Gehl RT175 RT175 Gen:3 RT210 RT210 Gen:3 RT250 Gen:3 Compact Loader Operator’s Manual 50940411 PDF

Gehl RT175 RT175 Gen:3 RT210 RT210 Gen:3 RT250 Gen:3 Compact Track Loader Operator's Manual 50940411 - PDF DOWNLOAD

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Gehl RT175 RT175 Gen:3 RT210 RT210 Gen:3 RT250 Gen:3 Compact Track Loader Operator's Manual 50940411 - PDF DOWNLOAD

Language : English
Pages : 280
Downloadable : Yes
File Type : PDF
Size: 21.3 MB

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DESCRIPTION:

Gehl RT175 RT175 Gen:3 RT210 RT210 Gen:3 RT250 Gen:3 Compact Track Loader Operator's Manual 50940411 - PDF DOWNLOAD

RT175/RT175 Gen:3
Tier 4i Engines – Serial Numbers 10951 - 811000
Tier 4 Engines – Serial Numbers 811051 and Up
RT210/RT210 Gen:3
Tier 4i Engines – Serial Numbers 21201 - 921000
Tier 4 Engines – Serial Numbers 921651 and Up
RT250 Gen:3
Tier 4 Engines – Serial Numbers 70501 and Up

Introduction:Contents and Use of this Manual:

This Operator’s Manual provides information about the safe and proper operation and maintenance for the machine. Major points of safe operation and maintenance are detailed in the Safety chapter of this manual. This manual also includes general troubleshooting and specification information about the machine. Follow the instructions in the Operator’s Manual Safety, Operation and Maintenance chapters, concerning accident prevention regulations, safety and occupational regulations, and machine and traffic regulations. Manitou Americas is not liable for damage resulting from the failure to follow these regulations.

• It is the owner’s or employer’s responsibility to fully instruct each operator in the proper and safe operation and maintenance of the machine. A storage container is provided behind the operator's seat for storing the Operator’s Manual. After using the manual, return it to the storage container.
• This manual is considered a permanent part of the machine and should be with the machine at all times. If the machine is resold, include this operator’s manual as part of the sale. Replace this manual promptly if it becomes damaged, lost or stolen.
• Some illustrations in this manual may show doors, guards and shields open or removed for illustrative purposes only. BE SURE all doors, guards and shields are in their proper operating positions BEFORE starting the engine to operate the machine. Because of ongoing product improvements, information included in this manual may not exactly match the machine. Manitou Americas reserves the right to modify and improve products at any time without notice or obligation.

TABLE OF CONTENTS:

Gehl RT175 RT175 Gen:3 RT210 RT210 Gen:3 RT250 Gen:3 Compact Track Loader Operator's Manual 50940411 - PDF DOWNLOAD

Delivery Checklists.......................................................................................................................................i
Introduction..................................................................................................................................................9
Safety Symbol ......................................................................................................................................................... 9
Contents and Use of this Manual ............................................................................................................................ 9
Safety Symbol and Signal Words.......................................................................................................................... 10
Safety Alert Symbol ........................................................................................................................................ 10
Signal Words .................................................................................................................................................. 10
Machine Orientation .............................................................................................................................................. 10
Proper Machine Use.............................................................................................................................................. 10
Service and Registration ....................................................................................................................................... 11
Machine Model and Serial Numbers .............................................................................................................. 11
Component Serial Numbers ........................................................................................................................... 11
ROPS/FOPS Certification Label............................................................................................................................ 12
Component Identification....................................................................................................................................... 13
Fields of Application .............................................................................................................................................. 14
Using Attachments ................................................................................................................................................ 14
Vibration Information ............................................................................................................................................. 15
Vibration Measurement and Actions............................................................................................................... 15
Vibration Levels .............................................................................................................................................. 16
Fire Extinguisher ................................................................................................................................................... 16
Manufacturer Information ...................................................................................................................................... 16
Indicator and Operation Symbols.......................................................................................................................... 17
Safety..........................................................................................................................................................19
Safety Symbol and Signal Words.......................................................................................................................... 19
Safety Alert Symbol ........................................................................................................................................ 19
Signal Words .................................................................................................................................................. 19
Mandatory Safety Shutdown Procedure................................................................................................................ 20
Before Starting ...................................................................................................................................................... 20
During Operation ................................................................................................................................................... 21
Applications with Load-Handling Devices ............................................................................................................. 24
Parking the Machine.............................................................................................................................................. 25
Electrical Energy ................................................................................................................................................... 25
Maintenance and Service Safety Practices........................................................................................................... 25
Battery Hazards..................................................................................................................................................... 27
Fire Hazards.......................................................................................................................................................... 28
Additional Safety Equipment ................................................................................................................................. 28
Crystalline Silica Exposure.................................................................................................................................... 29
Transporting the Machine...................................................................................................................................... 29
Lifting the Machine with a Crane ........................................................................................................................... 29
Loading and Transporting the Machine................................................................................................................. 29
Safety Decals ........................................................................................................................................................ 30
New Decal Application.................................................................................................................................... 30
ANSI-Style Safety Decals...................................................................................................................................... 31
ISO-Style Safety Decals........................................................................................................................................ 33
Specifications ............................................................................................................................................35
Fluids/Lubricants Types and Capacities................................................................................................................ 35
Dimensions............................................................................................................................................................ 36
Payloads/Capacities.............................................................................................................................................. 38
Weights ................................................................................................................................................................. 39
Track Drive ............................................................................................................................................................ 39
Table of Contents
Table of Contents
50940411/I0120 2 Printed in U.S.A.
Coolant Compound Table......................................................................................................................................39
Engine....................................................................................................................................................................40
Hydraulic System...................................................................................................................................................41
General ...........................................................................................................................................................41
Drive Hydraulics..............................................................................................................................................42
Pumps.............................................................................................................................................................42
Cylinders .........................................................................................................................................................43
Forces and Cycle Times .................................................................................................................................43
Electrical System ...................................................................................................................................................44
Sound Power/Pressure Levels ..............................................................................................................................44
Vibration Levels .....................................................................................................................................................44
Features.................................................................................................................................................................45
Standard Features .................................................................................................................................................45
Optional Features ..................................................................................................................................................45
Common Materials and Densities..........................................................................................................................46
Controls......................................................................................................................................................47
Multi-Function Display ...........................................................................................................................................48
Switches/Indicators................................................................................................................................................49
Multi-Function Display Screens .............................................................................................................................50
Screen Access ................................................................................................................................................50
Status, Maintenance and Error Code Screens ...............................................................................................50
Configuration Screens ....................................................................................................................................52
Audible Alerts..................................................................................................................................................55
Control Joysticks....................................................................................................................................................55
Joystick Tilt Function ISO/D-H Control Patterns.......................................................................................55
Activating D-H Control Pattern Option ......................................................................................................55
Deactivating D-H Control Pattern Option..................................................................................................56
Left Joystick Functions....................................................................................................................................56
Right Joystick Functions .................................................................................................................................57
Joystick Buttons/Switch Functions..................................................................................................................57
Joystick Control Sensitivity .............................................................................................................................58
Configuring Control Sensitivity..................................................................................................................58
Straight Tracking Adjust.........................................................................................................................................59
Parking Brake/Work Hydraulics Lock-out ..............................................................................................................60
Cab Heat and Air Conditioning (Option) ................................................................................................................61
Operator’s Seat......................................................................................................................................................61
Seat Forward and Back Horizontal Adjustment ..............................................................................................62
Seat Height Vertical Height/Weight Suspension Adjustment..........................................................................62
Air Suspension .........................................................................................................................................62
Mechanical Suspension............................................................................................................................62
Seat Belt ................................................................................................................................................................62
Fastening/Unfastening the Seat Belt ..............................................................................................................62
Armrest/Joystick Console Adjustment ...................................................................................................................63
Throttle Controls ....................................................................................................................................................63
Travel Controls ......................................................................................................................................................64
Travel Speed Range Selection ..............................................................................................................................64
Activating Travel Speed Limit Option........................................................................................................64
Deactivating Travel Speed Limit Option ...................................................................................................65
Travel Speed Limit Option Operation .......................................................................................................66
Lift Arm Float Button ..............................................................................................................................................66
Hydraglide™ Button (Option).................................................................................................................................67
Work Lights............................................................................................................................................................67
Work Lights .....................................................................................................................................................67
Battery Disconnect Switch (Option) .......................................................................................................................68
Windshield Wipers/Washer....................................................................................................................................68
Wiper/Washer Control.....................................................................................................................................68
Washer Fluid Reservoir ..................................................................................................................................68
Table of Contents
Printed in U.S.A. 3 50940411/I0120
Rearview Camera (Option).................................................................................................................................... 69
Operation....................................................................................................................................................71
Operational Checks............................................................................................................................................... 71
Pre-Start Checks ............................................................................................................................................ 71
Checks During Operation ............................................................................................................................... 72
Parking Checks .............................................................................................................................................. 72
Before Operation ................................................................................................................................................... 73
Cab Entry and Exit.......................................................................................................................................... 73
Opening/Closing the Cab Door....................................................................................................................... 73
Cab Door Emergency Exit .............................................................................................................................. 74
Cab Door Removal......................................................................................................................................... 74
Fold-Up Door (Option) .................................................................................................................................... 74
Opening the Fold-Up Door from the Outside: .......................................................................................... 74
Closing the Fold-Up Door from the Outside: ............................................................................................ 74
Closing the Door from the Inside:............................................................................................................. 75
Opening the Door from the Inside:........................................................................................................... 75
Seat and Armrest/Joystick Console Adjustment............................................................................................. 75
Seat Belt ......................................................................................................................................................... 75
Parking Brake ................................................................................................................................................. 76
Disengage Parking Brake ........................................................................................................................ 76
Starting the Engine................................................................................................................................................ 77
Cold-Starting................................................................................................................................................... 78
After Starting................................................................................................................................................... 78
Warm Up ............................................................................................................................................................... 79
Run-In Period ........................................................................................................................................................ 79
Stopping the Engine .............................................................................................................................................. 79
Engine Stalling ...................................................................................................................................................... 80
Diesel Particulate Filter (DPF) Regeneration Procedures..................................................................................... 80
Reset Regeneration........................................................................................................................................ 81
Stationary Regeneration................................................................................................................................. 81
Forcing Stationary Regeneration ............................................................................................................. 83
Regeneration Inhibit ....................................................................................................................................... 84
Cancelling Regeneration Inhibit ............................................................................................................... 85
Recovery Regeneration.................................................................................................................................. 86
DPF Service ................................................................................................................................................... 87
After Operation ...................................................................................................................................................... 88
Jump-Starting ........................................................................................................................................................ 88
Travel Drive Operation .......................................................................................................................................... 90
ISO Pattern Travel Drive Controls............................................................................................................ 91
D-H Pattern Travel Drive Controls (Option) ............................................................................................. 91
Straight Tracking Adjust ................................................................................................................................. 92
Rubber Track Use Cautions and Tips ................................................................................................................... 93
Sprocket Tooth Wear and Track Life.............................................................................................................. 95
Travel Drive Error Condition Operation (Limp Mode)............................................................................................ 96
Alternate Transport Mode Activation........................................................................................................ 96
Alternate Transport Mode Cancel ............................................................................................................ 97
Backup Alarm........................................................................................................................................................ 97
Lift Arm Operation ................................................................................................................................................. 98
Attachment Transport Position ....................................................................................................................... 98
Joystick Control Patterns................................................................................................................................ 98
ISO Pattern Lift Arm Operation Controls.................................................................................................. 98
D-H Pattern Lift Arm Operation Controls (Option).................................................................................... 99
Self-Leveling........................................................................................................................................................ 100
Self-Leveling Cancel (Option)....................................................................................................................... 100
Lift Arm Float ....................................................................................................................................................... 101
Hydraglide™ Ride Control System (Option)........................................................................................................ 102
Table of Contents
50940411/I0120 4 Printed in U.S.A.
Hydraulics Control Lock.......................................................................................................................................103
Lift Arm Support...................................................................................................................................................104
Engage Lift Arm Support...............................................................................................................................104
Disengage Lift Arm Support..........................................................................................................................105
Connecting/Disconnecting Attachments ..............................................................................................................106
Connecting Attachments...............................................................................................................................106
Disconnecting Attachments ..........................................................................................................................107
Powering Attachments with Hydraulic Function...................................................................................................108
Connecting Hydraulic Attachments to the Auxiliary Hydraulic Circuits .........................................................108
Disconnecting Hydraulic Attachments from the Auxiliary Hydraulics Circuit.................................................108
Auxiliary Hydraulics Operation......................................................................................................................109
Standard-Flow Auxiliary Hydraulics Control ...........................................................................................109
High-Flow Auxiliary Hydraulics Control (Option) ....................................................................................109
Optional 14-Pin Connector ..................................................................................................................................110
Switch / Pin Assignments..............................................................................................................................110
Working with Buckets ..........................................................................................................................................111
Digging Tips ..................................................................................................................................................111
Safety Instructions When Working with Buckets...........................................................................................112
Working with Standard Buckets ....................................................................................................................112
Scooping.................................................................................................................................................112
Loading...................................................................................................................................................113
Tips When Loading Trucks .....................................................................................................................113
Digging ...................................................................................................................................................113
Grading without Float..............................................................................................................................114
Grading Using Float................................................................................................................................114
Backfilling ...............................................................................................................................................115
Working with Pallet Forks ....................................................................................................................................116
Safety Instructions When Working with Pallet Forks ....................................................................................116
Transporting Loads Using Pallet Forks.........................................................................................................117
Loading Pallet Forks...............................................................................................................................117
Lifting Loads Using Pallet Forks .............................................................................................................117
Transporting Load Using Pallet Forks ....................................................................................................117
Setting Down Loads Using Pallet Forks .................................................................................................118
Lifting the Machine using a Crane .......................................................................................................................118
Crane Lifting Preparation ..............................................................................................................................118
Loading and Transporting the Machine on a Transport Vehicle ..........................................................................119
Loading and Securing the Machine ..............................................................................................................120
Storage Box .........................................................................................................................................................121
Maintenance.............................................................................................................................................123
Maintenance Schedule ........................................................................................................................................125
Checks, Cleaning and Inspection .................................................................................................................125
Leakage Check .............................................................................................................................................126
Lubrication and Filter Changes .....................................................................................................................126
Functional Check ..........................................................................................................................................127
Maintenance Interval ...........................................................................................................................................127
Engine Maintenance ............................................................................................................................................128
Engine Access ..............................................................................................................................................128
Closing Engine Covers ...........................................................................................................................128
Engine Oil .....................................................................................................................................................129
Checking Engine Oil Level .....................................................................................................................129
Changing Engine Oil and Filter...............................................................................................................130
Engine Air Filters...........................................................................................................................................132
Changing Air Filter Elements ........................................................................................................................132
Engine Cooling System.................................................................................................................................133
Checking Coolant Level..........................................................................................................................133
Cleaning Radiator Fins ...........................................................................................................................134
Table of Contents
Printed in U.S.A. 5 50940411/I0120
Draining/Refilling Cooling System.......................................................................................................... 134
Belt Maintenance.......................................................................................................................................... 135
Checking and Adjusting Belt Tension .................................................................................................... 135
Air Conditioning Belt............................................................................................................................... 136
DPF Service ........................................................................................................................................................ 136
Fuel System Maintenance................................................................................................................................... 136
Adding Fuel .................................................................................................................................................. 137
Water Separator Inspection/Maintenance .................................................................................................... 137
Changing Fuel Filter ..................................................................................................................................... 139
Hydraulic System Maintenance........................................................................................................................... 140
Checking Hydraulic Oil Level........................................................................................................................ 140
Changing Hydraulic Oil and Filter................................................................................................................. 141
Hydraulic Hose Maintenance .............................................................................................................................. 143
Travel Motor Maintenance................................................................................................................................... 144
Travel Motor Gearbox Oil (RT175/RT210) ................................................................................................... 144
Travel Motor Gearbox Oil (RT250) ............................................................................................................... 144
Track Maintenance.............................................................................................................................................. 145
Track Replacement ...................................................................................................................................... 145
General Lubrication ............................................................................................................................................. 149
Tilting ROPS/FOPS............................................................................................................................................. 150
Raising ROPS/FOPS.................................................................................................................................... 150
Lower ROPS/FOPS...................................................................................................................................... 151
Electrical System................................................................................................................................................. 152
Battery .......................................................................................................................................................... 152
Using a Booster Battery (Jump-Starting)...................................................................................................... 153
Fuses and Relays......................................................................................................................................... 154
Engine Compartment Fuses/Relays
Model RT250 ...................................................................................................................................... 154
Engine Compartment Fuses/Relays ...................................................................................................... 156
Rearview Camera Fuse................................................................................................................................ 157
Engine Compartment Fuses/Relays ...................................................................................................... 158
Fuses Under ROPS/FOPS..................................................................................................................... 159
Control Modules ........................................................................................................................................... 160
Multi-function Control Module ................................................................................................................ 160
Lift Arm and Standard Auxiliary Flow Control Module............................................................................ 160
Engine Control Module (ECU)................................................................................................................ 160
Main/Drive Control Module..................................................................................................................... 160
Long-Term Storage ............................................................................................................................................. 161
Before Storage ............................................................................................................................................. 161
After Storage ................................................................................................................................................ 161
Air Conditioning Maintenance ............................................................................................................................. 162
Air Conditioning Filters ................................................................................................................................. 162
Cab Air Filter .......................................................................................................................................... 162
Outside Air Intake Filter.......................................................................................................................... 162
Windshield Washer Reservoir ............................................................................................................................. 163
Final Shutdown / Decommissioning .................................................................................................................... 164
Before Disposal ............................................................................................................................................ 164
Machine Disposal ......................................................................................................................................... 164
Maintenance Log................................................................................................................................................. 165
Troubleshooting ......................................................................................................................................169
Engine Troubleshooting ...................................................................................................................................... 169
Indicator Lamp Troubleshooting.......................................................................................................................... 170
Seal and Hose Troubleshooting .......................................................................................................................... 171
Hydraulic System Troubleshooting...................................................................................................................... 172
Hydrostatic Travel Drive System Troubleshooting .............................................................................................. 173
Electrical Troubleshooting ................................................................................................................................... 175
Table of Contents
50940411/I0120 6 Printed in U.S.A.
Miscellaneous Troubleshooting ...........................................................................................................................176
Error Codes .........................................................................................................................................................176
Controller Communication Error Codes ........................................................................................................176
Engine Error Codes ......................................................................................................................................176
Models RT175/RT210 Yanmar Engine Diagnostic Trouble Codes (DTC) .............................................176
Drive and Valve Error Codes ........................................................................................................................189
Schematics ..............................................................................................................................................197
Schematic Conventions .......................................................................................................................................197
Model RT250 (SN 70501 and Up) Schematics....................................................................................................198
RT250 Fuse/Relay Locations Index..............................................................................................................198
RT250 Connector / Splice Locations Index...................................................................................................199
Engine/Starting and Charging – Model RT250 .............................................................................................202
Engine Sensors – Models RT250 .................................................................................................................203
Engine ECU – Models RT250.......................................................................................................................204
Power Distribution/Fuses – Models RT250...................................................................................................205
Power Distribution/Relays – Models RT250 .................................................................................................206
I/O Controller – Models RT250 .....................................................................................................................207
Solenoid Controller A – Models RT250.........................................................................................................208
Solenoid Controller B – Models RT250.........................................................................................................209
Operator/Drive Controls – Models RT250.....................................................................................................210
High-Flow/Self-Level/Power-A-Tach® Quick Attach System – Models RT250 ...........................................211
HVAC – Models RT250.................................................................................................................................212
Track Tension/Work Lights – Models RT250................................................................................................213
Wipers/Washer Pump – Models RT250........................................................................................................214
EU Road Lighting – Models RT250 ..............................................................................................................215
Auxiliary Power/Dome Light/Radio – Models RT250 ....................................................................................216
Operator CAN Interface – Models RT250.....................................................................................................217
Grounds – Models RT250.............................................................................................................................218
Model RT175 with Tier 4 Engines (Serial Numbers 811051 and Up)
Model RT210 with Tier 4 Engines (Serial Numbers 921651 and Up)...............................................................219
Models RT175 and RT210 with Tier 4 Engines – Fuse/Relay Locations Index ............................................219
RT175 / RT210 with Tier 4 Engines Connector / Splice Locations Index .....................................................220
Engine/Starting and Charging – Models RT175 / RT210 with Tier 4 Engines ..............................................222
Power Distribution/Fuses – Models RT175 / RT210 with Tier 4 Engines .....................................................223
Power Distribution/Relays – Models RT175 / RT210 with Tier 4 Engines ....................................................224
Engine Sensors – Models RT175 / RT210 with Tier 4 Engines....................................................................225
Engine ECU – Models RT175 / RT210 with Tier 4 Engines .........................................................................226
Engine ECU (Continued) – Models RT175 / RT210 with Tier 4 Engines .....................................................227
I/O Controller – Models RT175 / RT210 with Tier 4 Engines........................................................................228
Solenoid Controller A – Models RT175 / RT210 with Tier 4 Engines ..........................................................229
Solenoid Controller B – Models RT175 / RT210 with Tier 4 Engines ...........................................................230
Operator/Drive Controls – Models RT175 / RT210 with Tier 4 Engines .......................................................231
High-Flow/Self-Level/Power-A-Tach® Quick Attach System – Models RT175/RT210 with Tier 4 Engines .232
HVAC – Models RT175 / RT210 with Tier 4 Engines ...................................................................................233
Track Tension/Work Lights – Models RT175 / RT210 with Tier 4 Engines...................................................234
Wipers/Washer Pumps – Models RT175 / RT210 with Tier 4 Engines.........................................................235
EU Road Lighting – Models RT175 / RT210 with Tier 4 Engines .................................................................236
Auxiliary Power/Dome Light/Radio – Models RT175 / RT210 with Tier 4 Engines.......................................237
Operator CAN Interface – Models RT175 / RT210 with Tier 4 Engines .......................................................238
Grounds – Models RT175 / RT210 with Tier 4 Engines ...............................................................................239
Model RT175 with interim Tier 4 Engines
(Serial Numbers 10951 - 811000)
Model RT210 with interim Tier 4 Engines
(Serial Numbers 21201 - 921000) ....................................................................................................................240
RT175 (Serial Numbers 10951 - 811000), RT210 (Serial Numbers 21201 - 921000) Fuse/Relay Locations Index.........................................................................................................................
.....................................240
Table of Contents
Printed in U.S.A. 7 50940411/I0120
RT175 (Serial Numbers 10951 - 811000), RT210 (Serial Numbers 21201 - 921000) Connector / Splice Locations
Index ................................................................................................................................................. 241
Engine/Starting and Charging – Model RT175 / RT210 with interim Tier 4 Engines.................................... 244
Engine Sensors – Model RT175 / RT210 with interim Tier 4 Engines ......................................................... 245
Engine ECU – Model RT175 / RT210 with interim Tier 4 Engines ............................................................... 246
Power Distribution – Model RT175 / RT210 with interim Tier 4 Engines...................................................... 247
Controller 3 – Model RT175 / RT210 with interim Tier 4 Engines ................................................................ 248
Controller 2 – Model RT175 / RT210 with interim Tier 4 Engines ................................................................ 249
Controller 1 – Model RT175 / RT210 with interim Tier 4 Engines ................................................................ 250
Operator/Drive Controls – Model RT175 / RT210 with interim Tier 4 Engines............................................. 251
High-Flow/Self-Level/Power-A-Tach® Quick Attach System – Model RT175 / RT210 with interim Tier 4
Engines....................................................................................................................................................... 252
HVAC – Model RT175 / RT210 with interim Tier 4 Engines......................................................................... 253
Track Tension/Lighting Control – Model RT175 / RT210 with interim Tier 4 Engines.................................. 254
Wipers/Washer Pumps – Model RT175 / RT210 with interim Tier 4 Engines .............................................. 255
Work Lights – Model RT175 / RT210 with interim Tier 4 Engines................................................................ 256
EU Road Lighting – Model RT175 / RT210 with interim Tier 4 Engines....................................................... 257
Operator Display/CAN Interface – Model RT175 / RT210 with interim Tier 4 Engines ................................ 258
Grounds – Model RT175 / RT210 with interim Tier 4 Engines ..................................................................... 259
Hydraulic Schematic............................................................................................................................................ 261
Index .........................................................................................................................................................263
EC Declaration of Conformity ................................................................................................................267
Torque Specifications.............................................................................................................................269
SAE Torque Values ...................................................................................................................................... 271