Gehl SL4640E (SN 310601 – 312900) & SL5240E (SN 432500 and Before) Parts Manual 917291 PDF DOWNLOAD

Gehl SL4640E (SN 310601 – 312900) & SL5240E (SN 432500 and Before) Parts Manual 917291 – PDF DOWNLOAD

FILE DETAILS:

Gehl SL4640E (SN 310601 – 312900) & SL5240E (SN 432500 and Before) Parts Manual 917291 – PDF DOWNLOAD

Language : English
Pages : 390
Downloadable : Yes
File Type : PDF
Size: 48.6 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Gehl SL4640E (SN 310601 – 312900) & SL5240E (SN 432500 and Before) Parts Manual 917291 – PDF DOWNLOAD

Introduction :

For your safety and continued proper operation, use only genuine GEHL® service parts. When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The model and serial number decal for this unit is located on the left chassis upright.

• “Right” and “Left” are determined from a position sitting on the seat and facing forward. Manitou Americas, Inc. reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.
• Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. If a part requires lubrication or a nonstandard torque value, it will be specified behind the part number description in parenthesis.
• Items shown in the parts list that do not have part numbers are shown for reference purposes only and are NOT available for purchase. Dimensions are in inches unless otherwise specified.

TABLE OF CONTENTS:

Gehl SL4640E (SN 310601 – 312900) & SL5240E (SN 432500 and Before) Parts Manual 917291 – PDF DOWNLOAD

INTRODUCTION
INTRODUCTION 1
SECTION A: MAIN LOADER COMPONENT
CHASSIS 4640 Model 2
CHASSIS 5240 Model 5
CHASSIS Covers – T-Bar and Dual Hand Controls 8
CHASSIS Covers – Hand/Foot Controls 10
CHASSIS Covers – T-Bar/Joystick Controls 12
CHASSIS Covers – Dual Joystick Controls 14
GRILLE AND ENGINE COVER 16
ROPS/FOPS STRUCTURE 19
RESTRAINT BAR 22
SEATS – Standard Seat 24
SEATS – Suspension Seat 26
SEATS – SEAT BELT OPTION 2″ Seat Belt 28
SEATS – SEAT BELT OPTION 3″ Seat Belt 30
SEATS – THREE-POINT RESTRAINT SEAT BELT OPTION 3-Point Restraint System 2″ Seat Belt 32
SEATS – THREE-POINT RESTRAINT SEAT BELT OPTION 3-Point Restraint System 3″ Seat Belt 34
LIFT ARM 4640 Models 36
LIFT ARM 5240 Models 38
ATTACHMENT BRACKET All-Tach 40
ATTACHMENT BRACKET 5240 Models – Power-A-Tach 42
ATTACHMENT BRACKET 4640 Models – Power-A-Tach 45
WHEEL DRIVES 4640 48
WHEEL DRIVES 5240 50
WHEEL DRIVES Axle Assembly 194761 52
ENGINE 4640 Models: SN 311499 and Up – 5240 Models: SN 431176 and Up 54
ENGINE 4640 Models: SN 310601 – 311498 – 5240 Models: SN 430005 – 431175 57
AIR CLEANER AND EXHAUST 60
RADIATOR/COOLER 4640 Models: SN 312017 and Up – 5240 Models: SN 431769 and Up 62
RADIATOR/COOLER 4640 Models: SN 311499 – 312016 – 5240 Models: SN 431176 – 431768 65
RADIATOR/COOLER 4640 Models: SN 310601 – 311498 – 5240 Models: SN 430005 – 431175 68
HYDROSTATIC SYSTEM WITH DRIVE MOTORS Single-Speed T-Bar, Hand/Foot, Dual Hand and T-Bar/Joystick Controls 71
HYDROSTATIC SYSTEM WITH DRIVE MOTORS Single-Speed Dual Joystick Controls 74
HYDROSTATIC SYSTEM WITH DRIVE MOTORS Two-Speed T-Bar, Hand/Foot, Dual Hand and T-Bar/Joystick Controls 77
HYDROSTATIC SYSTEM WITH DRIVE MOTORS Two-Speed Dual Joystick Controls 80
HYDROSTATIC SYSTEM WITH DRIVE MOTORS Brake Release Assembly Single-Speed (EU) Models 83
HYDROSTATIC SYSTEM WITH DRIVE MOTORS Brake Release Assembly Two-Speed (EU) Models 85
HYDRAULICS – CHASSIS 4640 Models: SN 311499 and Up – 5240 Models: SN 431176 and Up 87
HYDRAULICS – CHASSIS 4640 Models: SN 310601 – 311498 – 5240 Models: SN 430005 – 431175 90
HYDRAULICS – CHASSIS Power-A-Tach Hydraulics 93
HYDRAULICS – CHASSIS Cold Weather (Option) Power-A-Tach Hydraulics 95
HYDRAULICS – CHASSIS Hydraglide Ride Control Hydraulics 97
HYDRAULICS – AUXILIARY HYDRAULICS T-Bar, Dual Hand and Hand/Foot Controls 4640 Models with Double Gear Pump
configuration 99
HYDRAULICS – AUXILIARY HYDRAULICS T-Bar, Dual Hand and Hand/Foot Controls 4640 Models with Single Gear Pump
configuration 101
HYDRAULICS – AUXILIARY HYDRAULICS T-Bar, Dual Hand and Hand/Foot Controls 5240 Models – Double Gear Pump configuration
103
HYDRAULICS – AUXILIARY HYDRAULICS T-Bar, Dual Hand and Hand/Foot Controls 5240 Models – Single Gear Pump configuration
105
HYDRAULICS – AUXILIARY HYDRAULICS T- Bar, Dual Hand and Hand/Foot Controls High-Flow Option 4640 Models 107
HYDRAULICS – AUXILIARY HYDRAULICS T-Bar, Dual Hand and Hand/Foot Controls High-Flow Option 5240 Models 109
HYDRAULICS – AUXILIARY HYDRAULICS T-Bar/Joystick Controls 4640 Models with Double Gear Pump configuration 111
HYDRAULICS – AUXILIARY HYDRAULICS T-Bar/Joystick Controls 4640 Models with Single Gear Pump configuration 113
HYDRAULICS – AUXILIARY HYDRAULICS T-Bar/Joystick Controls 5240 Models – Double Gear Pump configuration 115
HYDRAULICS – AUXILIARY HYDRAULICS T-Bar/Joystick Controls 5240 Models – Single Gear Pump configuration 117
HYDRAULICS – AUXILIARY HYDRAULICS T-Bar/Joystick Controls High-Flow Option 4640 Models 119
HYDRAULICS – AUXILIARY HYDRAULICS T-Bar/Joystick Controls High-Flow Option 5240 Models 122
HYDRAULICS – AUXILIARY HYDRAULICS Dual Joystick Controls 4640 Models – Double Gear Pump configuration 125
HYDRAULICS – AUXILIARY HYDRAULICS Dual Joystick Controls 4640 Models – Single Gear Pump configuration 127
HYDRAULICS – AUXILIARY HYDRAULICS Dual Joystick Controls 5240 Models – Double Gear Pump configuration 129
HYDRAULICS – AUXILIARY HYDRAULICS Dual Joystick Controls 5240 Models – Single Gear Pump configuration 131
HYDRAULICS – AUXILIARY HYDRAULICS Dual Joystick Controls High-Flow Option 4640 Models 133
HYDRAULICS – AUXILIARY HYDRAULICS Dual Joystick Controls High-Flow Option 5240 Models 136
HYDRAULICS – LIFT ARM 4640 Models 139
HYDRAULICS – LIFT ARM 5240 Models 142
HYDRAULICS – LIFT ARM High-Flow Option 4640 Models 145
HYDRAULICS – LIFT ARM High-Flow Option 5240 Models 147
CONTROLS – WHEEL DRIVES Dual Hand and Hand/Foot Controls 149
CONTROLS – WHEEL DRIVES T-Bar and T-Bar/Joystick Controls 151
CONTROLS – WHEEL DRIVES Dual Joystick Controls 154
CONTROLS – LIFT/TILT Dual Hand Controls 157
CONTROLS – LIFT/TILT T-Bar Controls 159
CONTROLS – LIFT/TILT Hand/Foot Controls 161
CONTROLS – LIFT/TILT T-Bar/Joystick and Dual Joystick Controls 163
CONTROLS – AUXILIARY HYDRAULICS T-Bar and Dual Hand Controls 165
CONTROLS – AUXILIARY HYDRAULICS T-Bar and Dual Hand Controls High-Flow Option 167
CONTROLS – AUXILIARY HYDRAULICS Hand/Foot Controls 169
CONTROLS – AUXILIARY HYDRAULICS Hand/Foot Controls High-Flow Option 171
CONTROLS – AUXILIARY HYDRAULICS T-Bar/Joystick and Dual Joystick Controls 173
CONTROLS – AUXILIARY HYDRAULICS T-Bar/Joystick and Dual Joystick Controls High-Flow Option 175
CONTROLS – ENGINE T-Bar and Dual Hand Controls 177
CONTROLS – ENGINE Hand/Foot Controls 179
CONTROLS – ENGINE T-Bar/Joystick and Dual Joystick Controls 181
ELECTRICAL – CHASSIS 183
ELECTRICAL – CHASSIS EU Completing 186
ELECTRICAL – ROPS/FOPS 188
ELECTRICAL – LIGHTS 190
ELECTRICAL – CONTROL Two-Speed Control 4640 Models 192
FOUR-POINT LIFT EU Completing 194
SOUND SUPPRESSION Standard 196
SOUND SUPPRESSION EU Completing 4640 Models 198
SOUND SUPPRESSION EU Completing 5240 Models 200
TIRES 202
DECALS
DECALS: GENERAL INFORMATION 205
DECALS (1 of 7) 206
DECALS (2 of 7) 208
DECALS (3 of 7) 210
DECALS (4 of 7) 212
DECALS (5 of 7) 214
DECALS (6 of 7) 216
DECALS (7 of 7) 218
SECTION B: HYDRAULIC COMPONENTS
LIFT CYLINDER 220
TILT CYLINDER 222
DRIVE MOTORS Single-Speed 224
DRIVE MOTORS Two-Speed 227
TANDEM PUMP Dual Joystick Pumps 245149 and 241978 229
TANDEM PUMP Dual Joystick Tandem Pump 245149 and 241978 / Engine End 198170 231
TANDEM PUMP Dual Joystick Tandem Pump 245149 and 241978 / Gear Pump End 198171 233
TANDEM PUMP Dual Joystick Pump 190488 4640 Models: SN 311264 and Before – 5240 Models: SN 430944 and Before 235
TANDEM PUMP Dual Joystick Tandem Pump 190488 / Engine End 191576 4640 Models: SN 311264 and Before – 5240 Models: SN
430944 and Before 237
TANDEM PUMP Dual Joystick Tandem Pump 190488 / Gear Pump End 191707 4640 Models: SN 311264 and Before – 5240
Models: SN 430944 and Before 239
TANDEM PUMP Tandem Pump 186913 / Gear Pump End 186912 241
TANDEM PUMP Tandem Pump 186913 / Engine End 186916 244
GEAR PUMP-SINGLE T-Bar, Dual Hand, Hand/Foot and T-Bar/Joystick Controls – Standard Auxiliary 247
GEAR PUMP-SINGLE Dual Joystick Controls – Standard Auxiliary 249
GEAR PUMP – DOUBLE T-Bar, Dual Hand, Hand/Foot and T-Bar/Joystick Controls – High-Flow Auxiliary 251
GEAR PUMP – DOUBLE Dual Joystick Controls – High-Flow Auxiliary 253
SELF-LEVELING VALVE 255
SOLENOID VALVES – LIFT, TILT AND POWER-A-TACH 257
SOLENOID VALVES – BRAKE – SINGLE, TWO-SPEED AND BRAKE RELEASE Single-Speed 259
SOLENOID VALVES – BRAKE – SINGLE, TWO-SPEED AND BRAKE RELEASE Brake Release Solenoid 261
MAIN CONTROL VALVE High-Flow Control Valve 193701 – T-Bar, Dual Hand and Hand/Foot Controls 263
MAIN CONTROL VALVE Standard Control Valve 194961 – T-Bar, Dual Hand and Hand/Foot Controls 265
MAIN CONTROL VALVE Standard Control Valve 193103 – T-Bar/Joystick and Dual Joystick 267
MAIN CONTROL VALVE High-Flow Control Valve 193104 – Dual Joystick Controls 269
PROPORTIONAL VALVES Proportional Valve 244510 – T-Bar, Dual Hand and Hand/Foot Controls – High-Flow Option T-Bar/Joystick
and Dual Joystick Controls – Standard Option 271
PROPORTIONAL VALVES Proportional Valve 244512 – T-Bar/Joystick and Dual Joystick Controls High-Flow Option 273
HYDRAGLIDE™ RIDE CONTROL MANIFOLD 275
PUMP – COLD WEATHER POWER-A-TACH 277
SECTION C: FILTERS, KITS AND ACCESSORIES
Filters 279
Analysis Kits – Contact your Gehl Dealer 280
Other Available Accessories 281
KITS AND ACCESSORIES 811249 Heater/Defroster Kit 282
KITS AND ACCESSORIES 810469 Crossmember Auxiliary Tube Kit – 4640 285
KITS AND ACCESSORIES 811337 Crossmember Auxiliary Tube Kit – 5240 287
KITS AND ACCESSORIES Backup Alarm Kit 810404 for T-Bar, Dual Hand and Hand/Foot Controls 289
KITS AND ACCESSORIES Backup Alarm Kit 810838 for Dual Joystick Controls 291
KITS AND ACCESSORIES Horn Kit 810401 293
KITS AND ACCESSORIES Rearview Mirror Kit 806894 295
KITS AND ACCESSORIES Front Door Kit 810412 297
KITS AND ACCESSORIES Seat Belt Kits – 2″ 810424 300
KITS AND ACCESSORIES Seat Belt Kits – 3″ 810425 302
KITS AND ACCESSORIES Seat Kits – Suspension 810422 304
KITS AND ACCESSORIES Seat Kits – Standard 810423 306
KITS AND ACCESSORIES Side Window Kit 810413 PN 183276 – Assy/Right Window PN 183275 – Assy/Left Window PN 50351104 –
Latch/Window 308
KITS AND ACCESSORIES 3-Point Restraint – 2″ Seat Belt 810426 4640 Models: SN 311552 and Before 5240 Models: SN 431219
and Before 310
KITS AND ACCESSORIES 3-Point Restraint – 3″ Seat Belt 810427 4640 Models: SN 311552 and Before 5240 Models: SN 431219
and Before 312
KITS AND ACCESSORIES Pre-Cleaner Kit 808204 314
KITS AND ACCESSORIES -Strobe Light Kit 805803 316
KITS AND ACCESSORIES Counterweight Kit 810415 318
KITS AND ACCESSORIES Dual Flasher Kit 810421 320
KITS AND ACCESSORIES Impact-Resistant Front Door Kit 810561 322
KITS AND ACCESSORIES Single-Point Lift Kit 810834 325
KITS AND ACCESSORIES Interior Console Kit 810494 327
KITS AND ACCESSORIES Radio, AM-FM-WB Kit 810897 329
KITS AND ACCESSORIES Four-Point Lift Kit 810945 331
KITS AND ACCESSORIES 14-Pin Connector for Auxiliary Attachments Kit 811226 333
KITS AND ACCESSORIES Power All-Tach Kits 811252 (4640) / 811336 (5240) 336
KITS AND ACCESSORIES Power All-Tach Kits 811252 (4640) / 811336 (5240) 338
KITS AND ACCESSORIES 811386 HVAC Kit 5240 Models 341
KITS AND ACCESSORIES 811386 HVAC Kit — 241031 AC Assembly 5240 Models 343
KITS AND ACCESSORIES 811386 HVAC Kit 5240 Models 241536 AC Main Housing Assembly 346
KITS AND ACCESSORIES 811386 HVAC Kit 5240 Models 241310 Compressor Assembly 349
KITS AND ACCESSORIES 811386 HVAC Kit 5240 Models 186252 Condensor Housing Assembly 351
KITS AND ACCESSORIES 809521 Two-Speed Parking Brake Release Kit 353
KITS AND ACCESSORIES 809522 Single-Speed Parking Brake Release Kit 355
KITS AND ACCESSORIES 811655 Rear Wiper Kit (1 of 2) 357
KITS AND ACCESSORIES 811655 Rear Wiper Kit (2 of 2) 359
KITS AND ACCESSORIES 811638 (4640E) and 811639 (5240E) Power-A-Tach Kits® – Cold Weather 361
KITS AND ACCESSORIES 811638 (4640E) and 811639 (5240E) Power-A-Tach Kits – Cold Weather 4640E Lift Arm Routing 363
KITS AND ACCESSORIES 811638 (4640E) and 811639 (5240E) Power-A-Tach Kits – Cold Weather 5240E Lift Arm Routing 366
SECTION D: SCHEMATICS
SCHEMATICS – ELECTRICAL – CHASSIS 369
SCHEMATICS – ELECTRICAL – ROPS/FOPS 370
SCHEMATICS – ELECTRICAL – ENGINE 371
SCHEMATICS – ELECTRICAL – AUXILIARY 372
SCHEMATICS – ELECTRICAL – EGR SOLENOID 373
SCHEMATICS – ELECTRICAL – HEATER 374
SCHEMATICS – ELECTRICAL – 14-PIN CONNECTOR AUXILIARY 375
SCHEMATICS – HYDROSTATIC/HYDRAULIC – DUAL JOYSTICK 376
SCHEMATICS – HYDROSTATIC/HYDRAULIC – NON-DUAL JOYSTICK 377
SCHEMATICS – ELECTRICAL – 811386 HVAC KIT 378
SCHEMATICS – ELECTRICAL – CAB DOOR 379
SCHEMATICS – ELECTRICAL – POWER-A-TACH® COLD WEATHER 380
O-RING TABLE 381
TORQUE SPECIFICATIONS 382