Gehl Z35 GEN:2 Compact Excavator Operator’s Manual 50940259 – PDF DOWNLOAD

Gehl Z35 GEN:2 Compact Excavator Operator’s Manual 50940259 – PDF DOWNLOAD

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Gehl Z35 GEN:2 Compact Excavator Operator’s Manual 50940259 – PDF DOWNLOAD

Language : English
Pages : 318
Downloadable : Yes
File Type : PDF
Size: 64.5 MB

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DESCRIPTION:

Gehl Z35 GEN:2 Compact Excavator Operator’s Manual 50940259 – PDF DOWNLOAD

Serial Numbers 00701 and Up

Introduction:

This Operation and Maintenance Manual is designed to provide you with important information and
suggestions necessary for using the machine with safety and efficiency.

• Please be sure to read
  through the manual before using the machine, to make yourself familiar with the procedures and
  instructions for operating, inspecting and servicing.
• Keep in mind that failure to observe the precautions
  given in the manual or using any procedures not prescribed in the manual may cause a serious
  accident.

TABLE OF CONTENTS:

Gehl Z35 GEN:2 Compact Excavator Operator’s Manual 50940259 – PDF DOWNLOAD

Z35 _OM_Gehl Cover_50940259…………………………………………………………………………………………….. 0
ViO35-6A_Gehl_12-10-14…………………………………………………………………………………………………. 5
1. Introduction……………………………………………………………………………………………………. 5
2. Safety Information………………………………………………………………………………………………. 6
3. Product Overview………………………………………………………………………………………………… 7
3.1 Intended uses………………………………………………………………………………………………. 7
3.2 Break in period…………………………………………………………………………………………….. 7
3.3 Conditions to insure compliance with EPA emission standards Conditions de conformité avec les standards d’émission EPA…. 8
3.4 Acquisition of Information on Machines in Operation and Handling of Acquired Information……………………………. 10
4. Operation License……………………………………………………………………………………………….. 11
5. Ordering Replacement Parts and Service Call………………………………………………………………………… 12
5.1 Location of machine serial number plate……………………………………………………………………….. 12
5.2 Location of engine serial number plate………………………………………………………………………… 12
5.3 Location of EPA emission control plate Localisation de la plaque signalétique EPA………………………………….. 13
5.4 Ordering replacement parts and service calls…………………………………………………………………… 13
QUICK GUIDE……………………………………………………………………………………………………….. 15
SAFETY……………………………………………………………………………………………………………. 33
1. Basic Precautions……………………………………………………………………………………………….. 35
2. Operating Precautions……………………………………………………………………………………………. 40
2.1 Precautions before starting the engine………………………………………………………………………… 40
2.2 Precautions for starting the engine, working and parking………………………………………………………… 42
2.3 Precautions for transportation……………………………………………………………………………….. 48
2.4 Precautions for the battery………………………………………………………………………………….. 49
2.5 Precautions for towing………………………………………………………………………………………. 51
3. Precautions for Servicing………………………………………………………………………………………… 52
3.1 Precautions before servicing…………………………………………………………………………………. 52
3.2 Precautions during servicing…………………………………………………………………………………. 54
4. Safety Messages (Warning Labels)………………………………………………………………………………….. 58
4.1 Location of warning labels…………………………………………………………………………………… 58
OPERATION…………………………………………………………………………………………………………. 71
1. Identification of Important Parts…………………………………………………………………………………. 73
1.1 Overview of the machine……………………………………………………………………………………… 73
1.2 Controls and switches……………………………………………………………………………………….. 75
2. Description of Control Devices……………………………………………………………………………………. 76
2.1 LCD Monitor………………………………………………………………………………………………… 76
2.2 Switches……………………………………………………………………………………………………106
2.3 Control levers and pedals…………………………………………………………………………………….112
2.4 Engine hood rear cover……………………………………………………………………………………….117
2.5 Bonnet B……………………………………………………………………………………………………118
2.6 Bonnet R……………………………………………………………………………………………………119
2.7 Operator’s seat bottom cover………………………………………………………………………………….120
2.8 Storage space for the operation & maintenance manual…………………………………………………………….121
2.9 Tool storage………………………………………………………………………………………………..121
2.10 Drink holder……………………………………………………………………………………………….122
2.11 Utility box (for the canopy type only)………………………………………………………………………..122
2.12 Windshield (for cabin)………………………………………………………………………………………123
2.13 Emergency escape hammer (for the cabin type only)………………………………………………………………126
2.14 Operator’s seat…………………………………………………………………………………………….127
2.15 Ash tray (for cabin)………………………………………………………………………………………..128
2.16 Work Lights………………………………………………………………………………………………..129
2.17 Air outlet (for cabin)………………………………………………………………………………………130
2.18 Right window glass (for cabin)……………………………………………………………………………….130
2.19 Cabin side door…………………………………………………………………………………………….131
2.20 Replenishment of windshield washer fluid………………………………………………………………………131
2.21 Fuse………………………………………………………………………………………………………132
2.22 External power outlet……………………………………………………………………………………….134
3. Operating Instructions……………………………………………………………………………………………135
3.1 Checking before starting the engine……………………………………………………………………………135
3.2 Starting up the engine……………………………………………………………………………………….148
3.3 Operating and checking instructions after starting the engine…………………………………………………….152
3.4 Traveling…………………………………………………………………………………………………..154
3.5 Steering……………………………………………………………………………………………………158
3.6 Stopping the machine…………………………………………………………………………………………160
3.7 Swinging the upperstructure…………………………………………………………………………………..161
3.8 Operating the implements……………………………………………………………………………………..162
3.9 Precautions for operating the implement………………………………………………………………………..163
3.10 Precautions for working……………………………………………………………………………………..166
3.11 Precautions for going up and down a slope……………………………………………………………………..167
3.12 Escaping from the mud……………………………………………………………………………………….169
3.13 Operations using the bucket………………………………………………………………………………….170
3.14 Handling quick coupler (option)………………………………………………………………………………171
3.15 Parking the machine…………………………………………………………………………………………181
3.16 Inspection requirements after completing operation……………………………………………………………..182
3.17 Stopping the engine…………………………………………………………………………………………183
3.18 Inspection requirements after stopping the engine………………………………………………………………184
3.19 Locking……………………………………………………………………………………………………184
3.20 Handling the rubber track (for rubber track type)………………………………………………………………185
3.21 Handling hydraulic P.T.O…………………………………………………………………………………….190
3.22 Releasing the internal pressure of the hydraulic circuit by accumulator…………………………………………..195
4. Transportation…………………………………………………………………………………………………..197
4.1 Loading and unloading the machine……………………………………………………………………………..197
4.2 Precautions for loading the machine……………………………………………………………………………199
4.3 Precautions for transporting the machine……………………………………………………………………….200
4.4 Suspending the machine……………………………………………………………………………………….201
5. Care and Service in Cold Weather…………………………………………………………………………………..203
5.1 Preparing for cold weather……………………………………………………………………………………203
5.2 Precautions after a day’s work………………………………………………………………………………..206
5.3 After cold weather ends………………………………………………………………………………………206
6. Long-term Storage………………………………………………………………………………………………..207
6.1 Before storing………………………………………………………………………………………………207
6.2 Storing…………………………………………………………………………………………………….208
6.3 Using the machine again………………………………………………………………………………………208
7. Troubleshooting………………………………………………………………………………………………….209
7.1 Phenomena that are not breakdowns……………………………………………………………………………..209
7.2 Towing……………………………………………………………………………………………………..210
7.3 If the battery is overdischarged………………………………………………………………………………211
7.4 Troubleshooting……………………………………………………………………………………………..216
MAINTENANCE………………………………………………………………………………………………………..221
1. Precautions for Servicing…………………………………………………………………………………………223
2. Basic Servicing Practices…………………………………………………………………………………………226
2.1 Oils, fuel, and cooling water…………………………………………………………………………………227
2.2 Electrical equipment…………………………………………………………………………………………231
2.3 Hydraulic system…………………………………………………………………………………………….232
3. Consumables……………………………………………………………………………………………………..234
4. Fueling, Oiling and Greasing Based on Temperature Range………………………………………………………………235
4.1 Fuel and oil………………………………………………………………………………………………..235
4.2 Cooling water……………………………………………………………………………………………….235
5. Standard Tightening Torque for Bolts and Nuts……………………………………………………………………….236
5.1 Required tools………………………………………………………………………………………………236
5.2 Torque table………………………………………………………………………………………………..237
6. Replacing Essential Parts Periodically……………………………………………………………………………..238
7. Maintenance Table………………………………………………………………………………………………..240
7.1 Table of service time intervals……………………………………………………………………………….240
7.2 Service intervals when using the hydraulic breaker………………………………………………………………244
8. Procedures for Maintenance………………………………………………………………………………………..245
8.1 First services………………………………………………………………………………………………245
8.2 Nonperiodic services…………………………………………………………………………………………246
8.3 Checking before start-up……………………………………………………………………………………..262
8.4 Maintenance every 50 service hours…………………………………………………………………………….263
8.5 Maintenance every 100 service hours……………………………………………………………………………264
8.6 Maintenance every 250 service hours……………………………………………………………………………265
8.7 Maintenance every 500 service hours……………………………………………………………………………270
8.8 Maintenance every 1000 service hours…………………………………………………………………………..277
8.9 Maintenance every 1500 service hours…………………………………………………………………………..281
8.10 Maintenance every 2000 service hours………………………………………………………………………….282
8.11 Maintenance every 3000 service hours………………………………………………………………………….284
SPECIFICATIONS AND DIMENSIONAL DIAGRAMS……………………………………………………………………………….285
1. Specifications and Dimensional Diagrams…………………………………………………………………………….287
OPTIONAL PARTS AND ATTACHMENTS……………………………………………………………………………………….293
1. General Precautions………………………………………………………………………………………………295
1.1 Safety precautions…………………………………………………………………………………………..295
1.2 Precautions for mounting an attachment (implement)………………………………………………………………297
2. Handling Air Conditioner………………………………………………………………………………………….298
2.1 Description of lever and switches for air conditioner……………………………………………………………298
2.2 How to use air conditioner……………………………………………………………………………………300
2.3 Maintenance, inspection and servicing of air conditioner…………………………………………………………302
APPENDIX TABLE……………………………………………………………………………………………………..307
1. List of consumables…………………………………………………………………………………………..309
2. Fuel, oil and cooling water……………………………………………………………………………………309
3. Required tools……………………………………………………………………………………………….310
4. Torque table…………………………………………………………………………………………………311
5. List of safety parts………………………………………………………………………………………….312
6. List of error codes displayed on LCD monitor…………………………………………………………………….313
Z35_OM_Gehl Back Cover_50940259…………………………………………………………………………………………. 0
Ecaavator Gehl.pdf…………………………………………………………………………………………………….. 0
1. Specifications and Dimensional Diagrams……………………………………………………………………………. 0