Gehl SL5640E (SN 511701 Up) SL5640E EU (SN 511501 & Up) SL6640E (SN 608301 & Up) Parts Manual PDF

Gehl SL5640E (SN 511701 Up) SL5640E EU (SN 511501 & Up) SL6640E (SN 608301 & Up) SL6640E EU (SN 608101 & Up) Parts Manual 917341 – PDF DOWNLOAD

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Gehl SL5640E (SN 511701 Up) SL5640E EU (SN 511501 & Up) SL6640E (SN 608301 & Up) SL6640E EU (SN 608101 & Up) Parts Manual 917341 – PDF DOWNLOAD

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Gehl SL5640E (SN 511701 Up) SL5640E EU (SN 511501 & Up) SL6640E (SN 608301 & Up) SL6640E EU (SN 608101 & Up) Parts Manual 917341 – PDF DOWNLOAD

Introduction:

For your safety and continued proper operation, use only genuine GEHL® service parts. When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The model and serial number decal for this unit is located on the left chassis upright.

• “Right” and “Left” are determined from a position sitting on the seat and facing forward. Manitou Americas reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.
•   Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. If a part requires lubrication or a nonstandard torque value, it will be specified behind the part number description in parenthesis. Items shown in the parts list that do not have part numbers are shown for reference purposes only and are NOT available for purchase. Dimensions are in inches unless otherwise specified

TABLE OF CONTENTS:

Gehl SL5640E (SN 511701 Up) SL5640E EU (SN 511501 & Up) SL6640E (SN 608301 & Up) SL6640E EU (SN 608101 & Up) Parts Manual 917341 – PDF DOWNLOAD

INTRODUCTION………………………………………………………………………………………………………………………………………………….. 8
INTRODUCTION………………………………………………………………………………………………………………………………………………. 8
SECTION A: MAIN LOADER COMPONENT………………………………………………………………………………………………………………………………… 9
CHASSIS – 5640E (EU) SN 511701 and Up 6640E (EU) SN 608301 and Up 5640E SN 511701 and Up 6640E SN 608301 and Up………………………………………………………. 9
CHASSIS – 5640E (EU) SN 511501 – 511700 6640E (EU) SN 608101 – 608300……………………………………………………………………………………………. 12
CHASSIS – Covers – T-Bar and Dual Hand Controls……………………………………………………………………………………………………………….. 15
CHASSIS – Covers – Hand/Foot Controls………………………………………………………………………………………………………………………… 17
CHASSIS – Covers – T-Bar/Joystick Controls……………………………………………………………………………………………………………………. 19
CHASSIS – Covers – Dual Joystick Controls…………………………………………………………………………………………………………………….. 21
GRILLE AND ENGINE COVER – 5640E (EU) SN 511701 and Up 6640E (EU) SN 608301 and Up 5640E SN 511701 and Up 6640E SN 608301 and Up………………………………………… 23
GRILLE AND ENGINE COVER – 5640E (EU) SN 511501 – 511700 6640E (EU) SN 608101 – 608300……………………………………………………………………………… 26
ROPS/FOPS STRUCTURE………………………………………………………………………………………………………………………………………… 29
RESTRAINT BAR……………………………………………………………………………………………………………………………………………… 32
SEATS – STANDARD…………………………………………………………………………………………………………………………………………… 34
SEATS – SUSPENSION………………………………………………………………………………………………………………………………………… 36
SEATS – SEAT BELT OPTION 2” Seat Belt………………………………………………………………………………………………………………………… 38
SEATS – SEAT BELT OPTION 3” Seat Belt………………………………………………………………………………………………………………………… 40
SEATS – THREE-POINT RESTRAINT SEAT BELT OPTION -2″ Seat Belt……………………………………………………………………………………………………. 42
SEATS – THREE-POINT RESTRAINT SEAT BELT OPTION -3″ Seat Belt……………………………………………………………………………………………………. 44
LIFT ARM………………………………………………………………………………………………………………………………………………….. 46
ATTACHMENT BRACKET – All-Tach® 5640E Models: SN 514379 and Up 6640E Models: SN 609675 and Up……………………………………………………………………….. 48
ATTACHMENT BRACKET – All-Tach® 5640E Models: SN 514378 and Before 6640E Models: SN 609674 and Before………………………………………………………………… 50
ATTACHMENT BRACKET – Power-A-Tach® Hitch 5640E Models: SN 514379 and Up 6640E Models: SN 609675 and Up………………………………………………………………. 52
ATTACHMENT BRACKET – Power-A-Tach® Hitch 5640E Models: SN 514378 and Before 6640E Models: SN 609674 and Before……………………………………………………….. 55
WHEEL DRIVES – 5640………………………………………………………………………………………………………………………………………… 58
WHEEL DRIVES – 6640………………………………………………………………………………………………………………………………………… 60
WHEEL DRIVES – 194750 Axle Assy……………………………………………………………………………………………………………………………… 62
ENGINE – 5640E (EU) SN 513901 and Up 6640E (EU) SN 609401 and Up 5640E SN 513901 and Up 6640E SN 609401 and Up……………………………………………………….. 64
ENGINE – 5640E (EU) SN 511701 – 513900 6640E (EU) SN 608301 – 609400 5640E SN 511701 – 513900 6640E SN 608301 – 609400………………………………………………… 67
ENGINE – 5640E (EU) SN 511501 – 511700 6640E (EU) SN 608101 – 608300…………………………………………………………………………………………….. 70
AIR CLEANER AND EXHAUST – 5640 Models: SN 513901 and Up 6640 Models: SN 609401 and Up……………………………………………………………………………… 73
AIR CLEANER AND EXHAUST – 5640 Models: SN 513900 and Before 6640 Models: SN 609400 and Before………………………………………………………………………. 75
RADIATOR/COOLER – 5640E (EU) SN 511701 and Up 6640E (EU) SN 608301 and Up 5640E SN 511701 and Up 6640E SN 608301 and Up……………………………………………….. 77
RADIATOR/COOLER – 5640E (EU) SN 511501 – 511700 6640E (EU) SN 608101 – 608300…………………………………………………………………………………….. 79
HYDROSTATIC SYSTEM WITH DRIVE MOTORS – Single-Speed T-Bar, Hand/Foot and T-Bar/Joystick Controls……………………………………………………………………. 81
HYDROSTATIC SYSTEM WITH DRIVE MOTORS – Single-Speed Dual Joystick Controls……………………………………………………………………………………….. 84
HYDROSTATIC SYSTEM WITH DRIVE MOTORS – Two-Speed T-Bar, Hand/Foot and T-Bar/Joystick Controls………………………………………………………………………. 87
HYDROSTATIC SYSTEM WITH DRIVE MOTORS – Two-Speed Dual Joystick Controls………………………………………………………………………………………….. 90
HYDROSTATIC SYSTEM WITH DRIVE MOTORS – Brake Release Assembly (EU) Models………………………………………………………………………………………… 93
HYDRAULICS – CHASSIS – Standard Auxiliary Hydraulics Dual Joystick, Hand/Foot, T-Bar/Joystick Controls………………………………………………………………. 95
HYDRAULICS – CHASSIS – Standard Auxiliary Hydraulics T-Bar and Dual Hand Controls…………………………………………………………………………………. 99
HYDRAULICS – CHASSIS – High-Flow Auxiliary Hydraulics Dual Joystick, Hand/Foot, T-Bar/Joystick Controls 5640 Models: SN 511945 and Up 6640 Models: SN 608522 and Up…………103
HYDRAULICS – CHASSIS – High-Flow Auxiliary Hydraulics Dual Joystick, Hand/Foot, T-Bar/Joystick Controls 5640 Models: SN 511944 and Before 6640 Models: SN 608521 and Before….107
HYDRAULICS – CHASSIS – High-Flow Auxiliary Hydraulics T-Bar and Dual Hand Controls 5640 Models: SN 511945 and Up 6640 Models: SN 608522 and Up……………………………111
HYDRAULICS – CHASSIS – High-Flow Auxiliary Hydraulics T-Bar and Dual Hand Controls 5640 Models: SN 511944 and Before 6640 Models: SN 608521 and Before…………………….115
HYDRAULICS – CHASSIS – 5640 Models – Power-A-Tach®……………………………………………………………………………………………………………..119
HYDRAULICS – CHASSIS – 6640 Models – Power-A-Tach®……………………………………………………………………………………………………………..121
HYDRAULICS – CHASSIS – Hydraglide™ Ride Control Hydraulics………………………………………………………………………………………………………123
HYDRAULICS – CHASSIS – Oil Supply Assembly Dual Joystick Controls………………………………………………………………………………………………..125
HYDRAULICS – CHASSIS – Oil Supply Assembly Hand/Foot and T-Bar/Joystick Controls…………………………………………………………………………………..127
HYDRAULICS – LIFT ARM……………………………………………………………………………………………………………………………………….129
HYDRAULICS – LIFT ARM – High-Flow Option………………………………………………………………………………………………………………………132
CONTROLS – WHEEL DRIVES – Hand/Foot Controls…………………………………………………………………………………………………………………..134
CONTROLS – WHEEL DRIVES – T-Bar and T-Bar/Joystick Controls……………………………………………………………………………………………………..137
CONTROLS – WHEEL DRIVES – Dual Joystick Controls……………………………………………………………………………………………………………….140
CONTROLS – WHEEL DRIVES – Dual Hand Controls…………………………………………………………………………………………………………………..143
CONTROLS – LIFT/TILT – T-Bar Controls…………………………………………………………………………………………………………………………146
CONTROLS – LIFT/TILT – Hand/Foot Controls……………………………………………………………………………………………………………………..148
CONTROLS – LIFT/TILT – T-Bar/Joystick and Dual Joystick Controls…………………………………………………………………………………………………150
CONTROLS – LIFT/TILT – Dual Hand Controls……………………………………………………………………………………………………………………..152
CONTROLS – AUXILIARY HYDRAULICS – Auxiliary Hydraulics Standard and High-Flow T-Bar and Dual Hand Controls……………………………………………………………154
CONTROLS – ENGINE – Electric Throttle Sensor T-Bar, T-Bar/Joystick, Dual Hand and Dual Joystick Controls……………………………………………………………..156
ELECTRICAL – CHASSIS………………………………………………………………………………………………………………………………………..158
ELECTRICAL – CHASSIS – Rear Light Power Distribution 5640 Models: SN 512870 and Up 6640 Models: SN 608904 and Up………………………………………………………161
ELECTRICAL – CHASSIS – T-Bar and Dual Hand Controls…………………………………………………………………………………………………………….163
ELECTRICAL – ROPS/FOPS………………………………………………………………………………………………………………………………………165
ELECTRICAL – LIGHTS…………………………………………………………………………………………………………………………………………167
ELECTRICAL – ENGINE…………………………………………………………………………………………………………………………………………169
ELECTRICAL – ENGINE – Remote Battery Terminal………………………………………………………………………………………………………………….171
ELECTRICAL – ENGINE – Electrical Disconnect Switch EU Completing…………………………………………………………………………………………………173
ELECTRICAL – CONTROL – High Flow Control………………………………………………………………………………………………………………………175
ELECTRICAL – CONTROL – Two-Speed Control………………………………………………………………………………………………………………………177
FOUR-POINT LIFT – EU Completing………………………………………………………………………………………………………………………………179
SOUND SUPPRESSION – Standard…………………………………………………………………………………………………………………………………181
SOUND SUPPRESSION – EU Completing…………………………………………………………………………………………………………………………….183
TIRES……………………………………………………………………………………………………………………………………………………..185
DECALS…………………………………………………………………………………………………………………………………………………….188
DECALS – GENERAL INFORMATION……………………………………………………………………………………………………………………………..188
DECALS (1 of 7)…………………………………………………………………………………………………………………………………………189
DECALS (2 of 7)…………………………………………………………………………………………………………………………………………192
DECALS (3 of 7)…………………………………………………………………………………………………………………………………………195
DECALS (4 of 7)…………………………………………………………………………………………………………………………………………198
DECALS (5 of 7)…………………………………………………………………………………………………………………………………………201
DECALS (6 of 7)…………………………………………………………………………………………………………………………………………204
DECALS (7 of 7)…………………………………………………………………………………………………………………………………………207
SECTION B: HYDRAULIC COMPONENTS………………………………………………………………………………………………………………………………….210
LIFT CYLINDER………………………………………………………………………………………………………………………………………………210
TILT CYLINDER………………………………………………………………………………………………………………………………………………212
DRIVE MOTORS – Single-Speed………………………………………………………………………………………………………………………………….214
DRIVE MOTORS – Two-Speed…………………………………………………………………………………………………………………………………….216
TANDEM PUMP – Dual Joystick Pump 50351006……………………………………………………………………………………………………………………..218
TANDEM PUMP – Dual Joystick Pumps 245149 and 241978…………………………………………………………………………………………………………….220
TANDEM PUMP – Dual Joystick Tandem Pump 50351006 / 50353716 Engine End……………………………………………………………………………………………222
TANDEM PUMP – Dual Joystick Tandem Pump 50351006 / 50353717 Gear Pump End…………………………………………………………………………………………224
TANDEM PUMP – Dual Joystick Tandem Pump 245149 and 241978 / Engine End 198170……………………………………………………………………………………..226
TANDEM PUMP – Dual Joystick Tandem Pump 245149 and 241978 / Gear Pump End 198171…………………………………………………………………………………..228
TANDEM PUMP – Dual Joystick Pump 190488 5640E SN 511501 – 511596 6640E SN 608101 – 608171…………………………………………………………………………..230
TANDEM PUMP – Dual Joystick Tandem Pump 190488 / Engine End 191576 5640E SN 511501 – 511596 6640E SN 608101 – 608171…………………………………………………..232
TANDEM PUMP – Dual Joystick Tandem Pump 190488 / Gear Pump End 191707 5640E SN 511501 – 511596 6640E SN 608101 – 608171………………………………………………..234
TANDEM PUMP – Tandem Pump 186918 / Gear Pump End 186919…………………………………………………………………………………………………………236
TANDEM PUMP – Tandem Pump 186918 / Engine End 186920……………………………………………………………………………………………………………239
GEAR PUMP-SINGLE – Standard Auxiliary…………………………………………………………………………………………………………………………242
GEAR PUMP – DOUBLE – High-Flow Auxiliary………………………………………………………………………………………………………………………244
SELF-LEVELING VALVE…………………………………………………………………………………………………………………………………………246
LIFT AND TILT SOLENOID VALVE…………………………………………………………………………………………………………………………………248
SOLENOID VALVES – BRAKE – SINGLE SPEED………………………………………………………………………………………………………………………..250
SOLENOID VALVES – BRAKE – TWO-SPEED…………………………………………………………………………………………………………………………..252
SOLENOID VALVES – BRAKE – BRAKE RELEASE……………………………………………………………………………………………………………………….254
MAIN CONTROL VALVE – High-Flow Control Valve 193701 – T-Bar and Dual Hand Controls…………………………………………………………………………………256
MAIN CONTROL VALVE – Standard Control Valve 194961 – T-Bar and Dual Hand Controls………………………………………………………………………………….258
MAIN CONTROL VALVE – Standard Control Valve 193103 – T-Bar/Joystick, Hand/Foot and Dual Joystick Controls…………………………………………………………….260
MAIN CONTROL VALVE – High-Flow Control Valve 193104 – T-Bar/Joystick, Hand/Foot and Dual Joystick Controls……………………………………………………………262
PROPORTIONAL VALVES – Proportional Valve 244510 – T-Bar and Hand/Foot Controls – High-Flow Option T-Bar/Joystick and Dual Joystick Controls – Standard Option………………264
PROPORTIONAL VALVES – 3 Bank Valve – 244511 Standard Auxiliary…………………………………………………………………………………………………..266
PROPORTIONAL VALVES – 5 Bank Valve – 244513 High-Flow Auxiliary………………………………………………………………………………………………….268
HYGRAGLIDE™ RIDE CONTROL MANIFOLD…………………………………………………………………………………………………………………………….270
SOLENOID VALVE – POWER-A-TACH®……………………………………………………………………………………………………………………………….272
HYDRAULIC VALVES, SWITCH KITS AND CAPS – VALVE KITS – 50352234 and 50354134 Solenoid Valves…………………………………………………………………………274
HYDRAULIC VALVES, SWITCH KITS AND CAPS – VALVE KITS – 50354400 and 50354402 Solenoid Valves…………………………………………………………………………276
HYDRAULIC VALVES, SWITCH KITS AND CAPS – VALVE KITS – 50354196 and 50350197 Switch Kits…………………………………………………………………………….278
HYDRAULIC VALVES, SWITCH KITS AND CAPS – VALVE KITS – 50350198 Switch Kit…………………………………………………………………………………………280
HYDRAULIC VALVES, SWITCH KITS AND CAPS – VALVE KITS – 50354135 and 50354136 Hydraulic Caps………………………………………………………………………….282
PUMP – COLD WEATHER POWER-A-TACH®…………………………………………………………………………………………………………………………….284
FOOT VALVE…………………………………………………………………………………………………………………………………………………286
SECTION C: FILTER LISTING, KITS AND ACCESSORIES……………………………………………………………………………………………………………………288
Analysis Kits – Contact your Gehl Dealer………………………………………………………………………………………………………………………288
Filters and Other Available Accessories……………………………………………………………………………………………………………………….289
KITS AND ACCESSORIES HVAC Kit 811269 (5640), 811270 (6640) – Belt Driven 5640E SN 511701 and Up, 6640E SN 608301 and Up………………………………………………..290
KITS AND ACCESSORIES HVAC Kit 811269 (5640), 811270 (6640) – Hydraulic Driven 5640E (EU) SN 511501 – 511700 6640E (EU) SN 608101 – 608300………………………………..294
KITS AND ACCESSORIES HVAC Kit 811269 (5640), 811270 (6640) HVAC Kit Service Parts Assemblies 195755 HVAC Housing………………………………………………………298
KITS AND ACCESSORIES HVAC Kit 811269 (5640), 811270 (6640) HVAC Kit Service Parts Assemblies 194711 Condensor Assembly…………………………………………………301
KITS AND ACCESSORIES Heater-Defroster Kit 811272……………………………………………………………………………………………………………….303
KITS AND ACCESSORIES Backup Alarm Kit 810404…………………………………………………………………………………………………………………..306
KITS AND ACCESSORIES Horn Kit 811288………………………………………………………………………………………………………………………….308
KITS AND ACCESSORIES Rearview Mirror Kit 806894………………………………………………………………………………………………………………..310
KITS AND ACCESSORIES – Front Door Kit 810412…………………………………………………………………………………………………………………..312
KITS AND ACCESSORIES Seat Belt Kits – 2″ 810424 and 3″ 810425……………………………………………………………………………………………………315
KITS AND ACCESSORIES Seat Kits – Suspension 810422 and Standard 810423……………………………………………………………………………………………317
KITS AND ACCESSORIES – Side Window Kit 810413 PN 183276 – Assy/Right Window PN 183275 – Assy/Left Window PN 50351104 – Latch/Window……………………………………..319
KITS AND ACCESSORIES – 3-Point Restraint – 2″ Seat Belt 810426 and 3″ Seat Belt 810427 5640 Models: SN 511760 and Before 6640 Models: SN 608315 and Before…………………321
KITS AND ACCESSORIES Pre-Cleaner Kit 811276 (5640), 811277 (6640)………………………………………………………………………………………………..323
KITS AND ACCESSORIES Strobe Light Kit 805803…………………………………………………………………………………………………………………..325
KITS AND ACCESSORIES Dual Flasher Kit 810421…………………………………………………………………………………………………………………..327
KITS AND ACCESSORIES – Impact-Resistant Front Door Kit 810561……………………………………………………………………………………………………329
KITS AND ACCESSORIES Single-Point Lift Kit 810834………………………………………………………………………………………………………………332
KITS AND ACCESSORIES Interior Console Kit 810494……………………………………………………………………………………………………………….334
KITS AND ACCESSORIES AM/FM Radio Kit 810897……………………………………………………………………………………………………………………336
KITS AND ACCESSORIES Four-Point Lift Kit 810945………………………………………………………………………………………………………………..338
KITS AND ACCESSORIES 14-Pin Connector for Auxiliary Attachments Kit 811226………………………………………………………………………………………..340
KITS AND ACCESSORIES Backup Alarm Kit for Dual Joystick 810838…………………………………………………………………………………………………..343
KITS AND ACCESSORIES Counterweight Kits 811506 (Light) and 811507 (Heavy)…………………………………………………………………………………………345
KITS AND ACCESSORIES Remote Terminal Kit 811609………………………………………………………………………………………………………………..347
KITS AND ACCESSORIES Power-A-Tach® Kit 811610………………………………………………………………………………………………………………….349
KITS AND ACCESSORIES Power-A-Tach® Kit 811610………………………………………………………………………………………………………………….352
KITS AND ACCESSORIES Power-A-Tach® Kit – Cold Weather 811647…………………………………………………………………………………………………….354
KITS AND ACCESSORIES Power-A-Tach® Kit – Cold Weather 811647 – 5640 Models………………………………………………………………………………………..357
KITS AND ACCESSORIES Power-A-Tach® Kit – Cold Weather 811647 – 5640 and 6640 Models………………………………………………………………………………..360
KITS AND ACCESSORIES Power-A-Tach® Kit – Cold Weather 811647 – 6640 Models………………………………………………………………………………………..363
KITS AND ACCESSORIES 811655 Rear Wiper Kit…………………………………………………………………………………………………………………….366
KITS AND ACCESSORIES 811655 Rear Wiper Kit (Additional)…………………………………………………………………………………………………………368
KITS AND ACCESSORIES 810470 Crossmember Auxiliary Tube Kit………………………………………………………………………………………………………370
KITS AND ACCESSORIES 50850520 Pilot Valve Kit – Standard Flow……………………………………………………………………………………………………372
KITS AND ACCESSORIES 50850522 Mechanical Valve Kit – Standard Flow……………………………………………………………………………………………….374
KITS AND ACCESSORIES 50850506 Pilot Valve Kit – High-Flow……………………………………………………………………………………………………….376
KITS AND ACCESSORIES 50850508 Mechanical Valve Kit – High-Flow…………………………………………………………………………………………………..378
SECTION D: SCHEMATICS…………………………………………………………………………………………………………………………………………..380
O-Ring Table, Coupling & Adapter Torque Table………………………………………………………………………………………………………………….380
Torque Specifications Table………………………………………………………………………………………………………………………………….381
SCHEMATICS…………………………………………………………………………………………………………………………………………………382