Gehl RT210 RT210 GEN:2 RT210 GEN:3 Compact Track Loader Parts Manual 50960113 – PDF DOWNLOAD

Gehl RT210 RT210 GEN:2 RT210 GEN:3 Compact Track Loader Parts Manual 50960113 – PDF DOWNLOAD

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Gehl RT210 RT210 GEN:2 RT210 GEN:3 Compact Track Loader Parts Manual 50960113 – PDF DOWNLOAD

Language : English
Pages : 294
Downloadable : Yes
File Type : PDF
Size: 9.15 MB

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Gehl RT210 RT210 GEN:2 RT210 GEN:3 Compact Track Loader Parts Manual 50960113 – PDF DOWNLOAD

INTRODUCTION:ORDERING PARTS:

• When ordering service parts, specify the correct part number, full description, quantity required, the machine model number, and serial number. For your safety, and continued proper operation, use only genuine Gehl service parts.
• “Right” and “Left” are determined from a position sitting on the seat inside the cab and facing forward. Gehl Company reserves the right to make changes or improvements in the design or construction of any part of the machine without incurring the obligation to install such changes on previously delivered machines.

SERIAL NUMBER INFORMATION:

• This manual includes multiple serial number ranges for various countries of operation. Wherever “EU” is identified with the serial number, these machines operate in European Union countries (listed below).
• Wherever “RW” is identified with the serial number, these machines operate in all other countries outside of the United States, Canada, United Kingdom, and the European Union countries. Serial numbers without a designation, operate primarily in the United States and Canada. For more clarification when ordering parts, please contact the factory parts department.

TABLE OF CONTENTS:

Gehl RT210 RT210 GEN:2 RT210 GEN:3 Compact Track Loader Parts Manual 50960113 – PDF DOWNLOAD

Filters / Belts
Filters / Belts – S/N 921001 and up; EU — 980051 and up; RW — N/A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Filters / Belts – S/N 921000 and before; EU — 980050 and before; RW — ALL . . . . . . . . . . . . . . . . . . . . . . . . . .8
Cab
Standard Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Rear Cab – HVAC Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Interior
Interior Sound Suppressing Foam – EU Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Cab Interior w/HVAC – Common Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Cab Interior w/HVAC – Fold-Up Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Cab Interior w/HVAC – Swing-Out Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Cab Door – Swing-Out
Cab Door – Swing-Out – Series III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Cab Door – Swing-Out – Series I and II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Swing-Out Door Reference – Series I, II, and III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Swing-Out Door Latches – Series I, II, and III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Cab Door – Fold-Up
Cab Door – Fold-Up – Top Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Cab Door – Fold-Up – Bottom Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Cab Door – Fold-Up – Door Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Windows
Rear Window with Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Window Washer – Late Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Window Washer – Early Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Side Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Floor Pod / Foot Throttle – Late Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Floor Pod / Foot Throttle – Early Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Console
Console – Right-Side – Late and Intermediate Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Console – Left-Side – Late Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Console – Left-Side – 1st and 2nd Intermediate Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Console – Right-Side – Early Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Console – Left-Side – Early Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Console Controls
Controls – Left-Side – S/N 921651 and up; EU—980051 and up; RW — 021201 and up . . . . . . . . . . . . . .56
Controls – Right-Side -S/N 921651 and up; EU—980051 and up; RW — 021201 and up . . . . . . . . . . . . . .58
Controls – Left-Side – S/N 921650 and before; EU — 980050 and before; RW — 021200 and before . . . .60
Controls – Right-Side – S/N 921650 and before; EU — 980050 and before; RW — 021200 and before . . .62
Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Backup Camera Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
HVAC (Heating Ventilation Air Conditioning)
Heater / Air Conditioning Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Heater Hose Circuit – Late Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Heater Hose Circuit – Intermediate Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Heater Hose Circuit – Early-Intermediate and Early Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Air Conditioning Circuit – Late Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Air Conditioning Circuit – Early Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Air Conditioning Compressor – S/N 921651 and up; EU — 980051 and up; RW — 021201 and up . . . . . .80
Air Conditioning Compressor – S/N 921001 – 921650; EU 021201 – 980050; RW — 021201 – 921000 . . .82
Air Conditioning Compressor – S/N ALL — 921000 and before . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
50960113/CP1017 2 Printed in U.S.A.
TABLE OF CONTENTS
Chassis
Front
Frame – Front / Under – Late Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Frame – Front / Under – Early Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Counterweights / Center Frame
Counterweights / Center Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
S/N 921651 and up; EU — 980051 and up; RW — 021201 and up
Counterweights / Center Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
S/N 921650 and before; EU — 980050 and before; RW — 021200 and before
Rear
Rear Door – S/N 921001 and up; EU — (Late Series); RW — (Late Series) . . . . . . . . . . . . . . . . . . . . . . . .90
Rear Door – S/N 921000 and before; EU — (Early Series); RW — (Early Series) . . . . . . . . . . . . . . . . . . . .92
Rear Access Doors – S/N 921651 and up; EU — 980051 and up; RW — 210201 and up . . . . . . . . . . . . .94
Rear Access Doors – S/N 921001 – 921650; EU — 980050 and before; RW — N/A . . . . . . . . . . . . . . . . . .96
Rear Access Doors – S/N 921000 and before; EU — (Early Series); RW — 210200 and before . . . . . . . .98
Rear Hood – S/N 921001 and up; EU — (Late Series); RW — (Late Series) . . . . . . . . . . . . . . . . . . . . . . .100
Rear Hood – Air Conditioning Condenser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
S/N 921001 and up; EU — (Late Series); RW — N/A
Rear Hood – S/N 921000 and before; EU — (Early Series); RW — (Early Series) . . . . . . . . . . . . . . . . . .102
Rear Hood – Air Conditioning Condenser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
S/N 921000 and before; EU — (Early Series); RW — (Early Series)
Sound Suppressing Foam – Rear Chassis – EU Machines – Tier IV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Sound Suppressing Foam – Rear Chassis – EU Machines – Pre-Tier IV . . . . . . . . . . . . . . . . . . . . . . . . . . .106
Electrical
Chassis Wire Harness / Components
Chassis Wire Harness / Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
S/N – 921501 and up; EU — 980001 and up; RW — 021201 and up
Chassis Wire Harness / Components – S/N – 921001 – 921500; EU — N/A; RW — N/A . . . . . . . . . . . . .110
Chassis Wire Harness / Components – S/N – ALL – 921000 and before . . . . . . . . . . . . . . . . . . . . . . . . . .112
Fuse Boxes / Fuses / Relays
Fuse Boxes / Fuses / Relays – S/N 921501 and up; EU – 980001 and up; RW – 021201 and up . . . . . . .114
Fuse Boxes / Fuses / Relays – S/N ALL — 021201 – 921000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
Fuse Boxes / Fuses / Relays – S/N ALL — 021200 and before . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
Battery Circuit / Engine Wire Harness
Battery Circuit / Engine Wire Harness – S/N ALL — 921001 and up; RW — 021201 and up . . . . . . . . . .120
Battery Circuit / Engine Wire Harness – S/N ALL — 921000 and before; RW — 021200 and before . . . .122
Cab – Operator Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Cab – ROPS Wire Harness / Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
Engine
External Components
External Components – Left Side – S/N 921001 and up; EU — 980051 and up; RW — N/A . . . . . . . . . . .128
External Components – Remote Oil Filter – High-Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
S/N 921272 and up; EU — 980051 and up; RW — N/A
External Components – Remote Oil Filter – High-Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
S/N 921271 and before; EU — 980050 and and before; RW — N/A
External Components – Right Side – S/N 921001 and up; EU — 980051 and up; RW — N/A . . . . . . . . . .132
External Components – Right Side – S/N 921000 and before; EU — 980050 and before; RW — ALL . . .134
External Components – Left Side – S/N 921000 and before; EU — 980050 and before; RW — ALL . . . . .136
External Components – Left Side – Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
S/N 921000 and before; EU — 980050 and before; RW — ALL
External Components – Left Side – Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
S/N 921000 and before; EU — 980050 and before; RW — ALL
Fuel Circuit
Fuel Circuit – S/N 921001 and up; EU — 980051 and up; RW — N/A . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
Fuel Circuit – S/N 921000 and before; EU — 980050 and before; RW – ALL . . . . . . . . . . . . . . . . . . . . . . .142
Printed in U.S.A. 3 50960113/CP1017
TABLE OF CONTENTS
Fuel Tank
Fuel Tank Series III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
Fuel Tank Series II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
Fuel Tank Series I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
Air Intake / Exhaust
Air Intake / Exhaust – S/N 921001 and up; EU — N/A; RW — N/A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
Air Intake / Exhaust – S/N US/CAN — N/A; EU — ALL; RW — N/A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
Air Intake – Interim Tier IV – Late – S/N 921000 and before; EU — 980050 and before; RW – ALL . . . . . .152
Air Intake – Interim Tier IV – Early and TIER III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
S/N 921000 and before; EU — 980050 and before; RW – ALL
Air Cleaner Assembly – Pre-Tier IV – S/N 921000 and before; EU — 980050 and before; RW – ALL . . . .156
Exhaust – Pre-Tier IV – S/N 921000 and before; EU — 980050 and before; RW – ALL . . . . . . . . . . . . . . .158
Radiator / Hydraulic Cooler
Radiator / Hydraulic Cooler – S/N ALL — 921001 and up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
Radiator / Hydraulic Cooler – S/N 921000 and before . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
Tracks
Track Assembly – S/N 921651 and up; EU — 980051 and up; RW — 021201 and up . . . . . . . . . . . . . . . . . . .164
Track Assembly – S/N 921650 and before; EU — 980050 and before; RW — 021200 and before . . . . . . . . . .166
Dual-Flange Idler Assembly – Rear – Late Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
Dual-Flange Idler Assembly – Rear – Early Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
Bogie Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
Front Idler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
Track Drive Motor and Sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
Track Drive Motor Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
Loader Arm
Bolt-On Components – S/N 921001 and up; EU and RW — 021201 and up . . . . . . . . . . . . . . . . . . . . . . . . . . .178
Bolt-On Components – S/N 921000 and before; EU and RW — 021201 and before . . . . . . . . . . . . . . . . . . . .180
Attachment Bracket – Manual (Standard) and Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
S/N 921651 and up; EU — 980051 and up; RW — 021201 and up
Attachment Bracket – Manual (Standard) and Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
S/N 921650 and before; EU — 980050 and before; RW — 021200 and before
Attachment Bracket Power All-Tach (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
S/N 921651 and up; EU — 980051 and up; RW — 021201 and up
Attachment Bracket Power All-Tach (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
S/N 921651 and up; EU — 980051 and up; RW — 021201 and up
Attachment Bracket Power All-Tach (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
S/N 921650 and before; EU — 980050 and before; RW — 021200 and before
Attachment Bracket Power All-Tach (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
S/N 921650 and before; EU — 980050 and before; RW — 021200 and before
14-Pin Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194
Loader Arm Hydraulics
Tilt Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196
Lift Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198
Auxiliary Hydraulics Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200
High-Flow Hydraulics Circuit – S/N 921001 and up; EU — 980001 and up; RW — 021201 and up . . . . . . . .202
High-Flow Hydraulics Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204
S/N 921000 and before; EU — 980000 and before; RW — 021200 and before
50960113/CP1017 4 Printed in U.S.A.
TABLE OF CONTENTS
Hydraulics
Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
Hydrostatic Drive Pump
Hydrostatic Drive Pump Circuit – S/N 921501 and up; EU — 980001 and up; RW — 021201 – 921000 . .208
Hydrostatic Drive Pump Circuit – S/N 921101 – 921500; EU and RW — 021072 – 021200 . . . . . . . . . . . .210
Hydrostatic Drive Pump Circuit – S/N ALL units — 021071 and before . . . . . . . . . . . . . . . . . . . . . . . . . . .212
Track Drive Circuit
Track Drive Circuit – Right Side – S/N 921501 and up; EU — 980001 and up; RW — 021201 – 921000 .214
Track Drive Circuit – Left Side – S/N 921501 and up; EU — 980001 and up; RW — 021201 – 921000 . . .215
Track Drive Circuit – Right Side – S/N 921101 – 921500; EU and RW — 021072 – 021200 . . . . . . . . . . . .216
Track Drive Circuit – Left Side – S/N 921101 – 921500; EU and RW — 021072 – 021200 . . . . . . . . . . . . .217
Track Drive Circuit – Right Side – S/N ALL — 020865 – 021071 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218
Track Drive Circuit – Left Side – S/N ALL — 020865 – 021071 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219
Track Drive Circuit – Right Side – S/N ALL — 020864 and before . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220
Track Drive Circuit – Left Side – S/N ALL — 020864 and before . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221
Hydraulic Pump Circuit
Hydraulic Pump Circuit – Standard Hydraulics – S/N ALL — 921001 and up . . . . . . . . . . . . . . . . . . . . . . .222
Hydraulic Pump Circuit – Standard Hydraulics – S/N ALL — 921000 and before . . . . . . . . . . . . . . . . . . . .224
Hydraulic Pump Circuit High-Flow Hydraulics – S/N ALL — 921001 and up . . . . . . . . . . . . . . . . . . . . . . . .226
Hydraulic Pump Circuit High-Flow Hydraulics – S/N ALL — 921000 and before . . . . . . . . . . . . . . . . . . . .228
Self-Level Valve Circuit
Self-Level Valve Circuit – Lift / Tilt – S/N ALL — 921001 and up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230
Self-Level Valve Circuit – Lift / Tilt – S/N ALL — 921000 and before . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232
Standard and High-Flow Auxiliary Hydraulics Circuit
Standard and High-Flow Auxiliary Hydraulics Circuit – S/N ALL — 921001 and up . . . . . . . . . . . . . . . . . .234
Standard and High-Flow Auxiliary Hydraulics Circuit – S/N ALL — 921000 and before . . . . . . . . . . . . . .236
Pilot Pressure Manifold Circuit
Pilot Pressure Manifold Circuit – S/N ALL — 921001 and up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238
Pilot Pressure Manifold Circuit – S/N ALL — 020865 – 921000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240
Pilot Pressure Manifold Circuit – S/N ALL — 020864 and before . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242
Float Circuit
Float Circuit / Ride Control – S/N ALL — 921001 and up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244
Float Circuit / Ride Control – S/N ALL — 921000 and before . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246
Hydraulic Components
Hydrostatic Drive Pump
Hydrostatic Drive Pump – S/N 921501 and up; EU 980001 and up; RW — 021201 – 921000 . . . . . . . . . .248
Hydrostatic Drive Pump – S/N 921500 and before; EU 980000 and before; RW — 021200 and before . .250
Hydraulic Pump
Hydraulic Pump – Standard Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252
Hydraulic Pump – High-Flow Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
Hydraulic Main Valve
Hydraulic Main Valve – Standard Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254
Hydraulic Main Valve – High-Flow Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255
Self-Level Valve
Self-Level Valve – Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256
Self-Level Valve – Switchable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257
Float Manifold – Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258
Ride Control Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259
Pilot Pressure Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260
Track Tension Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261
Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262
Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263
Printed in U.S.A. 5 50960113/CP1017
TABLE OF CONTENTS
Decals
General Information / Decal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264
Paint Finish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .265
Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .266
Right Side – Late Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .268
Left Side – Late Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269
Right Side – Early Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270
Left Side – Early Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .271
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272
Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .274
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .274
Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .288
O-Ring Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .288
Adapter Fittings Torque Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289
Metric Bolt Torque Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .290
SAE and Metric Bolt Torque Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .291