Gehl SL4640 SL4640E SL4840 SL4840E SL5640 5640E SL6640 & 6640E Parts Manual 917000 – PDF DOWNLOAD

Gehl SL4640 SL4640E SL4840 SL4840E SL5640 5640E SL6640 & 6640E Parts Manual 917000 – PDF DOWNLOAD

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Gehl SL4640 SL4640E SL4840 SL4840E SL5640 5640E SL6640 & 6640E Parts Manual 917000 – PDF DOWNLOAD

Language : English
Pages : 503
Downloadable : Yes
File Type : PDF
Size: 46.8 MB

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DESCRIPTION:

Gehl SL4640 SL4640E SL4840 SL4840E SL5640 5640E SL6640 & 6640E Parts Manual 917000 – PDF DOWNLOAD

Introduction:

For your safety and continued proper operation, use only genuine GEHL service parts. When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The model and serial number decal for this unit is located on the left chassis upright.

• “Right” and “left” are determined from a position sitting on the seat and facing forward. GEHLCompany reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.
• Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover.
• If a part requires lubrication or a nonstandard torque value, it will be specified behind the part number description in parenthesis. Items shown in the parts list that do not have part numbers are shown for reference purposes only and are NOT available for purchase. Dimensions are in inches unless otherwise specified.

TABLE OF CONTENTS:

Gehl SL4640 SL4640E SL4840 SL4840E SL5640 5640E SL6640 & 6640E Parts Manual 917000 – PDF DOWNLOAD

INTRODUCTION
Introduction 1
MAIN LOADER COMPONENTS
CHASSIS 4640 and 4840 Models 2
CHASSIS 5640 and 6640 Models 5
CHASSIS Covers – Hand Controls 8
CHASSIS Covers – Hand & Foot Controls 10
CHASSIS Covers – T-Bar/Joystick Controls 12
CHASSIS Covers – Dual Joystick Controls 14
WHEEL DRIVES 4640 and 4840 Models 16
WHEEL DRIVES Axle Assembly for 4640 and 4840 Models 18
WHEEL DRIVES 5640 and 6640 Models 20
WHEEL DRIVES Axle Assembly for 5640 and 6640 Models 22
ENGINE3-Cylinder Engine – Naturally-Aspirated and Turbo charged – 4640 Models SN 307901 and Up 24
ENGINE Rexroth Pump Support 28
ENGINE Eaton Pump Support 30
ENGINE 3-Cylinder Engine – Naturally-Aspirated and Turbocharged – 4640 Models SN 307900 and Before 32
ENGINE Naturally-Aspirated 4-Cylinder Engine 4840 and 5640 Models 4840 Models: SN 408501 and Up 5640 Models: SN 506601
and Up 36
ENGINE Naturally-Aspirated 4-Cylinder Engine 4840 and 5640 Models 4840 Models: SN 408500 and Before 5640 Models: SN
506600 and Before 40
ENGINE Turbocharged 4-Cylinder Engine 5640 and 6640 Models 5640 Models: SN 506601 and Up 6640 Models: SN 605501 and
Up 44
ENGINE Turbocharged 4-Cylinder Engine 5640 and 6640 Models 5640 Models: SN 506600 and Before 6640 Models: SN 605500
and Before 48
AIR CLEANER AND MUFFLER 4640 Naturally-Aspirated Models SN 307901 and Up 52
AIR CLEANER AND MUFFLER 4640 Naturally-Aspirated Models SN 307900 and Before 54
AIR CLEANER AND MUFFLER 4640 Turbocharged Models SN 307901 and Up 56
AIR CLEANER AND MUFFLER 4640 Turbocharged Models SN 307900 and Before 59
AIR CLEANER AND MUFFLER 4840 and 5640 Naturally-Aspirated Models 4840: SN 408501 and Up 5640: SN 506601 and Up 62
AIR CLEANER AND MUFFLER 4840 and 5640 Naturally-Aspirated Models 4840: SN 408500 and Before 5640: SN 506600 and
Before 65
AIR CLEANER AND MUFFLER 5640 and 6640 Turbocharged Models 5640: SN 506601 and Up 6640: SN 605501 and Up 67
AIR CLEANER AND MUFFLER 5640 and 6640 Turbocharged Models 5640: SN 506600 and Before 6640: SN 605500 and Before 70
COOLERS 4640 and 4840 Naturally-Aspirated Models 73
COOLERS 4640 Turbocharged Models 75
COOLERS 5640 Naturally-Aspirated Models 77
COOLERS 5640 and 6640 Turbocharged Models 79
HYDROSTATIC SYSTEM – DRIVE MOTORS Single Speed – 4640 and 4840 Models T-Bar, Hand/Foot, Dual Hand and T-Bar/Joystick
Controls 81
HYDROSTATIC SYSTEM – DRIVE MOTORS Single Speed – 4640 and 4840 Models Dual Joystick Controls 85
HYDROSTATIC SYSTEM – DRIVE MOTORS Two-Speed – 4640 and 4840 Models T-Bar, Hand/Foot, Dual Hand and T-Bar/Joystick
Controls 89
HYDROSTATIC SYSTEM – DRIVE MOTORS Two-Speed – 4640 and 4840 Models Dual Joystick Controls 93
HYDROSTATIC SYSTEM – DRIVE MOTORS 97
HYDROSTATIC SYSTEM – DRIVE MOTORS 190525 Single-Speed – 5640 Models Dual Joystick Controls 101
HYDROSTATIC SYSTEM – DRIVE MOTORS Two-Speed – 5640 Models T-Bar, Hand/Foot, Dual Hand and T-Bar/Joystick Controls
105
HYDROSTATIC SYSTEM – DRIVE MOTORS Two-Speed – 5640 Models Dual Joystick Controls 109
HYDROSTATIC SYSTEM – DRIVE MOTORS Single Speed – 6640 Models T-Bar, Hand/Foot, Dual Hand and T-Bar/Joystick Controls
113
HYDROSTATIC SYSTEM – DRIVE MOTORS Single Speed – 6640 Models Dual Joystick Controls 117
HYDROSTATIC SYSTEM – DRIVE MOTORS Two-Speed – 6640 Models T-Bar, Hand/Foot, Dual Hand and T-Bar/Joystick Controls
121
HYDROSTATIC SYSTEM – DRIVE MOTORS Two-Speed – 6640 Models Dual Joystick Controls 125
HYDRAULICS – CHASSIS 4640, 4840 and 5640 Models 129
HYDRAULICS – CHASSIS 6640 Models 133
HYDRAULICS – CHASSIS Hand and Foot Controls – Mechanical Auxiliary Control Valve 137
HYDRAULICS – CHASSIS Hydraglide™ Ride Control – 4640, 4840 and 5640 Models 139
HYDRAULICS – CHASSIS Hydraglide™ Ride Control – 6640 Models 141
HYDRAULICS – LIFT ARM 4640 and 4840 Models with Auxiliary Hydraulics 143
HYDRAULICS – LIFT ARM 5640 Models with Auxiliary Hydraulics 146
HYDRAULICS – LIFT ARM 6640 Models with Auxiliary Hydraulics 149
HYDRAULICS – LIFT ARM 4640 and 4840 Models High Flow Auxiliary Hydraulics 152
HYDRAULICS – LIFT ARM 5640 and 6640 Models High Flow Auxiliary Hydraulics 154
HYDRAULICS – AUXILIARY Standard Auxiliary – 4640 and 4840 Models T-Bar, Hand/Foot, Dual Hand and T-Bar/Joystick Controls
156
HYDRAULICS – AUXILIARY Standard Auxiliary – 4640 and 4840 Models Dual Joystick Controls 158
HYDRAULICS – AUXILIARY Standard Auxiliary – 5640 and 6640 Models T-Bar, Hand/Foot, Dual Hand and T-Bar/Joystick Controls
160
HYDRAULICS – AUXILIARY Standard Auxiliary – 5640 and 6640 Models Dual Joystick Controls 162
HYDRAULICS – AUXILIARY High Flow Auxiliary – 4640 and 4840 Models T-Bar, Dual Hand and Hand/Foot Controls 164
HYDRAULICS – AUXILIARY High Flow Auxiliary – 4640 and 4840 Models T-Bar/Joystick Controls 168
HYDRAULICS – AUXILIARY High Flow Auxiliary – 4640 and 4840 Models Dual Joystick Controls 171
HYDRAULICS – AUXILIARY High Flow Auxiliary – 5640 Model T-Bar, Dual Hand and Hand/Foot Controls 174
HYDRAULICS – AUXILIARY High Flow Auxiliary – 6640 Mode lT-Bar, Dual Hand and Hand/Foot Controls 177
HYDRAULICS – AUXILIARY High Flow Auxiliary – 5640 and 6640 Models T-Bar/Joystick Controls 180
HYDRAULICS – AUXILIARY High Flow Auxiliary – 5640 and 6640 Models Dual Joystick Controls 183
CONTROLS – AUXILIARY HYDRAULICS T-Bar, Dual Hand and T-Bar/Joystick Controls 186
CONTROLS – AUXILIARY HYDRAULICS Hand/Foot Controls 189
CONTROLS – LIFT AND TILT T-Bar Controls 191
CONTROLS – LIFT AND TILT Hand and Foot Controls 193
CONTROLS – LIFT AND TILT Dual Hand Controls 195
CONTROLS – LIFT AND TILT T-Bar/Joystick Controls 197
CONTROLS – LIFT AND TILT T-Bar/Joystick Controls with Electric Auxiliary (Option) 200
CONTROLS – LIFT AND TILT Dual Joystick Controls with Electric Auxiliary 203
CONTROLS – TRACTION 4640 Models – T-Bar and T-Bar/Joystick Controls 206
CONTROLS – TRACTION 4840 Models – T-Bar and T-Bar/Joystick Controls 209
CONTROLS – TRACTION 4640 and 4840 Models – Dual Joystick Controls 212
CONTROLS – TRACTION 5640 Models – T-Bar and T-Bar/Joystick Controls 215
CONTROLS – TRACTION 5640 Models – Dual Joystick Controls 218
CONTROLS – TRACTION 6640 Models – T-Bar and T-Bar/Joystick Controls 221
CONTROLS – TRACTION 6640 Models – Dual Joystick Controls 224
CONTROLS – TRACTION 4640 and 4840 Models – Hand Controls 226
CONTROLS – TRACTION 5640 Models – Hand Controls 229
CONTROLS – TRACTION 6640 Models – Hand Controls 232
CONTROLS – ENGINE T-Bar and Dual Hand Controls – 4640 Models 235
CONTROLS – ENGINE T-Bar and Dual Hand Controls – 4840, 5640 and 6640 Models 237
CONTROLS – ENGINE Hand and Foot Controls – 4640 Models 239
CONTROLS – ENGINE Hand and Foot Controls – 4840, 5640 and 6640 Models 241
CONTROLS – ENGINE T-Bar/Joystick Control – 4640, 4840, 5640 and 6640 Models 243
LIFT ARM 245
ALL-TACH™ ATTACHMENT BRACKET 4640 Models: SN 306305 and Up4840 Models: SN 406338 and Up 5640 Models: SN 504406
and Up 6640 Models: SN 604233 and Up 247
ALL-TACH™ ATTACHMENT BRACKET 4640 Models: SN 306304 and Before 4840 Models: SN 406337 and Before 5640 Models: SN
504405 and Before 6640 Models: SN 604232 and Before 249
POWER-A-TACH™ ATTACHMENT BRACKET 251
ROPS AND INTERIOR 4640 Models: SN 309080 and Up 4840 Models: SN 409997 and Up 5640 Models: SN 508118 and Up 6640
Models: SN 606370 and Up 254
ROPS AND INTERIOR4640 Models: SN 309079 and Before 4840 Models: SN 409996 and Before 5640 Models: SN 508117 and
Before 6640 Models: SN 606369 and Before 257
ROPS AND INTERIOR Duct Work 260
SEAT Standard Seat 262
SEAT Suspension Seat 264
SEAT Seat Belt Option 266
SEAT Seat Belt Option – 3-Point Restraint System 268
RESTRAINT BAR 270
GRILLE AND ENGINE COVERS 272
ELECTRICAL – CHASSIS4640 Models: SN 307901 and Up 4840 Models: SN 408501 and Up 5640 Models: SN 506601 and Up 6640
Models: SN 605501 and Up 275
ELECTRICAL – CHASSIS 4640 Models: SN 307900 and Before 4840 Models: SN 408500 and Before 5640 Models: SN 506600 and
Before 6640 Models: SN 605500 and Before 278
ELECTRICAL – CHASSIS Electrical Auxiliary Harness Assembly – Joystick Controls 281
ELECTRICAL – CHASSIS Electrical Section / EU 283
ELECTRICAL – ROPS4640 Models: SN 307901 and Up4840 Models: SN 408501 and Up 5640 Models: SN 506601 and Up 6640
Models: SN 605501 and Up 285
ELECTRICAL – ROPS 4640 Models: SN 307900 and Before 4840 Models: SN 408500 and Before 5640 Models: SN 506600 and
Before 6640 Models: SN 605500 and Before 287
ELECTRICAL – LIGHTS 289
IGNITION SWITCH4640 Models: SN 307900 and Before 4840 Models: SN 408500 and Before 5640 Models: SN 506600 and
Before6640 Models: SN 605500 and Before 291
ELECTRICAL – CONTROL Two-Speed Control 293
SOUND SUPPRESSION Standard Sound Suppression 4640 Models: SN 307901 and Up 4840 Models: SN 408501 and Up 5640
Models: SN 506601 and Up 6640 Models: SN 605501 and Up 295
SOUND SUPPRESSION Standard Sound Suppression 4640 Models: SN 307900 and Before 4840 Models: SN 408500 and Before
5640 Models: SN 506600 and Before 6640 Models: SN 605500 and Before 297
SOUND SUPPRESSION EU Completing 4640 EU 299
SOUND SUPPRESSION EU Completing 4840 EU 301
SOUND SUPPRESSION EU Completing 5640 EU 303
SOUND SUPPRESSION EU Completing 6640 EU 305
TIRES 4640 and 4840 Tires -Specify left or right side mounting on tire and wheel sets when ordering. 307
TIRES 5640 and 6640 Tires – Specify left or right side mounting on tire and wheel sets when ordering. 310
DECALS GENERAL INFORMATION 313
DECALS (1 of 6) 314
DECALS (2 of 6) 316
DECALS (3 of 6) 318
DECALS (4 of 6) 320
DECALS (5 of 6) 322
DECALS (6 of 6) 324
HYDRAULIC COMPONENTS
LIFT CYLINDER 326
TILT CYLINDER 328
DRIVE MOTORS Single Speed – 4640 and 4840 Models Drive Motor 194032 4640 Models: SN 309778 and Up 4840 Models: SN
411004 and Up 330
DRIVE MOTORS Single Speed – 4640 and 4840 Models Drive Motor 140569 4640 Models: SN 309777 and Before 4840 Models: SN
411003 and Before 333
DRIVE MOTORS Two-Speed – 4640 and 4840 Models 4640 Models: SN 309651 and Up 4840 Models: SN 410844 and Up 336
DRIVE MOTORSTwo-Speed – 4640 and 4840 Models 4640 Models: SN 309650 and Before 4840 Models: SN 410843 and Before
338
DRIVE MOTORS Single Speed – 5640 and 6640 Models Drive Motors 195101, 1951025640 Models: SN 509458 and Up 6640
Models: SN 607172 and Up 340
DRIVE MOTORS Two-Speed – 5640 and 6640 Models 5640 Models: SN 508952 and Up 6640 Models: SN 606835 and Up 343
DRIVE MOTORS Two-Speed – 5640 and 6640 Models 5640 Models: SN 508951 and Before 6640 Models: SN 606834 and Before
345
TANDEM PUMP Dual Joystick Tandem Pump 190488 347
TANDEM PUMP Dual Joystick Tandem Pump 190488 / Engine End 191576 349
TANDEM PUMP Dual Joystick Tandem Pump 190488 / Engine End 191576 351
TANDEM PUMP Tandem Pump 186913 / Gear Pump End 186912 – 4640/4840 Models 353
TANDEM PUMP Tandem Pump 186913 / Engine End 186916 – 4640/4840 Models 356
TANDEM PUMP Tandem Pump 186918 / Gear Pump End 186919 – 5640/6640 Models 359
TANDEM PUMP Tandem Pump 186918 / Engine End 186920 – 5640/6640 Models 362
GEAR PUMP – SINGLE 4640 and 4840 Models 365
GEAR PUMP – SINGLE 4640/4840 Standard Auxiliary – Dual Joystick Controls 5640 and 6640 Models 367
GEAR PUMP – DOUBLE 4640 and 4840 Models 369
GEAR PUMP – DOUBLE 4640/4840 High Flow Auxiliary – Dual Joystick Controls 5640 and 6640 Models 371
SELF-LEVELING VALVE 373
LIFT AND TILT SOLENOID VALVE 375
SOLENOIDS – BRAKE Single Speed 377
SOLENOIDS – BRAKE Two Speed 379
MAIN CONTROL VALVE 381
MAIN CONTROL VALVE Control Valve 190401 – Electric Auxiliary 383
MANIFOLD – HYDRAGLIDE™ RIDE CONTROL Hydraglide™ Manifold 385
HIGH-FLOW VALVE 387
KITS, ACCESSORIES AND FILTERS
KITS AND ACCESSORIES Backup Alarm Kit 810404 389
KITS AND ACCESSORIES Horn Kit 810401 391
KITS AND ACCESSORIES Rearview Mirror Kit 806894 393
KITS AND ACCESSORIES AM/FM Radio Kit 810429 (replaced by 810897) 395
KITS AND ACCESSORIES Power-A-Tach™ Kit810417 (46/4840) and 810418 (56/6640) 397
KITS AND ACCESSORIES Front Door Kit 810412 400
KITS AND ACCESSORIES 2″ Seat Belt Kit 810424 and 3″ Seat Belt Kit 810425 403
KITS AND ACCESSORIES Suspension Seat Kit 810422 and Standard Seat Kit 810423 405
KITS AND ACCESSORIES Side Window Kit 810413 P/N 183276 – Assy/Right P/N 183275 – Assy/Left 407
KITS AND ACCESSORIES 3-Point Restraint – 2″ Seat Belt 810426 and 3″ Seat Belt 810427 409
KITS AND ACCESSORIES Pre-Cleaner Kit 8082044640, 4840, 5640 NA Models 411
KITS AND ACCESSORIES Pre-Cleaner Kit 810909 – 5640 Turbo Models 6640 Models 412
KITS AND ACCESSORIES Strobe Light Kit 805803 414
KITS AND ACCESSORIES Counterweight Kit 810415 for SL46/4840 Counterweight Kit 810416 for SL56/6640 416
KITS AND ACCESSORIES Crossmember Auxiliary Tube Kit 810469 for SL46/4840 Crossmember Auxiliary Tube Kit 810470 for
SL56/6640 418
KITS AND ACCESSORIES Cab Heater Kit 810414 420
KITS AND ACCESSORIES Dual Flasher Kit 810421 423
Servo Bypass Plumbing Kit 187320 (4840 Two-Speed Models) 425
Servo Bypass PlumbingKit 187317 (56/6640) 427
KITS AND ACCESSORIES Impact-Resistant Front Door Kit 810561 429
KITS AND ACCESSORIES Four-Point Lift Kit 810866 (replaced by 810945) 432
KITS AND ACCESSORIES Remote Oil Filter Kit 810419 434
KITS AND ACCESSORIES Single-Point Lift Kit 810834 436
KITS AND ACCESSORIES Cab Heater Rework Kit 186935 for 810406 (Factory) or 810414 (Field) Heaters 438
KITS AND ACCESSORIES Cab Heater Rework Kit 186935 for 810406 (Factory) or 810414 (Field) Heaters 440
KITS AND ACCESSORIES Power-A-Tach™ Actuator Kit 810455 442
KITS AND ACCESSORIES Compressor Mount 444
KITS AND ACCESSORIES HVAC Kit – 810471 (4840), 810472 (5640), 810473 (6640) 446
KITS AND ACCESSORIES HVAC Kit 810471 (4840), 810472 (5640), 810473 (6640) – Service Parts Assemblies Main A/C Housing
Assembly – 186879 449
KITS AND ACCESSORIES Operator Compartment Sound Suppression Kit 190785 (46/4840),190787 (56/6640), 4640: SN 307098
and Before 4840: SN 407313 and Before 5640: SN 505401 and Before 6640: SN 604852 and Before 452
KITS AND ACCESSORIES Operator Compartment Sound Suppression Kit 190786 (46/4840),190788 (56/6640),4640: SN 307099 –
3079004840: SN 407314 – 4085005640: SN 505402 – 5066006640: SN 604853 – 605500 454
KITS AND ACCESSORIES Dual Glow Upgrade Kit 189850 456
KITS AND ACCESSORIES Remote Battery Terminal Kit 190759 458
KITS AND ACCESSORIES Engine Pan Heater Kit 808203 460
KITS AND ACCESSORIES Backup Alarm Kit 810838 for Dual Joystick Controls 462
KITS AND ACCESSORIES Cab Sound Suppression Kit 810776 4640: SN 307901 and Up 4840: SN 408501 and Up 5640: SN
506601 and Up 6640: SN 605501 and Up 464
KITS AND ACCESSORIES Radio, AM-FM-WB Kit 810897(replaces 810429) 466
KITS AND ACCESSORIES Hydraulic Dampening Kit 810880 468
KITS AND ACCESSORIES Four-Point Lift Kit 810945 (replaces 810866) 470
KITS AND ACCESSORIES Hydraulic Power All-Tach™ Kit 810959 (4640/4840) and Hydraulic Power All-Tach™ Kit 810960 (5640)
472
KITS AND ACCESSORIES Hydraulic Power All-Tach™ Kit 810961 (6640) 474
KITS AND ACCESSORIES Hydraulic Power All-Tach™ Kit 810959 (4640/4840) andHydraulic Power All-Tach™ Kit 810960 (5640)
andHydraulic Power All-Tach™ Kit 810961 (6640) 476
KITS AND ACCESSORIES 14-Pin Connector for Auxiliary Attachments Kit 811226 479
KITS AND ACCESSORIES OTHER AVAILABLE ACCESSORIES 482
SCHEMATICS
SCHEMATICS 483
O-RING TABLE
O-RING TABLE 494
TORQUE SPECIFICATIONS
Torque Specifications 495