Gehl RT215 RT215 (EU) RT215 X-Series Compact Track Loader Parts Manual 50960150 – PDF DOWNLOAD

Gehl RT215 RT215 (EU) RT215 X-Series Compact Track Loader Parts Manual 50960150 – PDF DOWNLOAD

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Gehl RT215 RT215 (EU) RT215 X-Series Compact Track Loader Parts Manual 50960150 – PDF DOWNLOAD

Language : English
Pages : 385
Downloadable : Yes
File Type : PDF
Size: 78 MB

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Gehl RT215 RT215 (EU) RT215 X-Series Compact Track Loader Parts Manual 50960150 – PDF DOWNLOAD

Introduction:

For your safety and continued proper operation, use only genuine XPRT® Genuine Parts. When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The model and serial number decal for this unit are located on the left chassis upright.

• Manitou Americas reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.
• Replacement batteries are not provided by Manitou Americas. Battery specifi cations are listed in the Electrical section where the battery is shown. ALL REPLACEMENT BATTERIES MUST BE PURCHASED LOCALLY.

How to Use This Manual :

“Right” and “Left” are determined from a position sitting on the seat and facing forward. Unless otherwise indicated, all parts page graphics are shown as viewed from the front left. If the view is from a different perspective, a directional arrow on the lower left corner will identify the front of the machine.

• Items shown in the parts list that do not have part numbers are shown for reference purposes only and are NOT available for purchase. Dimensions are in inches unless otherwise specifi ed.
• Refer to the abbreviations table to the right for various fastener descriptions. Standard hardware torque values are provided at the end of this manual. For parts requiring non-standard torque values, the correct torque value will appear on the parts page graphic or parts list next to the corresponding item number

TABLE OF CONTENTS:

Gehl RT215 RT215 (EU) RT215 X-Series Compact Track Loader Parts Manual 50960150 – PDF DOWNLOAD

SERVICE PARTS…………………………………………………………………………………….. 7
Filters and Belts……………………………………………………………………………… 7
Fluid Analysis Kits……………………………………………………………………………. 9
Specialty Tools……………………………………………………………………………….. 11
Paint………………………………………………………………………………………… 13
DECALS…………………………………………………………………………………………… 15
Decals – Common (1 of 2)……………………………………………………………………….. 15
Decals – Common (2 of 2)……………………………………………………………………….. 17
Decals – ANSI…………………………………………………………………………………. 19
Decals – ISO………………………………………………………………………………….. 21
CAB……………………………………………………………………………………………… 23
Common Components……………………………………………………………………………… 23
No Heater or A/C………………………………………………………………………………. 25
HVAC Rear Bill………………………………………………………………………………… 27
Sound Suppression (EU)…………………………………………………………………………. 29
Doors………………………………………………………………………………………… 31
Fold-Up (Frame)……………………………………………………………………………. 31
Fold-Up Door………………………………………………………………………………. 33
Fold-Up (Top)……………………………………………………………………………… 35
Fold-Up (Bottom)…………………………………………………………………………… 37
Impact……………………………………………………………………………………. 39
Impact (Components)………………………………………………………………………… 41
Swing-Out…………………………………………………………………………………. 43
Swing-Out (Components)……………………………………………………………………… 45
Windows………………………………………………………………………………………. 47
Side……………………………………………………………………………………… 47
Side (Components)………………………………………………………………………….. 49
Rear (No Wiper)……………………………………………………………………………. 51
Rear (With Wiper)………………………………………………………………………….. 53
Washer Bottle (Single Pump)…………………………………………………………………. 55
Washer Bottle (Double Pump)…………………………………………………………………. 57
Interior……………………………………………………………………………………… 59
Components (Standard)………………………………………………………………………. 59
Headliner (Fold-Up Door w/o HVAC)……………………………………………………………. 61
Headliner (Fold-Up Door w/ HVAC)…………………………………………………………….. 63
HVAC Ducting………………………………………………………………………………. 65
HVAC w/ Swing-Out Door……………………………………………………………………… 67
HVAC w/ Fold-Up Door……………………………………………………………………….. 69
Seat Group………………………………………………………………………………… 71
Seat (Mechanical)………………………………………………………………………….. 73
Seat (Air Suspension)………………………………………………………………………. 75
Bluetooth Radio Group (Option)………………………………………………………………. 77
Radio Group (Option)……………………………………………………………………….. 79
Mirrors (EU)………………………………………………………………………………. 81
Mirrors (Domestic and ROW only)……………………………………………………………… 83
HVAC…………………………………………………………………………………………. 85
Heater Circuit (Late Series)………………………………………………………………… 85
Heater Circuit (Early Series)……………………………………………………………….. 88
A/C Evaporator…………………………………………………………………………….. 92
A/C Compressor…………………………………………………………………………….. 95
A/C Condenser (Late Series)…………………………………………………………………. 97
A/C Condenser (Early Series)………………………………………………………………… 99
CONTROLS………………………………………………………………………………………….101
Right Side…………………………………………………………………………………….101
Left Side……………………………………………………………………………………..103
Foot Pod………………………………………………………………………………………105
CHASSIS…………………………………………………………………………………………..107
Components…………………………………………………………………………………….107
Access Doors…………………………………………………………………………………..109
Covers – Engine and Grill (Domestic)……………………………………………………………..111
Covers – Engine and Grill (EU)…………………………………………………………………..114
Covers – Engine and Grill (ROW)………………………………………………………………….118
Rear Hood and Engine Mount (no HVAC)……………………………………………………………..122
Sound Suppression (EU)………………………………………………………………………….125
Counterweights (Standard)……………………………………………………………………….127
Counterweight (Option)………………………………………………………………………….129
LIFT ARM………………………………………………………………………………………….131
Lift Arm………………………………………………………………………………………131
Lift Arm Cover (Standard)……………………………………………………………………….133
Lift Arm Mirrors (Late Series)…………………………………………………………………..135
Mirrors (Early Series)………………………………………………………………………….137
Attachments……………………………………………………………………………………139
Attachment Bracket (Standard)………………………………………………………………..139
Attachment Bracket (Power-A-Tach)…………………………………………………………….141
ENGINE……………………………………………………………………………………………143
Engine, Engine Mounts, and Exhaust (Domestic/EU)…………………………………………………..143
Engine and Mounts (ROW)…………………………………………………………………………145
External Components…………………………………………………………………………….147
Flywheel Housing and Flex Plate………………………………………………………………….149
Fuel Circuit (Domestic/EU)………………………………………………………………………151
Fuel Circuit (ROW)……………………………………………………………………………..153
Fuel Tank Group………………………………………………………………………………..155
Air Intake (Domestic)…………………………………………………………………………..157
Air Intake (EU)………………………………………………………………………………..159
Air Intake (ROW)……………………………………………………………………………….161
Exhaust (ROW)………………………………………………………………………………….163
Cooling Group………………………………………………………………………………….165
Remote Oil Filter (EU/ROW)………………………………………………………………………167
HYDRAULICS………………………………………………………………………………………..169
Hydraulic Tank Group (Part 1 of 2) (Domestic – Late Series)…………………………………………169
Hydraulic Tank Group (Part 2 of 2) (Domestic – Late Series)…………………………………………171
Hydraulic Tank Group (Domestic – Early Series)…………………………………………………….173
Hydraulic Tank Group (Part 1 of 2) (EU)…………………………………………………………..175
Hydraulic Tank Group (Part 2 of 2) (EU)…………………………………………………………..177
Hydraulic Tank Group (Part 1 of 3) (ROW)………………………………………………………….179
Hydraulic Tank Group (Part 2 of 3) (ROW)………………………………………………………….181
Hydraulic Tank Group (Part 3 of 3) (ROW)………………………………………………………….183
Joystick Lockout Circuit………………………………………………………………………..185
Hydrostatic Drive Pump Fittings Group…………………………………………………………….187
Track Tension/Power Beyond Manifold Group…………………………………………………………189
Float-Hydraglide Circuit (Late Series)……………………………………………………………191
Float-Hydraglide Circuit (Early Series)…………………………………………………………..193
Pilot Circuit – Standard Flow (DOM/EU); RT215 SN 300463 and up; 2150RT SN 10404 and up…………………195
Pilot Circuit – Standard Flow (DOM/EU); RT215 SN 300462 and before; 2150RT SN 101403 and before…………197
Pilot Circuit – High Flow (DOM); RT215 SN 300463 and up; 2150RT SN 10404 and up……………………….199
Pilot Circuit – High Flow(DOM); RT215 SN 300462 and before; 2150RT SN 101403 and before……………….201
Pilot Circuit – High Flow (EU); RT215 SN 300463 and up; 2150RT SN 10404 and up………………………..203
Pilot Circuit – High-Flow (EU); RT215 SN 300462 and before; 2150RT SN 101403 and before………………..205
Pilot Auxiliary Tubes – Standard (DOM / ROW)………………………………………………………207
Pilot Auxiliary Tubes – High Flow (DOM)…………………………………………………………..209
Pilot Auxiliary Tubes – High Flow (EU)……………………………………………………………211
Pilot Level Tubes- Standard (DOM / ROW)…………………………………………………………..213
Pilot Level Tubes – High Flow (DOM / ROW)…………………………………………………………215
Pilot Level Tubes – High Flow (EU)……………………………………………………………….217
Hydraulic Pump Circuit – Standard (DOM /ROW); RT215 SN 300463 and up; 2150RT SN 10404 and up……………219
Hydraulic Pump Circuit – Standard (DOM / ROW); RT215 SN 300462 and before; 2150RT SN 10403 and before……221
Hydraulic Pump Circuit – High-Flow (DOM / ROW); RT215 SN 300463 and up; 2150RT SN 10404 and up…………223
Hydraulic Pump Circuit – High-Flow (DOM / ROW); RT215 SN 300462 and before; 2150RT SN 10403 and before….225
Hydraulic Pump Circuit – High-Flow (EU): RT215 SN 300463 and up; 2150RT SN 10404 and up………………..227
Hydraulic Pump Circuit – High-Flow (EU); RT215 SN 300462 and before; 2150RT SN 10403 and before………..229
Tilt Hoses- Standard (DOM / ROW)…………………………………………………………………231
Tilt Hoses – High Flow………………………………………………………………………….233
Tilt Hoses – High Flow (EU)……………………………………………………………………..235
Tilt Hoses – High Flow (ROW)…………………………………………………………………….237
Lift/Tilt Circuit – Standard (DOM / ROW)………………………………………………………….239
Lift/Tilt Circuit – High Flow (DOM / ROW)…………………………………………………………241
Lift/Tilt Circuit – High Flow (EU)……………………………………………………………….243
Lift Arm Hydraulics…………………………………………………………………………….245
Cylinder Group……………………………………………………………………………..245
Hose Group (Standard Hydraulics)……………………………………………………………..247
Coupler Valve………………………………………………………………………………249
Hose Group (High-Flow Option)………………………………………………………………..251
Components…………………………………………………………………………………….253
Drive Pump (Part 1 of 2)…………………………………………………………………….253
Drive Pump (Part 2 of 2)…………………………………………………………………….255
3-Spool Pilot Control Valve (PN 50322220)……………………………………………………..257
3-Spool Pilot Control Valve (PN 50315576)……………………………………………………..259
4-Spool Pilot Control Valve (PN 50322221)……………………………………………………..261
4-Spool Pilot Control Valve (PN 50315577)……………………………………………………..263
Gear Pump (Standard)………………………………………………………………………..265
Gear Pump (High-Flow) Auxiliary………………………………………………………………267
Gear Pump (High-Flow EU)…………………………………………………………………….269
Track Tension Manifold………………………………………………………………………271
Joystick – Lift Control – (PN 190270)…………………………………………………………273
Joystck – Drive Control……………………………………………………………………..275
Self-Level Valve (PN 135367)…………………………………………………………………277
Self-Level Fittings(Standard)………………………………………………………………..279
Self-Leveling Valve w/ Bypass (PN 271958)……………………………………………………..281
Self-Level Fittings…………………………………………………………………………283
Hydraulic Float Manifold (Standard)…………………………………………………………..285
Hydraglide Manifold (PN 184363)………………………………………………………………287
Cylinders……………………………………………………………………………………..289
Track Tension Cylinder (PN 271414)……………………………………………………………289
Tilt Cylinder………………………………………………………………………………291
Tilt Cylinder (Early Series)…………………………………………………………………293
Lift Cylinder………………………………………………………………………………295
Lift Cylinder (Early Series)…………………………………………………………………297
ELECTRICAL………………………………………………………………………………………..299
ROPS Harness and Work Lights…………………………………………………………………….299
Engine Harness (DOM / EU)……………………………………………………………………….301
Engine Harness (ROW)……………………………………………………………………………303
Chassis Harness………………………………………………………………………………..305
Power Distribution Module……………………………………………………………………….308
Fuses-Chassis Harness…………………………………………………………………………..311
Fuses-14-Pin Harness……………………………………………………………………………313
Seat Harness…………………………………………………………………………………..315
Rear Door……………………………………………………………………………………..317
Battery Group………………………………………………………………………………….319
Battery Disconnect……………………………………………………………………………..321
Battery Disconnect (Early Series)………………………………………………………………..323
Backup Camera………………………………………………………………………………….325
14-Pin Electric Auxiliary Group………………………………………………………………….327
Easy Manager…………………………………………………………………………………..329
Power Attachment Harness………………………………………………………………………..331
Power-A-Tach Harness (Early Series)………………………………………………………………333
Road Lights (Part 1 of 2)……………………………………………………………………….335
Road Lights (Part 2 of 2)……………………………………………………………………….337
Beacon (Optional)………………………………………………………………………………339
Joystick Lock-Out Harness (EU)…………………………………………………………………..341
DRIVETRAIN………………………………………………………………………………………..343
Drive Motor Circuit – Right Side…………………………………………………………………343
Drive Motor Circuit – Left Side………………………………………………………………….345
Drive Pump Hoses Group………………………………………………………………………….347
Drive Control Circuit…………………………………………………………………………..349
Track Drive Components………………………………………………………………………….351
Drive Motor (Late Series)……………………………………………………………………….353
Drive Motor (Early Series)………………………………………………………………………355
Dual-Flange Idler………………………………………………………………………………357
Triple-Flange Idler…………………………………………………………………………….359
Front Idler……………………………………………………………………………………361
Tracks………………………………………………………………………………………..363
Appendix A:Pages Index……………………………………………………………………………..365
Appendix B:Parts Index……………………………………………………………………………..367