specifications . 352
Fluids/Lubricants Types and Capacities. 352
Dimensions. 353
Payloads/Capacities . 354
Weights. 354
Coolant Compound Table. 355
Track Drive. 355
Engine. 356
Hydraulic System. 357
Sound Power/Pressure Levels. 359
Vibration Levels. 359
Torque Specifications. 362