Gehl RT175 RT210 Compact Track Loader Operator’s Manual 918468 – PDF DOWNLOAD

Gehl RT175 RT210 Compact Track Loader Operator’s Manual 918468 – PDF DOWNLOAD

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Gehl RT175 RT210 Compact Track Loader Operator’s Manual 918468 – PDF DOWNLOAD

Language : English
Pages : 180
Downloadable : Yes
File Type : PDF
Size: 19.5 MB

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Gehl RT175 RT210 Compact Track Loader Operator’s Manual 918468 – PDF DOWNLOAD

RT175
Serial Numbers 10720 and Before
RT210
Serial Numbers 21040 and Before

Introduction:Contents and Use of this Manual:

This Operator’s Manual provides information about the safe and proper operation and maintenance for the machine. Major points of safe operation and maintenance are detailed in the Safety chapter of this manual. This manual also includes general troubleshooting and specification information about the machine. Follow the instructions in the Operator’s Manual Safety, Operation and Maintenance chapters, concerning accident prevention regulations, safety and occupational regulations, and machine and traffic regulations. Manitou Americas is not liable for damage resulting from the failure to follow these regulations.

• It is the owner’s or employer’s responsibility to fully instruct each operator in the proper and safe operation and maintenance of the machine. A storage container is provided behind the operator’s seat for storing the Operator’s Manual. After using the manual, return it to the storage container.
• This manual is considered a permanent part of the machine and should be with the machine at all times. If the machine is resold, include this operator’s manual as part of the sale. Replace this manual promptly if it becomes damaged, lost or stolen.
• Some illustrations in this manual may show doors, guards and shields open or removed for illustrative purposes only. BE SURE all doors, guards and shields are in their proper operating positions BEFORE starting the engine to operate the machine. Because of ongoing product improvements, information included in this manual may not exactly match the machine. Manitou Americas reserves the right to modify and improve products at any time without notice or obligation.

TABLE OF CONTENTS:

Gehl RT175 RT210 Compact Track Loader Operator’s Manual 918468 – PDF DOWNLOAD

Delivery Checklists………………………………………………………………………………………………………………………i
Introduction………………………………………………………………………………………………………………………………..7
Safety Symbol ……………………………………………………………………………………………………………………………………… 7
Contents and Use of this Manual ……………………………………………………………………………………………………………. 7
Safety Symbol and Signal Words……………………………………………………………………………………………………………. 8
Safety Alert Symbol ………………………………………………………………………………………………………………………… 8
Signal Words …………………………………………………………………………………………………………………………………. 8
Machine Orientation ……………………………………………………………………………………………………………………………… 8
Proper Machine Use……………………………………………………………………………………………………………………………… 8
Service and Registration ……………………………………………………………………………………………………………………….. 9
Machine Model and Serial Numbers …………………………………………………………………………………………………. 9
Component Serial Numbers …………………………………………………………………………………………………………….. 9
Component Identification……………………………………………………………………………………………………………………… 10
Fields of Application ……………………………………………………………………………………………………………………………. 11
Using Attachments ……………………………………………………………………………………………………………………………… 11
Vibration Information …………………………………………………………………………………………………………………………… 12
Vibration Measurement and Actions………………………………………………………………………………………………… 12
Vibration Levels ……………………………………………………………………………………………………………………………. 13
Fire Extinguisher ………………………………………………………………………………………………………………………………… 13
Manufacturer Information …………………………………………………………………………………………………………………….. 13
Indicator and Operation Symbols ………………………………………………………………………………………………………….. 14
Safety……………………………………………………………………………………………………………………………………….15
Safety Symbol and Signal Words………………………………………………………………………………………………………….. 15
Safety Alert Symbol ………………………………………………………………………………………………………………………. 15
Signal Words ……………………………………………………………………………………………………………………………….. 15
Mandatory Safety Shutdown Procedure…………………………………………………………………………………………………. 16
Before Starting …………………………………………………………………………………………………………………………………… 16
During Operation………………………………………………………………………………………………………………………………… 17
Applications with Load-Handling Devices ………………………………………………………………………………………………. 20
Parking the Machine……………………………………………………………………………………………………………………………. 20
Electrical Energy ………………………………………………………………………………………………………………………………… 20
Maintenance and Service Safety Practices…………………………………………………………………………………………….. 21
Battery Hazards………………………………………………………………………………………………………………………………….. 23
Fire Hazards………………………………………………………………………………………………………………………………………. 23
Additional Safety Equipment ………………………………………………………………………………………………………………… 24
Crystalline Silica Exposure…………………………………………………………………………………………………………………… 24
Transporting the Machine…………………………………………………………………………………………………………………….. 24
Lifting the Machine with a Crane …………………………………………………………………………………………………………… 24
Loading and Transporting the Machine………………………………………………………………………………………………….. 25
Safety Decals …………………………………………………………………………………………………………………………………….. 25
New Decal Application…………………………………………………………………………………………………………………… 26
ANSI-Style Safety Decals…………………………………………………………………………………………………………………….. 27
ISO-Style Safety Decals………………………………………………………………………………………………………………………. 29
Specifications …………………………………………………………………………………………………………………………..31
Fluids/Lubricants Types and Capacities…………………………………………………………………………………………………. 31
Dimensions………………………………………………………………………………………………………………………………………… 32
Payloads/Capacities……………………………………………………………………………………………………………………………. 34
Weights …………………………………………………………………………………………………………………………………………….. 35
Track Drive………………………………………………………………………………………………………………………………………… 35
Coolant Compound Table ……………………………………………………………………………………………………………………. 35
Table of Contents
918468/EP0313 2 Printed in U.S.A.
Engine………………………………………………………………………………………………………………………………………………..36
Hydraulic System…………………………………………………………………………………………………………………………………37
General ………………………………………………………………………………………………………………………………………..37
Drive Hydraulics…………………………………………………………………………………………………………………………….37
Pumps………………………………………………………………………………………………………………………………………….38
Cylinders ………………………………………………………………………………………………………………………………………39
Forces and Cycle Times …………………………………………………………………………………………………………………39
Electrical System …………………………………………………………………………………………………………………………………40
Sound Power/Pressure Levels ………………………………………………………………………………………………………………40
Vibration Levels …………………………………………………………………………………………………………………………………..40
Features……………………………………………………………………………………………………………………………………………..41
Standard Features ……………………………………………………………………………………………………………………………….41
Optional Features ………………………………………………………………………………………………………………………………..41
Common Materials and Densities…………………………………………………………………………………………………………..42
Controls…………………………………………………………………………………………………………………………………… 43
Multi-Function Display ………………………………………………………………………………………………………………………….44
Switches/Indicators………………………………………………………………………………………………………………………………45
Multi-Function Display Screens ……………………………………………………………………………………………………………..46
Screen Access ………………………………………………………………………………………………………………………………46
Status, Maintenance and Error Code Screens …………………………………………………………………………………..46
Configuration Screens ……………………………………………………………………………………………………………………48
Audible Alerts………………………………………………………………………………………………………………………………..50
Control Joysticks………………………………………………………………………………………………………………………………….50
Joystick Tilt Function ISO/D-H Control Patterns……………………………………………………………………………50
Activating D-H Control Pattern Option …………………………………………………………………………………………50
Deactivating D-H Control Pattern Option……………………………………………………………………………………..51
Left Joystick Functions……………………………………………………………………………………………………………………51
Right Joystick Functions …………………………………………………………………………………………………………………52
Joystick Buttons/Switch Functions……………………………………………………………………………………………………52
Joystick Control Sensitivity ……………………………………………………………………………………………………………..53
Configuring Control Sensitivity……………………………………………………………………………………………………53
Parking Brake/Work Hydraulics Lock-out ………………………………………………………………………………………………..54
Cab Heat and Air Conditioning (Option) ………………………………………………………………………………………………….54
Operator’s Seat……………………………………………………………………………………………………………………………………55
Seat Forward and Back Horizontal Adjustment ………………………………………………………………………………….55
Seat Height Vertical Height/Weight Suspension Adjustment ………………………………………………………………..55
Air Suspension ………………………………………………………………………………………………………………………..55
Mechanical Suspension…………………………………………………………………………………………………………….55
Seat Belt …………………………………………………………………………………………………………………………………………….55
Fastening/Unfastening the Seat Belt ………………………………………………………………………………………………..56
Throttle Controls ………………………………………………………………………………………………………………………………….56
Travel Controls ……………………………………………………………………………………………………………………………………57
Travel Speed Range Selection ………………………………………………………………………………………………………………57
Travel Speed Limit (Option) …………………………………………………………………………………………………………….57
Activating Travel Speed Limit Option…………………………………………………………………………………………..57
Deactivating Travel Speed Limit Option ………………………………………………………………………………………58
Travel Speed Limit Option Operation ………………………………………………………………………………………….58
Lift Arm Float Button …………………………………………………………………………………………………………………………….59
Hydraglide™ Button (Option)…………………………………………………………………………………………………………………59
Work Lights…………………………………………………………………………………………………………………………………………60
Work Lights …………………………………………………………………………………………………………………………………..60
Battery Disconnect Switch (Option) ………………………………………………………………………………………………………..60
Windshield Wipers/Washer……………………………………………………………………………………………………………………61
Wiper/Washer Control…………………………………………………………………………………………………………………….61
Washer Fluid Reservoir ………………………………………………………………………………………………………………….61
Printed in U.S.A. 3 918468/EP0313
Operation………………………………………………………………………………………………………………………………….63
Operational Checks…………………………………………………………………………………………………………………………….. 63
Pre-Start Checks ………………………………………………………………………………………………………………………….. 63
Checks During Operation ………………………………………………………………………………………………………………. 64
Parking Checks ……………………………………………………………………………………………………………………………. 64
Before Operation………………………………………………………………………………………………………………………………… 64
Cab Entry and Exit………………………………………………………………………………………………………………………… 64
Opening/Closing the Cab Door (Option)…………………………………………………………………………………………… 65
Seat Adjustment …………………………………………………………………………………………………………………………… 65
Seat Belt ……………………………………………………………………………………………………………………………………… 65
Parking Brake ………………………………………………………………………………………………………………………………. 66
Disengage Parking Brake ………………………………………………………………………………………………………… 66
Starting the Engine……………………………………………………………………………………………………………………………… 67
After Starting………………………………………………………………………………………………………………………………… 68
Warm Up …………………………………………………………………………………………………………………………………………… 68
Run-In Period …………………………………………………………………………………………………………………………………….. 68
Stopping the Engine……………………………………………………………………………………………………………………………. 68
After Operation…………………………………………………………………………………………………………………………………… 68
Jump-Starting…………………………………………………………………………………………………………………………………….. 69
Travel Drive Operation ………………………………………………………………………………………………………………………… 71
ISO Pattern Travel Drive Controls……………………………………………………………………………………………… 72
D-H Pattern Travel Drive Controls (Option) ………………………………………………………………………………… 72
Rubber Track Use Cautions and Tips ……………………………………………………………………………………………… 73
Travel Drive Error Condition Operation (Limp Mode) …………………………………………………………………………. 75
Alternate Transport Mode Activation………………………………………………………………………………………….. 75
Alternate Transport Mode Cancel ……………………………………………………………………………………………… 76
Backup Alarm ………………………………………………………………………………………………………………………………. 76
Lift Arm Operation ………………………………………………………………………………………………………………………………. 76
Attachment Transport Position ……………………………………………………………………………………………………….. 76
Joystick Control Patterns……………………………………………………………………………………………………………….. 77
ISO Pattern Lift Arm Operation Controls…………………………………………………………………………………….. 77
D-H Pattern Lift Arm Operation Controls (Option)………………………………………………………………………… 77
Self-Leveling………………………………………………………………………………………………………………………………………. 78
Self-Leveling Cancel (Option)…………………………………………………………………………………………………………. 79
Lift Arm Float ……………………………………………………………………………………………………………………………………… 79
Hydraglide™ Ride Control System (Option)……………………………………………………………………………………………. 79
Hydraulics Control Lock ………………………………………………………………………………………………………………………. 80
Lift Arm Support …………………………………………………………………………………………………………………………………. 81
Engage Lift Arm Support ……………………………………………………………………………………………………………….. 81
Disengage Lift Arm Support …………………………………………………………………………………………………………… 82
Connecting/Disconnecting Attachments…………………………………………………………………………………………………. 83
Connecting Attachments ……………………………………………………………………………………………………………….. 83
Disconnecting Attachments ……………………………………………………………………………………………………………. 84
Powering Attachments with Hydraulic Function ………………………………………………………………………………………. 85
Connecting Hydraulic Attachments to the Auxiliary Hydraulic Circuits………………………………………………….. 85
Disconnecting Hydraulic Attachments from the Auxiliary Hydraulics Circuit ………………………………………….. 86
Auxiliary Hydraulics Operation ……………………………………………………………………………………………………….. 86
Standard-Flow Auxiliary Hydraulics Control………………………………………………………………………………… 86
High-Flow Auxiliary Hydraulics Control (Option) ………………………………………………………………………….. 87
Working with Buckets ………………………………………………………………………………………………………………………….. 87
Digging Tips…………………………………………………………………………………………………………………………………. 87
Safety Instructions When Working with Buckets ……………………………………………………………………………….. 88
Working with Standard Buckets………………………………………………………………………………………………………. 89
Scooping ……………………………………………………………………………………………………………………………….. 89
Loading …………………………………………………………………………………………………………………………………. 89
Tips When Loading Trucks……………………………………………………………………………………………………….. 90
Grading …………………………………………………………………………………………………………………………………. 90
918468/EP0313 4 Printed in U.S.A.
Grading…………………………………………………………………………………………………………………………………..90
Grading without Float………………………………………………………………………………………………………………..90
Grading Using Float………………………………………………………………………………………………………………….91
Backfilling ……………………………………………………………………………………………………………………………….92
Working with Pallet Forks ……………………………………………………………………………………………………………………..92
Safety Instructions When Working with Pallet Forks …………………………………………………………………………..92
Transporting Loads Using Pallet Forks……………………………………………………………………………………………..94
Loading Pallet Forks…………………………………………………………………………………………………………………94
Lifting Loads Using Pallet Forks …………………………………………………………………………………………………94
Transporting Load Using Pallet Forks …………………………………………………………………………………………94
Setting Down Loads Using Pallet Forks ………………………………………………………………………………………94
Lifting the Machine using a Crane ………………………………………………………………………………………………………….95
Crane Lifting Preparation ………………………………………………………………………………………………………………..95
Loading and Transporting the Machine on a Transport Vehicle ………………………………………………………………….96
Loading and Securing the Machine ………………………………………………………………………………………………….96
Storage Box ………………………………………………………………………………………………………………………………………..97
Maintenance…………………………………………………………………………………………………………………………….. 99
Maintenance Schedule ……………………………………………………………………………………………………………………….100
Checks, Cleaning and Inspection ………………………………………………………………………………………………….. 100
Leakage Check …………………………………………………………………………………………………………………………… 101
Lubrication and Filter Changes ……………………………………………………………………………………………………… 101
Functional Check ………………………………………………………………………………………………………………………… 101
Maintenance Interval …………………………………………………………………………………………………………………………. 102
Engine Maintenance ………………………………………………………………………………………………………………………….. 103
Engine Access …………………………………………………………………………………………………………………………….103
Closing Engine Covers …………………………………………………………………………………………………………… 103
Engine Oil …………………………………………………………………………………………………………………………………..104
Checking Engine Oil Level ……………………………………………………………………………………………………… 104
Changing Engine Oil and Filter…………………………………………………………………………………………………104
Engine Air Filters…………………………………………………………………………………………………………………………. 106
Changing Air Filter Elements ………………………………………………………………………………………………………… 106
Engine Cooling System…………………………………………………………………………………………………………………107
Checking Coolant Level………………………………………………………………………………………………………….. 107
Cleaning Radiator Fins …………………………………………………………………………………………………………… 107
Draining/Refilling Cooling System……………………………………………………………………………………………. 108
V-Belt Maintenance……………………………………………………………………………………………………………………… 109
Checking and Adjusting V-belt Tension……………………………………………………………………………………..109
Air Conditioning V-Belt …………………………………………………………………………………………………………… 109
Fuel System Maintenance ………………………………………………………………………………………………………………….. 109
Adding Fuel………………………………………………………………………………………………………………………………… 110
Water Separator Inspection/Maintenance……………………………………………………………………………………….. 110
Changing Fuel Filter…………………………………………………………………………………………………………………….. 111
Hydraulic System Maintenance …………………………………………………………………………………………………………… 112
Checking Hydraulic Oil Level ………………………………………………………………………………………………………… 112
Changing Hydraulic Oil and Filter ………………………………………………………………………………………………….. 113
Hydraulic Hose Maintenance………………………………………………………………………………………………………………. 114
Travel Motor Maintenance ………………………………………………………………………………………………………………….. 115
Travel Motor Gearbox Oil……………………………………………………………………………………………………………… 115
Track Maintenance …………………………………………………………………………………………………………………………….115
Track Replacement……………………………………………………………………………………………………………………… 116
General Lubrication …………………………………………………………………………………………………………………………… 119
Tilting ROPS/FOPS …………………………………………………………………………………………………………………………… 120
Raising ROPS/FOPS…………………………………………………………………………………………………………………… 120
Lower ROPS/FOPS …………………………………………………………………………………………………………………….. 121
Electrical System ………………………………………………………………………………………………………………………………. 121
Battery………………………………………………………………………………………………………………………………………..121
Printed in U.S.A. 5 918468/EP0313
Using a Booster Battery (Jump-Starting)………………………………………………………………………………………… 122
Fuses and Relays……………………………………………………………………………………………………………………….. 123
Engine Compartment Fuses/Relays ………………………………………………………………………………………… 123
Fuses Under ROPS/FOPS……………………………………………………………………………………………………… 124
Control Modules …………………………………………………………………………………………………………………………. 124
Multi-function Control Module …………………………………………………………………………………………………. 125
Drive, Lift Arm and Standard Auxiliary Flow Control Module ……………………………………………………….. 125
Engine Control Module (ECU)…………………………………………………………………………………………………. 125
Main/Drive Control Module……………………………………………………………………………………………………… 125
Long-Term Storage …………………………………………………………………………………………………………………………… 125
Before Storage …………………………………………………………………………………………………………………………… 125
After Storage ……………………………………………………………………………………………………………………………… 126
Air Conditioning Maintenance …………………………………………………………………………………………………………….. 126
Air Conditioning Filters ………………………………………………………………………………………………………………… 126
Cab Air Filter ………………………………………………………………………………………………………………………… 126
Outside Air Intake Filter………………………………………………………………………………………………………….. 127
Windshield Washer Reservoir …………………………………………………………………………………………………………….. 127
Final Shutdown / Decommissioning …………………………………………………………………………………………………….. 128
Before Disposal ………………………………………………………………………………………………………………………….. 128
Machine Disposal ……………………………………………………………………………………………………………………….. 128
Maintenance Log………………………………………………………………………………………………………………………………. 129
Troubleshooting ……………………………………………………………………………………………………………………..133
Engine Troubleshooting …………………………………………………………………………………………………………………….. 133
Indicator Lamp Troubleshooting………………………………………………………………………………………………………….. 134
Seal and Hose Troubleshooting ………………………………………………………………………………………………………….. 135
Hydraulic System Troubleshooting………………………………………………………………………………………………………. 136
Hydrostatic Travel Drive System Troubleshooting …………………………………………………………………………………. 137
Electrical Troubleshooting………………………………………………………………………………………………………………….. 139
Miscellaneous Troubleshooting…………………………………………………………………………………………………………… 139
Error Codes……………………………………………………………………………………………………………………………………… 140
Controller Communication Error Codes………………………………………………………………………………………….. 140
Engine Error Codes …………………………………………………………………………………………………………………….. 140
Drive and Valve Error Codes………………………………………………………………………………………………………… 142
Schematics……………………………………………………………………………………………………………………………..143
Engine/Starting and Charging …………………………………………………………………………………………………………….. 143
Engine Sensors ………………………………………………………………………………………………………………………………… 144
Engine ECU……………………………………………………………………………………………………………………………………… 145
Power Distribution (Later Machines) ……………………………………………………………………………………………………. 146
Power Distribution (Early Machines) ……………………………………………………………………………………………………. 147
I/O Controller (Later Machines) …………………………………………………………………………………………………………… 148
I/O Controller (Early Machines) …………………………………………………………………………………………………………… 149
Solenoid Control – A (Later Machines) ………………………………………………………………………………………………… 150
Solenoid Control – A (Early Machines) ………………………………………………………………………………………………… 151
Solenoid Control – B …………………………………………………………………………………………………………………………. 152
Operator/Drive Controls …………………………………………………………………………………………………………………….. 153
High-Flow/Self-Level/Power-A-Tach® Quick Attach System (Later Machines) ………………………………………….. 154
High-Flow/Self-Level/Power-A-Tach® Quick Attach System (Early Machines) ………………………………………….. 155
HVAC ……………………………………………………………………………………………………………………………………………… 156
Track Tension/Lighting Control …………………………………………………………………………………………………………… 157
Wipers/Washer Pumps………………………………………………………………………………………………………………………. 158
Work Lights ……………………………………………………………………………………………………………………………………… 159
Auxiliary Power/Dome Light/Radio………………………………………………………………………………………………………. 160
Operator CAN Interface……………………………………………………………………………………………………………………… 161
Grounds…………………………………………………………………………………………………………………………………………… 162
Hydraulic Schematic………………………………………………………………………………………………………………………….. 163
918468/EP0313 6 Printed in U.S.A.
Index ………………………………………………………………………………………………………………………………………165
EC Declaration of Conformity ………………………………………………………………………………………………….169
Torque Specifications……………………………………………………………………………………………………………..171