Gehl Z45 GEN:2 Compact Excavator Operator’s Manual 50940407 – PDF DOWNLOAD

Gehl Z45 GEN:2 Compact Excavator Operator’s Manual 50940407 – PDF DOWNLOAD

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Gehl Z45 GEN:2 Compact Excavator Operator’s Manual 50940407 – PDF DOWNLOAD

Language : English
Pages : 354
Downloadable : Yes
File Type : PDF
Size: 72.4 MB

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DESCRIPTION:

Gehl Z45 GEN:2 Compact Excavator Operator’s Manual 50940407 – PDF DOWNLOAD

Serial Numbers 00701 and Up

Introduction:

This Operation and Maintenance Manual for the Manitou Excavator is designed to provide you
with important information and suggestions necessary for using the machine with safety and efficiency.

• Please be sure to read through the manual before using the machine, to make yourself
  familiar with the procedures and instructions for operating, inspecting and servicing.
• Keep in mind
  that failure to observe the precautions given in the manual or using any procedures not prescribed
  in the manual may cause a serious accident.

TABLE OF CONTENTS:

Gehl Z45 GEN:2 Compact Excavator Operator’s Manual 50940407 – PDF DOWNLOAD

00-01 Introduction.pdf………………………………………………………………………. 0
1. Introduction…………………………………………………………………………. 0
00-02 Safety Information.pdf…………………………………………………………………. 0
2. Safety Information……………………………………………………………………. 0
00-03 Product Overview.pdf…………………………………………………………………… 0
3. Product Overview……………………………………………………………………… 0
3.1 Intended uses……………………………………………………………………. 0
3.2 Break in period………………………………………………………………….. 0
3.3 Conditions to be met to assure compliance with EPA emission standards………………….. 0
3.4 Emission system warranty………………………………………………………….. 0
3.5 Acquisition of Information on Machines in Operation and Handling of Acquired Information…. 0
00-05 Ordering Replacement Parts and Service Call.pdf…………………………………………… 0
5. Ordering Replacement Parts and Service Call……………………………………………… 0
5.1 Location of machine serial number plate…………………………………………….. 0
5.2 Location of engine serial number plate……………………………………………… 0
5.3 Location of EPA emission control plate……………………………………………… 0
5.4 Ordering replacement parts and service calls………………………………………… 0
00-04 Operation License.pdf………………………………………………………………….. 0
4. Operation License…………………………………………………………………….. 0
01-01 Basic Precautions.pdf………………………………………………………………….. 0
1. Basic Precautions…………………………………………………………………….. 0
01-02 Operating Precautions.pdf………………………………………………………………. 0
2. Operating Precautions…………………………………………………………………. 0
2.1 Precautions before starting the engine……………………………………………… 0
2.2 Precautions for starting the engine, working and parking……………………………… 0
2.3 Precautions for transportation…………………………………………………….. 0
2.4 Precautions for the battery……………………………………………………….. 0
2.5 Precautions for towing……………………………………………………………. 0
2.6 Precautions for engines and exhaust gas treatment equipment…………………………… 0
01-03 Precautions for Servicing.pdf…………………………………………………………… 0
3. Precautions for Servicing……………………………………………………………… 0
3.1 Precautions before servicing………………………………………………………. 0
3.2 Precautions during servicing………………………………………………………. 0
01-04 Safety Messages (Warning Labels).pdf…………………………………………………….. 0
4. Safety Messages (Warning Labels)……………………………………………………….. 0
4.1 Location of warning labels………………………………………………………… 0
02-01 Identification of Important Parts.pdf……………………………………………………. 0
1. Identification of Important Parts………………………………………………………. 0
1.1 Overview of the machine…………………………………………………………… 0
1.2 Controls and switches…………………………………………………………….. 0
02-02 Description of Control Devices.pdf………………………………………………………. 0
2. Description of Control Devices…………………………………………………………. 0
2.1 LCD monitor……………………………………………………………………… 0
2.2 Switches………………………………………………………………………… 0
2.3 Control levers and pedals…………………………………………………………. 0
2.4 Engine hood rear cover……………………………………………………………. 0
2.5 Bonnet B………………………………………………………………………… 0
2.6 Bonnet R………………………………………………………………………… 0
2.7 Operator’s seat bottom cover………………………………………………………. 0
2.8 Storage space for the operation & maintenance manual…………………………………. 0
2.9 Tool storage…………………………………………………………………….. 0
2.10 Drink holder……………………………………………………………………. 0
2.11 Utility box (without air conditioner)……………………………………………… 0
2.12 Windshield (cabin type)………………………………………………………….. 0
2.13 Emergency escape hammer (cabin type)………………………………………………. 0
2.14 Operator’s seat…………………………………………………………………. 0
2.15 Ash tray (cabin type)……………………………………………………………. 0
2.16 Work lights…………………………………………………………………….. 0
2.17 Right window glass (cabin type)…………………………………………………… 0
2.18 Cabin side door (cabin type)……………………………………………………… 0
2.19 Replenishment of windshield washer fluid (cabin type)……………………………….. 0
2.20 Handling air conditioner (option)…………………………………………………. 0
2.21 Fuse…………………………………………………………………………… 0
2.22 External power outlet……………………………………………………………. 0
02-03 Operating Instructions.pdf……………………………………………………………… 0
3. Operating Instructions………………………………………………………………… 0
3.1 Checking before starting the engine………………………………………………… 0
3.2 Starting up the engine……………………………………………………………. 0
3.3 Operating and checking instructions after starting the engine…………………………. 0
3.4 Traveling……………………………………………………………………….. 0
3.5 Steering………………………………………………………………………… 0
3.6 Stopping the machine……………………………………………………………… 0
3.7 Swinging the upper structure………………………………………………………. 0
3.8 Operating the implements………………………………………………………….. 0
3.9 Precautions for operating the implement…………………………………………….. 0
3.10 Precautions for working………………………………………………………….. 0
3.11 Precautions for going up and down a slope………………………………………….. 0
3.12 Escaping from the mud……………………………………………………………. 0
3.13 Operations using the bucket………………………………………………………. 0
3.14 Parking the machine……………………………………………………………… 0
3.15 Inspection requirements after completing operation………………………………….. 0
3.16 Stopping the engine……………………………………………………………… 0
3.17 Inspection requirements after stopping the engine…………………………………… 0
3.18 Locking………………………………………………………………………… 0
3.19 Handling the rubber track (for rubber track type)…………………………………… 0
3.20 Replacing the bucket without the quick coupler……………………………………… 0
3.21 Reversing the bucket without the quick coupler……………………………………… 0
3.22 Handling quick coupler (option)…………………………………………………… 0
3.23 Handling hydraulic P.T.O…………………………………………………………. 0
3.24 Releasing the internal pressure of the hydraulic circuit by accumulator……………….. 0
3.25 Handling diesel particulate filter (DPF)…………………………………………… 0
3.26 Handling SMARTASSIST-Remote (option)………………………………………………. 0
02-04 Transportation.pdf…………………………………………………………………….. 0
4. Transportation……………………………………………………………………….. 0
4.1 Loading and unloading the machine………………………………………………….. 0
4.2 Precautions for loading the machine………………………………………………… 0
4.3 Precautions for transporting the machine……………………………………………. 0
4.4 Suspending the machine……………………………………………………………. 0
02-05 Care and Service in Cold Weather.pdf…………………………………………………….. 0
5. Care and Service in Cold Weather……………………………………………………….. 0
5.1 Preparing for cold weather………………………………………………………… 0
5.2 Precautions after a day’s work…………………………………………………….. 0
5.3 After cold weather ends…………………………………………………………… 0
02-06 Long-term Storage.pdf………………………………………………………………….. 0
6. Long-term Storage…………………………………………………………………….. 0
6.1 Before storing…………………………………………………………………… 0
6.2 Storing…………………………………………………………………………. 0
6.3 Using the machine again…………………………………………………………… 0
02-07 Troubleshooting.pdf……………………………………………………………………. 0
7. Troubleshooting………………………………………………………………………. 0
7.1 Phenomena that are not breakdowns………………………………………………….. 0
7.2 Towing………………………………………………………………………….. 0
7.3 If the battery is overdischarged…………………………………………………… 0
7.4 Troubleshooting………………………………………………………………….. 0
03-01 Precautions for Servicing.pdf…………………………………………………………… 0
1. Precautions for Servicing……………………………………………………………… 0
03-02 Basic Servicing Practices.pdf…………………………………………………………… 0
2. Basic Servicing Practices……………………………………………………………… 0
2.1 Diesel fuel……………………………………………………………………… 0
2.2 Engine oil………………………………………………………………………. 0
2.3 Engine cooling water……………………………………………………………… 0
2.4 Hydraulic oil and reduction gear oil……………………………………………….. 0
2.5 Handling grease, oil, fuel and filters……………………………………………… 0
2.6 Electrical equipment……………………………………………………………… 0
2.7 Hydraulic system…………………………………………………………………. 0
03-03 Consumables.pdf……………………………………………………………………….. 0
3. Consumables………………………………………………………………………….. 0
03-04 Fueling, Oiling and Greasing Based on Temperature Range.pdf………………………………… 0
4. Fueling, Oiling and Greasing Based on Temperature Range…………………………………… 0
4.1 Fuel and oil…………………………………………………………………….. 0
4.2 Cooling water……………………………………………………………………. 0
03-05 Standard Tightening Torque for Bolts and Nuts.pdf…………………………………………. 0
5. Standard Tightening Torque for Bolts and Nuts……………………………………………. 0
5.1 Required tools…………………………………………………………………… 0
5.2 Torque table…………………………………………………………………….. 0
03-06 Replacing Essential Parts Periodically.pdf……………………………………………….. 0
6. Replacing Essential Parts Periodically………………………………………………….. 0
03-07 Maintenance Table.pdf………………………………………………………………….. 0
7. Maintenance Table…………………………………………………………………….. 0
7.1 Table of service time intervals……………………………………………………. 0
7.2 Service intervals when using the hydraulic breaker…………………………………… 0
03-08 Procedures for Maintenance.pdf………………………………………………………….. 0
8. Procedures for Maintenance…………………………………………………………….. 0
8.1 First services…………………………………………………………………… 0
8.2 Non-periodic services…………………………………………………………….. 0
8.3 Checking before start-up………………………………………………………….. 0
8.4 Maintenance every 50 service hours…………………………………………………. 0
8.5 Maintenance every 100 service hours………………………………………………… 0
8.6 Maintenance every 250 service hours………………………………………………… 0
8.7 Maintenance every 500 service hours………………………………………………… 0
8.8 Maintenance every 1000 service hours……………………………………………….. 0
8.9 Maintenance every 1500 service hours……………………………………………….. 0
8.10 Maintenance every 2000 service hours………………………………………………. 0
8.11 Maintenance every 3000 service hours………………………………………………. 0
04-01 Specifications and Dimensional Diagrams.pdf………………………………………………. 0
1. Specifications and Dimensional Diagrams…………………………………………………. 0
05-01 General Precautions.pdf………………………………………………………………… 0
1. General Precautions…………………………………………………………………… 0
1.1 Safety precautions……………………………………………………………….. 0
1.2 Precautions for mounting an attachment (implement)…………………………………… 0
06-01 APPENDIX TABLE.pdf…………………………………………………………………….. 0
1. List of consumables…………………………………………………………………… 0
2. Fuel, oil and cooling water……………………………………………………………. 0
3. Required tools……………………………………………………………………….. 0
4. Torque table…………………………………………………………………………. 0
5. List of essential parts……………………………………………………………….. 0
6. List of error codes displayed on LCD monitor…………………………………………….. 0
00-01 Introduction..pdf……………………………………………………………………… 0
1. Introduction…………………………………………………………………………. 0
00-02 Safety Information.pdf…………………………………………………………………. 0
2. Safety Information……………………………………………………………………. 0
00-03 Product Overview.pdf…………………………………………………………………… 0
3. Product Overview……………………………………………………………………… 0
3.1 Intended uses……………………………………………………………………. 0
3.2 Break in period………………………………………………………………….. 0
3.3 Conditions to be met to assure compliance with EPA emission standards………………….. 0
3.4 Emission system warranty………………………………………………………….. 0
3.5 Acquisition of Information on Machines in Operation and Handling of Acquired Information…. 0
00-04 Operation License.pdf………………………………………………………………….. 0
4. Operation License…………………………………………………………………….. 0
00-05 Ordering Replacement Parts and Service Call.pdf…………………………………………… 0
5. Ordering Replacement Parts and Service Call……………………………………………… 0
5.1 Location of machine serial number plate…………………………………………….. 0
5.2 Location of engine serial number plate……………………………………………… 0
5.3 Location of EPA emission control plate……………………………………………… 0
5.4 Ordering replacement parts and service calls………………………………………… 0
01-01 Basic Precautions.pdf………………………………………………………………….. 0
1. Basic Precautions…………………………………………………………………….. 0
01-02 Operating Precautions.pdf………………………………………………………………. 0
2. Operating Precautions…………………………………………………………………. 0
2.1 Precautions before starting the engine……………………………………………… 0
2.2 Precautions for starting the engine, working and parking……………………………… 0
2.3 Precautions for transportation…………………………………………………….. 0
2.4 Precautions for the battery……………………………………………………….. 0
2.5 Precautions for towing……………………………………………………………. 0
2.6 Precautions for engines and exhaust gas treatment equipment…………………………… 0
01-03 Precautions for Servicing.pdf…………………………………………………………… 0
3. Precautions for Servicing……………………………………………………………… 0
3.1 Precautions Before Servicing………………………………………………………. 0
3.2 Precautions during servicing………………………………………………………. 0
01-03 Precautions for Servicing.pdf…………………………………………………………… 0
3. Precautions for Servicing……………………………………………………………… 0
3.1 Precautions Before Servicing………………………………………………………. 0
3.2 Precautions during servicing………………………………………………………. 0
01-04 Safety Messages (Warning Labels).pdf…………………………………………………….. 0
4. Safety Messages (Warning Labels)……………………………………………………….. 0
4.1 Location of warning labels………………………………………………………… 0
01-04 Safety Messages (Warning Labels).pdf…………………………………………………….. 0
4. Safety Messages (Warning Labels)……………………………………………………….. 0
4.1 Location of warning labels………………………………………………………… 0
02-01 Identification of Important Parts.pdf……………………………………………………. 0
1. Identification of Important Parts………………………………………………………. 0
1.1 Overview of the machine…………………………………………………………… 0
1.2 Controls and switches…………………………………………………………….. 0
02-02 Description of Control Devices.pdf………………………………………………………. 0
2. Description of Control Devices…………………………………………………………. 0
2.1 LCD monitor……………………………………………………………………… 0
2.2 Switches………………………………………………………………………… 0
2.3 Control levers and pedals…………………………………………………………. 0
2.4 Engine hood rear cover……………………………………………………………. 0
2.5 Bonnet B………………………………………………………………………… 0
2.6 Bonnet R………………………………………………………………………… 0
2.7 Operator’s seat bottom cover………………………………………………………. 0
2.8 Storage space for the operation & maintenance manual…………………………………. 0
2.9 Tool storage…………………………………………………………………….. 0
2.10 Drink holder……………………………………………………………………. 0
2.11 Utility box (without air conditioner)……………………………………………… 0
2.12 Windshield (cabin type)………………………………………………………….. 0
2.13 Emergency escape hammer (cabin type)………………………………………………. 0
2.14 Operator’s seat…………………………………………………………………. 0
2.15 Ash tray (cabin type)……………………………………………………………. 0
2.16 Work lights…………………………………………………………………….. 0
2.17 Right window glass (cabin type)…………………………………………………… 0
2.18 Cabin side door (cabin type)……………………………………………………… 0
2.19 Replenishment of windshield washer fluid (cabin type)……………………………….. 0
2.20 Handling air conditioner (option)…………………………………………………. 0
2.21 Fuse…………………………………………………………………………… 0
2.22 External power outlet……………………………………………………………. 0
02-03 Operating Instructions.pdf……………………………………………………………… 0
3. Operating Instructions………………………………………………………………… 0
3.1 Checking before starting the engine………………………………………………… 0
3.2 Starting up the engine……………………………………………………………. 0
3.3 Operating and checking instructions after starting the engine…………………………. 0
3.4 Traveling……………………………………………………………………….. 0
3.5 Steering………………………………………………………………………… 0
3.6 Stopping the machine……………………………………………………………… 0
3.7 Swinging the upper structure………………………………………………………. 0
3.8 Operating the implements………………………………………………………….. 0
3.9 Precautions for operating the implement…………………………………………….. 0
3.10 Precautions for working………………………………………………………….. 0
3.11 Precautions for going up and down a slope………………………………………….. 0
3.12 Escaping from the mud……………………………………………………………. 0
3.13 Operations using the bucket………………………………………………………. 0
3.14 Parking the machine……………………………………………………………… 0
3.15 Inspection requirements after completing operation………………………………….. 0
3.16 Stopping the engine……………………………………………………………… 0
3.17 Inspection requirements after stopping the engine…………………………………… 0
3.18 Locking………………………………………………………………………… 0
3.19 Handling the rubber track (for rubber track type)…………………………………… 0
3.20 Handling quick coupler (option)…………………………………………………… 0
3.21 Handling hydraulic P.T.O…………………………………………………………. 0
3.22 Releasing the internal pressure of the hydraulic circuit by accumulator……………….. 0
3.23 Handling diesel particulate filter (DPF)…………………………………………… 0
3.24 Handling SMARTASSIST-Remote (option)………………………………………………. 0
02-04 Transportation.pdf…………………………………………………………………….. 0
4. Transportation……………………………………………………………………….. 0
4.1 Loading and unloading the machine………………………………………………….. 0
4.2 Precautions for loading the machine………………………………………………… 0
4.3 Precautions for transporting the machine……………………………………………. 0
4.4 Suspending the machine……………………………………………………………. 0
02-05 Care and Service in Cold Weather.pdf…………………………………………………….. 0
5. Care and Service in Cold Weather……………………………………………………….. 0
5.1 Preparing for cold weather………………………………………………………… 0
5.2 Precautions after a day’s work…………………………………………………….. 0
5.3 After cold weather ends…………………………………………………………… 0
02-06 Long-term Storage.pdf………………………………………………………………….. 0
6. Long-term Storage…………………………………………………………………….. 0
6.1 Before storing…………………………………………………………………… 0
6.2 Storing…………………………………………………………………………. 0
6.3 Using the machine again…………………………………………………………… 0
02-07 Troubleshooting.pdf……………………………………………………………………. 0
7. Troubleshooting………………………………………………………………………. 0
7.1 Phenomena that are not breakdowns………………………………………………….. 0
7.2 Towing………………………………………………………………………….. 0
7.3 If the battery is discharged………………………………………………………. 0
7.4 Troubleshooting………………………………………………………………….. 0
03-01 Precautions for Servicing #2.pdf………………………………………………………… 0
1. Precautions for Servicing……………………………………………………………… 0
03-02 Basic Servicing Practices.pdf…………………………………………………………… 0
2. Basic Servicing Practices……………………………………………………………… 0
2.1 Diesel fuel……………………………………………………………………… 0
2.2 Engine oil………………………………………………………………………. 0
2.3 Engine cooling water……………………………………………………………… 0
2.4 Hydraulic oil and reduction gear oil……………………………………………….. 0
2.5 Handling grease, oil, fuel and filters……………………………………………… 0
2.6 Electrical equipment……………………………………………………………… 0
2.7 Hydraulic system…………………………………………………………………. 0
03-03 Consumables.pdf……………………………………………………………………….. 0
3. Consumables………………………………………………………………………….. 0
03-03 Consumables.pdf……………………………………………………………………….. 0
3. Consumables………………………………………………………………………….. 0
03-04 Fueling, Oiling and Greasing Based on Temperature Range.pdf………………………………… 0
4. Fueling, Oiling and Greasing Based on Temperature Range…………………………………… 0
4.1 Fuel and oil…………………………………………………………………….. 0
4.2 Cooling water……………………………………………………………………. 0
03-05 Standard Tightening Torque for Bolts and Nuts.pdf…………………………………………. 0
5. Standard Tightening Torque for Bolts and Nuts……………………………………………. 0
5.1 Required tools…………………………………………………………………… 0
5.2 Torque table…………………………………………………………………….. 0
03-06 Replacing Essential Parts Periodically.pdf……………………………………………….. 0
6. Replacing Essential Parts Periodically………………………………………………….. 0
03-07 Maintenance Table.pdf………………………………………………………………….. 0
7. Maintenance Table…………………………………………………………………….. 0
7.1 Table of service time intervals……………………………………………………. 0
7.2 Service intervals when using the hydraulic breaker…………………………………… 0
03-08 Procedures for Maintenance.pdf………………………………………………………….. 0
8. Procedures for Maintenance…………………………………………………………….. 0
8.1 First services…………………………………………………………………… 0
8.2 Non-periodic services…………………………………………………………….. 0
8.3 Checking before start-up………………………………………………………….. 0
8.4 Maintenance every 50 service hours…………………………………………………. 0
8.5 Maintenance every 100 service hours………………………………………………… 0
8.6 Maintenance every 250 service hours………………………………………………… 0
8.7 Maintenance every 500 service hours………………………………………………… 0
8.8 Maintenance every 1000 service hours……………………………………………….. 0
8.9 Maintenance every 1500 service hours……………………………………………….. 0
8.10 Maintenance every 2000 service hours………………………………………………. 0
8.11 Maintenance every 3000 service hours………………………………………………. 0
04-01 Specifications and Dimensional Diagrams.pdf………………………………………………. 0
1. Specifications and Dimensional Diagrams…………………………………………………. 0
05-01 General Precautions.pdf………………………………………………………………… 0
1. General Precautions…………………………………………………………………… 0
1.1 Safety precautions……………………………………………………………….. 0
1.2 Precautions for mounting an attachment (implement)…………………………………… 0
06-01 APPENDIX TABLE.pdf…………………………………………………………………….. 0
1. List of consumables…………………………………………………………………… 0
2. Fuel, oil and cooling water……………………………………………………………. 0
3. Required tools……………………………………………………………………….. 0
4. Torque table…………………………………………………………………………. 0
5. List of essential parts……………………………………………………………….. 0
6. List of error codes displayed on LCD monitor…………………………………………….. 0
00-01 Introduction.pdf………………………………………………………………………. 0
1. Introduction…………………………………………………………………………. 0
00-01 Introduction.pdf………………………………………………………………………. 0
1. Introduction…………………………………………………………………………. 5
00-02 Safety Information.pdf…………………………………………………………………. 0
2. Safety Information……………………………………………………………………. 6
00-03 Product Overview.pdf…………………………………………………………………… 0
3. Product Overview……………………………………………………………………… 7
3.1 Intended uses……………………………………………………………………. 7
3.2 Break in period………………………………………………………………….. 7
3.3 Conditions to be met to assure compliance with EPA emission standards………………….. 8
3.4 Emission system warranty………………………………………………………….. 9
3.5 Acquisition of Information on Machines in Operation and Handling of Acquired Information…. 12
00-04 Operation License.pdf………………………………………………………………….. 0
4. Operation License…………………………………………………………………….. 13
00-05 Ordering Replacement Parts and Service Call.pdf…………………………………………… 0
5. Ordering Replacement Parts and Service Call……………………………………………… 14
5.1 Location of machine serial number plate…………………………………………….. 14
5.2 Location of engine serial number plate……………………………………………… 15
5.3 Location of EPA emission control plate……………………………………………… 16
5.4 Ordering replacement parts and service calls………………………………………… 17
01-01 Basic Precautions.pdf………………………………………………………………….. 0
1. Basic Precautions…………………………………………………………………….. 37
01-02 Operating Precautions.pdf………………………………………………………………. 0
2. Operating Precautions…………………………………………………………………. 43
2.1 Precautions before starting the engine……………………………………………… 43
2.2 Precautions for starting the engine, working and parking……………………………… 46
2.3 Precautions for transportation…………………………………………………….. 54
2.4 Precautions for the battery……………………………………………………….. 55
2.5 Precautions for towing……………………………………………………………. 57
2.6 Precautions for engines and exhaust gas treatment equipment…………………………… 58
01-03 Precautions for Servicing.pdf…………………………………………………………… 0
3. Precautions for Servicing……………………………………………………………… 60
3.1 Precautions Before Servicing………………………………………………………. 60
3.2 Precautions during servicing………………………………………………………. 63
01-04 Safety Messages (Warning Labels).pdf…………………………………………………….. 0
4. Safety Messages (Warning Labels)……………………………………………………….. 0
4.1 Location of warning labels………………………………………………………… 0
01-04 Safety Messages (Warning Labels).pdf…………………………………………………….. 0
4. Safety Messages (Warning Labels)……………………………………………………….. 69
4.1 Location of warning labels………………………………………………………… 69
02-01 Identification of Important Parts.pdf……………………………………………………. 0
1. Identification of Important Parts………………………………………………………. 86
1.1 Overview of the machine…………………………………………………………… 86
1.2 Controls and switches…………………………………………………………….. 88
02-02 Description of Control Devices.pdf………………………………………………………. 0
2. Description of Control Devices…………………………………………………………. 89
2.1 LCD monitor……………………………………………………………………… 89
2.2 Switches…………………………………………………………………………124
2.3 Control levers and pedals………………………………………………………….130
2.4 Engine hood rear cover…………………………………………………………….135
2.5 Bonnet B…………………………………………………………………………136
2.6 Bonnet R…………………………………………………………………………137
2.7 Operator’s seat bottom cover……………………………………………………….138
2.8 Storage space for the operation & maintenance manual………………………………….139
2.9 Tool storage……………………………………………………………………..139
2.10 Drink holder…………………………………………………………………….140
2.11 Utility box (without air conditioner)………………………………………………140
2.12 Windshield (cabin type)…………………………………………………………..141
2.13 Emergency escape hammer (cabin type)……………………………………………….144
2.14 Operator’s seat………………………………………………………………….145
2.15 Ash tray (cabin type)…………………………………………………………….146
2.16 Work lights……………………………………………………………………..147
2.17 Right window glass (cabin type)……………………………………………………147
2.18 Cabin side door (cabin type)………………………………………………………148
2.19 Replenishment of windshield washer fluid (cabin type)………………………………..148
2.20 Handling air conditioner (option)………………………………………………….149
2.21 Fuse……………………………………………………………………………154
2.22 External power outlet…………………………………………………………….157
02-03 Operating Instructions.pdf……………………………………………………………… 0
3. Operating Instructions…………………………………………………………………158
3.1 Checking before starting the engine…………………………………………………158
3.2 Starting up the engine…………………………………………………………….174
3.3 Operating and checking instructions after starting the engine………………………….178
3.4 Traveling………………………………………………………………………..181
3.5 Steering…………………………………………………………………………185
3.6 Stopping the machine………………………………………………………………187
3.7 Swinging the upper structure……………………………………………………….188
3.8 Operating the implements…………………………………………………………..189
3.9 Precautions for operating the implement……………………………………………..190
3.10 Precautions for working…………………………………………………………..193
3.11 Precautions for going up and down a slope…………………………………………..194
3.12 Escaping from the mud…………………………………………………………….196
3.13 Operations using the bucket……………………………………………………….197
3.14 Parking the machine………………………………………………………………199
3.15 Inspection requirements after completing operation…………………………………..200
3.16 Stopping the engine………………………………………………………………201
3.17 Inspection requirements after stopping the engine……………………………………202
3.18 Locking…………………………………………………………………………202
3.19 Handling the rubber track (for rubber track type)……………………………………203
3.20 Handling quick coupler (option)……………………………………………………208
3.21 Handling hydraulic P.T.O………………………………………………………….218
3.22 Releasing the internal pressure of the hydraulic circuit by accumulator………………..223
3.23 Handling diesel particulate filter (DPF)……………………………………………225
3.24 Handling SMARTASSIST-Remote (option)……………………………………………….232
02-04 Transportation.pdf…………………………………………………………………….. 0
4. Transportation………………………………………………………………………..234
4.1 Loading and unloading the machine…………………………………………………..234
4.2 Precautions for loading the machine…………………………………………………236
4.3 Precautions for transporting the machine…………………………………………….237
4.4 Suspending the machine…………………………………………………………….238
02-05 Care and Service in Cold Weather.pdf…………………………………………………….. 0
5. Care and Service in Cold Weather………………………………………………………..240
5.1 Preparing for cold weather…………………………………………………………240
5.2 Precautions after a day’s work……………………………………………………..243
5.3 After cold weather ends……………………………………………………………243
02-06 Long-term Storage.pdf………………………………………………………………….. 0
6. Long-term Storage……………………………………………………………………..244
6.1 Before storing……………………………………………………………………244
6.2 Storing………………………………………………………………………….246
6.3 Using the machine again……………………………………………………………246
02-07 Troubleshooting.pdf……………………………………………………………………. 0
7. Troubleshooting……………………………………………………………………….247
7.1 Phenomena that are not breakdowns…………………………………………………..247
7.2 Towing…………………………………………………………………………..248
7.3 If the battery is discharged……………………………………………………….249
7.4 Troubleshooting…………………………………………………………………..254
03-01 Precautions for Servicing.pdf…………………………………………………………… 0
1. Precautions for Servicing………………………………………………………………257
03-02 Basic Servicing Practices.pdf…………………………………………………………… 0
2. Basic Servicing Practices………………………………………………………………260
2.1 Diesel fuel………………………………………………………………………261
2.2 Engine oil……………………………………………………………………….264
2.3 Engine cooling water………………………………………………………………265
2.4 Hydraulic oil and reduction gear oil………………………………………………..267
2.5 Handling grease, oil, fuel and filters………………………………………………268
2.6 Electrical equipment………………………………………………………………269
2.7 Hydraulic system………………………………………………………………….270
03-03 Consumables.pdf……………………………………………………………………….. 0
3. Consumables…………………………………………………………………………..272
03-04 Fueling, Oiling and Greasing Based on Temperature Range.pdf………………………………… 0
4. Fueling, Oiling and Greasing Based on Temperature Range……………………………………273
4.1 Fuel and oil……………………………………………………………………..273
4.2 Cooling water…………………………………………………………………….273
03-05 Standard Tightening Torque for Bolts and Nuts.pdf…………………………………………. 0
5. Standard Tightening Torque for Bolts and Nuts…………………………………………….274
5.1 Required tools……………………………………………………………………274
5.2 Torque table……………………………………………………………………..275
03-06 Replacing Essential Parts Periodically.pdf……………………………………………….. 0
6. Replacing Essential Parts Periodically…………………………………………………..276
03-07 Maintenance Table.pdf………………………………………………………………….. 0
7. Maintenance Table……………………………………………………………………..278
7.1 Table of service time intervals…………………………………………………….278
7.2 Service intervals when using the hydraulic breaker……………………………………282
03-08 Procedures for Maintenance.pdf………………………………………………………….. 0
8. Procedures for Maintenance……………………………………………………………..283
8.1 First services……………………………………………………………………283
8.2 Non-periodic services……………………………………………………………..284
8.3 Checking before start-up…………………………………………………………..309
8.4 Maintenance every 50 service hours………………………………………………….310
8.5 Maintenance every 100 service hours…………………………………………………311
8.6 Maintenance every 250 service hours…………………………………………………311
8.7 Maintenance every 500 service hours…………………………………………………317
8.8 Maintenance every 1000 service hours………………………………………………..323
8.9 Maintenance every 1500 service hours………………………………………………..327
8.10 Maintenance every 2000 service hours……………………………………………….327
8.11 Maintenance every 3000 service hours……………………………………………….332
04-01 Specifications and Dimensional Diagrams.pdf………………………………………………. 0
1. Specifications and Dimensional Diagrams………………………………………………….334
05-01 General Precautions.pdf………………………………………………………………… 0
1. General Precautions……………………………………………………………………340
1.1 Safety precautions………………………………………………………………..340
1.2 Precautions for mounting an attachment (implement)……………………………………342
06-01 APPENDIX TABLE.pdf…………………………………………………………………….. 0
1. List of consumables……………………………………………………………………344
2. Fuel, oil and cooling water…………………………………………………………….345
3. Required tools………………………………………………………………………..346
4. Torque table………………………………………………………………………….347
5. List of essential parts………………………………………………………………..348
6. List of error codes displayed on LCD monitor……………………………………………..349